Publicité

Roof and flooring tiles

9 May 2020
Publicité

Contenu connexe

Publicité

Roof and flooring tiles

  1. TYPES OF FLOORING &ROOF TILES PRESENTED BY RAJKUMARR.S CB.EN.P2SCE19017 MAHESH.R.R CB.EN.P2SCE19015
  2. INRODUCTION  Tiles in building construction are thin plates or elements used to cover surfaces like roofs, floors, and walls. Types of tiles and their applications are discussed.  Tiles in present scenario are a primary element in bringing building interior as well as exterior finishing and beauty. They are mainly made up of clay material or any form of inorganic raw material.
  3. Type of Tiles based on Materials and Manufacture Based on material and manufacture, following are the types of tiles used in building construction:  Ceramic tiles or non-porcelain tiles &  Porcelain tiles Ceramic Tiles  Ceramic tiles are used for the interior floors, swimming pools, exterior floors, walls and for special installation both in interior and exterior cases.  Most types of tiles come under the category of ceramic tiles. They are made from a mixture of clay and other materials. They are fired in a kiln.
  4. Following are the various types of unglazed and glazed forms of ceramic tiles:  Earthenware tiles (or) Stoneware tiles  Terracotta and faience  Fully vitrified tiles  Glazed tiles  Earthenware tiles (or) Stoneware tiles are made of clay and have a large quantity of silica that is present in the form of sand, crushed stoneware etc. Silica in the stoneware tiles are added to prevent the shrinkage when the fixing process is carried out.
  5.  Terracotta tiles are manufactured by the use of high-grade fired clay.  Faience tile when we fire the terracotta again after glazing, it finally gives faience.The faience is available in large variety of color change. This would help for improving the terracotta works.
  6. Glazed and Vitrified Ceramic Tiles  Glazed and vitrified tiles ceramic are developed presently. The glazed tiles were only used for walls, at initial stages. Glazed ceramic tiles are mainly manufactured by two processes.  Step 1: With the help of special white clay that is fired at a temperature of 1200 degree Celsius, the body of the tiles are made. These final elements are called biscuits.  Step 2: The biscuits are accompanied by glazing and decorations if any, and are fired in the oven. The glazes in ceramic tiles can be of two types:  Colored enamels  Earthenware glazes
  7. The colored enamels are also of different types:  Bright or glossy surface  Eggshell, vellum finishes  Matt finishes  For different types of floor and different abrasion due to traffic, the glazing techniques can be improved.  Vitrified ceramic tiles are tiles that are made from clay materials plus other finely ground materials. These are subjected to a higher temperature firing. Fully vitrified tiles are those tiles whose whole thickness are also vitrified.  Vitrified ceramic tiles have higher abrasion resistance and can be employed in the areas of heavy traffic. These tiles are said to hard as granite. These are polished with the help of carbide or diamond abrasive tools.
  8.  When compared to vitrified tiles, the glazed tiles are not long lasting. Vitrified ceramic tile
  9. Porcelain Tiles  The manufacture, absorbing capacity and the breaking strength of porcelain tiles differ from the ceramic tiles. The porcelain tiles are also made from clay. But compared with the ceramic tiles, they make use of heavy or denser clay.  Porcelain tiles during manufacture are subjected to heavy temperature for a longer time. This baking is carried out until all the water present in the element is evaporated. This unique method of manufacture makes these tiles harder and denser compared to ceramic tiles.  This is the reason why porcelain tile is regarded as a superior product when factors of durability, design, color and value factors are considered.  Porcelain tiles are highly impervious to water. It has a water absorption rate lesser than 0.5%.
  10.  The cost of porcelain tiles is higher when compared to the ceramic tiles. The porcelain tiles gain more application in surface areas that have high traffic.  The porcelain tiles demand special cement for their installation. These tiles are harder and denser compared to ceramic tiles. So, when these tiles are used for wall surfaces, the cement that has high adhesive property are used.  The porcelain tiles that are polished are also available in the market. After firing of the tiles, they can be polished. This would bring a shine in the tile, without any glazing.
  11. TYPES OF FLOORING TILES Flooring Tiles in India have over the years gained popularity over the cemented and concrete flooring Tiles are available in different patterns, designs and utility options. Usually they are costlier than the cement concrete flooring and its cost depends upon the type of tile being used. Various types of flooring tiles used in India include the  Terrazzo tiles,  Chequered tiles  Glazed tiles  Vitrified tiles  PVC tiles A wide variety of tiles are currently available in the market and the home owner has make a choice depending upon the finishing to be provided in the house, the location, local availability as well as the budget for putting up the floor.
  12. 1.Terrazzo tiles Manufacturing process • A resin, curing agent, filler, and pigment are poured into a mold. Stone chips are then poured into the mold to settle with the majority at the bottom of the mold. • Thereafter, curing occurs to result in rough tiles which are ground and then polished with the upper surface being the resulting tile surface at which the majority of the stones settle. • The tiles are assembled onto a floor with grout lines resulting from spacing of the tiles, one from another. Grout is then poured in and skived, and the floor polished to result in a sealed monolithic surface.
  13. MANUFACTURING PROCESS OF TERRAZZO TILES
  14. 1. TERRAZZO TILES  Terrazzo tiles are available in the market with sizes varying from 20 cm x 20 cm to 30 cm x 30 cm and thickness varying between 2 cm to 3 cm. This is a type of procelain tile  The tiles are laid on the base concrete or RCC slab usually by providing a cement sand mortar of average 3 cm thickness. Before putting the tile on this mortar bed, they should be thoroughly cleaned and ultimately laid in the desired slope.
  15.  The tiles are laid on the base concrete or RCC slab usually by providing a cement sand mortar of average 3 cm thickness. Before putting the tile on this mortar bed, they should be thoroughly cleaned and ultimately laid in the desired slope. APPLICATION : it can be used outside or indoors as a flooring material & it is great for high traffic areas such as lobbies, hallways & tiled outdoor areas just for this reason. It is also a good water resistant tile so it is used in kitchen & bathroom floors. 2. CHEQUERED TILES The chequered tiles are similar to the terrazzo tiles except that they have groves of about 2.5 cm in both directions. The method of laying such tiles
  16. 3. GLAZED TILES Manufacturing process
  17. • Glazed tiles are available in the market having either a glossy finish or a mat finish.  They are usually available in sizes of 10 cm x 10 cm, 15 cm x 15 cm or 10 cm x 20 cm in white or different colours. They are laid in the same manner as any other type of tile. The joints between the tiles are flush pointed to give an even surface. Such tiles do not require grinding and/or polishing.
  18. APPLICATION OF GLAZED TILE  They are used commonly in walls both internal as well as external walls since they do not absorb heat.  They are used in kitchen counters since the glaze generally makes them water and stain resistant.  They are used in patios since they are available in different patterns and colours.  They are used in walkways as paths through gardens & parks.
  19. is similar to that of laying other tiles. Care has to be taken to finish the grooves in a proper manner.  Chequered tiles can also be provided on the walls to give a different look. Usually they are costlier than the plain terrazzo tiles. APPLICATION: they are used for footpaths, entrance & staircases of public buildings, passages of auditorium & storage godowns, etc.
  20. 4. Vitrified tile Manufacturing process • It is made by hydraulic pressing a mixture of clay, quartz, feldspar and silica, which make vitreous surface. • Thus creating a single mass making them hard with low porosity. Different clay bodies reach vitrification at different temperatures.
  21.  Vitrified tiles are increasingly being adopted for construction of floors in residential buildings. They are quite sturdy and can be provided with equal ease both on a new surface and on existing flooring.  Although they give a good look and can be cleaned easily, they are quite costly as compared to the other type of tile flooring. Vitrified tiles are available in glossy or mat finish having different design and patterns.  Sizes upto 60 cm x 60 cm are also available and accordingly each tile covers a large area. The flooring is provided in the same manner as that of other types of tiles.
  22. APPLICATION OF VITRIFIED TILES  Since vitrified tiles can withstand pressure they can be used both indoors & outdoors, on rooftops, in the garden & as our kitchens backsplash. Vitrified tiles can also be used as a bathroom floor. An added advantage is that they come in a variety of design, colour & sizes  They are also used as an anti skid since they are having a coating they have a high coefficient of friction.
  23. 5. PVC Tiles Manufacturing process
  24. 5. PVC TILES  PVC tiles are being used for flooring in residential as well as non residential buildings. They can be provided for decorating the floors. These tiles are costly and acoustically they have a superior performance although they are combustible. They are however easy to clean and maintain.  PVC tiles are usually square in shape having sides of 30 cm, 60 cm or 90 cm. Sheets and rolls of PVC are also available for providing larger floors These tiles are fixed to the floor tops with the help of adhesives, especially recommended for the purpose.
  25. APPLICATION OF PVC TILES  Flexible pvc flooring is suitable for comparatively higher traffic, either for rigid floors such as concrete and stone flooring or for flexible floors such as timbre flooring.  Since it is a chemical resistance tile it is used in industries it prevents major damage in case of chemical leak.  Since it is a static resistance it is used in industries that uses lot of electronic as pvc tile is highly antistatic.  It is also a fire resistant material.
  26. Roof Tiles • Roof tiles are designed mainly to keep out rain, and are traditionally made from locally available materials such as terracotta or slate. • Modern materials such as concrete and plastic are also used and some clay tiles have a waterproof glaze. • Slate roof tiles were traditional in some areas near sources of supply, and gave thin and light tiles when the slate was split into its natural layers. • It is no longer a cheap material, however, and is now less common.
  27. Types of roof tile profile • Flat tiles – the simplest type, which are laid in regular overlapping rows. An example of this is the clay-made "beaver-tail" tile (German Biberschwanz), common in Southern Germany. • Flat roof tiles are usually made of clay but also may be made of stone, wood, plastic, concrete, or solar cells. “Beaver-tail” flat tile Solar roof tile
  28. • Plain Clay tiles - The size of the plain clay tile 10.5"x6.5" or 265mm x 165mm was originally defined by statute in 1477 during the reign of Edward IV. • These are double lap tiles made originally from clay but more recently in concrete. • They are specified generally for their aesthetic properties. • The colour were generated through the control of the kiln atmosphere to generate either red, brown or blue tiles depending on the degree of reduction in the kiln.
  29. • Imbrex and tegula – an ancient Roman pattern of curved and flat tiles that make rain channels on a roof. Roman tiles – flat in the middle, with a concave curve at one end and a convex curve at the other, to allow interlocking.
  30. • Pan tiles – with an S-shaped profile, allowing adjacent tiles to interlock. • These result in a ridged pattern resembling a ploughed field. • An example of this is the "double Roman" tile, dating from the late 19th century in England and US. • Interlocking roof tiles – similar to pan tiles with side and top locking to improve protection from water and wind.
  31. • Monk and Nun tiles, also called mission or barrel tiles – semi-cylindrical tiles laid in alternating columns of convex and concave tiles. • Originally they were made by forming clay around a curved surface, often a log or the maker's thigh. • Today barrel tiles are mass-produced from clay, metal, concrete or plastic. • Antefixes – vertical blocks which terminate the covering tiles of a tiled roof.
  32. Slip Resistance of Ceramic and Porcelain Tiles What is Slip Resistance? Of all the characteristics of ceramic tiles, the one that causes the most confusion by far is that of slip resistance. There are a number of reasons for this: • Consumers, and indeed many builders and architects, do not realise that ceramic tiles which have had their slip resistance tested are awarded a grade, score or rating. In the absence of this knowledge, it is therefore presumed by many people that a floor tile is simply either anti-slip or not, when in reality this is not a binary situation. Different tiles have different degrees of resistance, and this will be reflected in their rating.
  33. • There are other variables that interact with each other to determine whether a surface is “safe” or not. The speed of an individual walking or running; whether footwear is likely to be involved; the material from which the sole of any footwear might be made; whether a person is likely to be applying lateral pressure whilst turning. The Tests for Slip Resistant Floor Tiles • The Ramp test • The Pendulum test The Ramp test o The method itself involves a subject walking across the tiles under scrutiny, which are in turn fixed to an adjustable ramp. The subject wears specified safety footwear, and the surface of the tiles are covered in an oil. The angle of the ramp is increased until the subject can no longer maintain balance, and at this point the angle of the ramp is recorded.
  34.  The steeper the angle, the higher the slip resistance, and the higher the score. The tile is awarded an “R – rating” between 9 and 13 inclusive, with the higher rating indicative of higher resistance. There is a table at the bottom of this article showing possible suggested applications for tiles in each rating. Note that the lowest score possible is 9.  One of the disadvantages of this procedure over any other is that it needs to be carried out in a laboratory. Often situations arise, perhaps where there's been an accident or a claim, where measurements need to be taken after installation. Clearly this ramp test is of no benefit in these circumstances.
  35. The Pendulum test  The test itself involves a pivoted arm being released in such a way that it comes into contact with the surface being tested at the bottom of its arc. The end of the arm which makes contact has been designed to simulate a shod heel, with a specified rubber pad used as the interface. Based on the extent to which the arm is slowed by friction as it passes the surface, a rating is awarded, known as the Pendulum Test Value, or PTV.  It does not work particularly well on surfaces that have a very pronounced profile. It does not detail a thorough list of suggested practical applications for which a tile would be suited.
  36.  The more the arm slows down, the greater the slip resistance, and the higher the score. This test can be performed for dry surfaces or those contaminated by water. The results from this test correlate almost exactly with the coefficient of friction for the surface under inspection, and is thus deemed reliable. See the end of this article for result categories. The HSE Guidelines Both tests outlined above are recognised in the UK, but most relevant in the UK is what the HSE recommends. Employers, builders, architects, and others have a duty to ensure that people are as safe as possible in any given environment. The HSE has deemed that for assessing slip resistance, the pendulum test score is accurate, robust, and valid. The tests are also performed in the locations where slipping is likely to happen.
  37. References • https://en.wikipedia.org/wiki/Roof_tiles • Civilblog.org– Flooring tiles • https://theconstructor.org/building/types-of-tiles-applications-building-construction • https://tiledevil.co.uk/blogs/advice/slip-resistance-of-ceramic-and-porcelain-tiles
  38. THANK YOU
Publicité