1. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
Page 1 of 54
Prepared by:
Ronaldo C. Manching Revision 1
HOW TO USE THIS COMPETENCY – BASED LEARNING MATERIAL
This learning material is designed to guide you in learning at your own
pace. To start with, talk with your trainer and agree on how you will both
organize the training for this module. He/she is there to support you and
guide you the correct way to do things. From time to time, you will be
required to practice and demonstrate the skills that you’ve learned from this
module and you will be requiring some assistance from your trainer (as
instructed in the learning material).
To proceed with the learning session, you just go through the Learning
Activity Sheet where you will follow series of learning instructions towards
attaining the learning outcome.
This procedure should be repeatedly done until you have completed all
the learning elements in this Competency – Based Learning Module or until
such time that you are ready to take the final assessment for this module.
You may skip some learning activities if you can demonstrate that you are
competent enough on the said task/s.
At the end part of this module is a Learner’s Diary. Use this diary to
record important dates, jobs undertaken and other workplace events that
may provide further details to your trainer and assessor. A Record of
Achievement will be provided to you by your trainer for you to accomplish
once you complete the module.
Upon completion of this module, study the evidence plan at the end of
the last learning element of this module then ask your instructor to assess
you. You will be given a certificate of completion as proof that you met the
standard requirements (knowledge, skills and attitude) for this module. The
assessment could be made in different methods, as prescribed in the
competency standards.
If you have questions, don’t hesitate to ask your instructor for
assistance. Your instructor will always be available to assist you during the
training.
2. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
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Recognition of Prior Learning (RPL)
You may already have some or most of the knowledge and skills covered in this
module because you have:
been working for some time
already completed training in this area
If you can demonstrate to your trainer that you are competent in
particular skill, talk to him/her about having them formally recognized so
you would not have to undergo the same training again. If you have a
qualification or Certificate of Competency from previous trainings, show it
to your trainer. If the skills you acquired are still current and relevant to
this module, they may become part of the evidence you can present for
RPL. If you are not sure about the level of your skills, discuss this with
your trainer.
Contents of this Competency-Based Learning Material:
Inside this Competency-Based Learning Material are several “Learning
Activities”. Each Learning Activity guides the learner to achieve one
learning outcome.
You must follow the “Learning Activity Sheet”. The Learning Activity
Sheets will guide you through different “Instruction Sheets” that will
assist you in performing different learning activities towards the
attainment of the learning outcome.
Information Sheet - This will provide you with information
(concepts, principles and other relevant
information) needed in performing certain
activities.
Operation Sheet - This will guide you in performing single task,
operation or process in a job.
Job Sheet - To the attainment of the learning outcome. This
is designed to guide you on how to do the job
that will contribute
Assignment Sheet - The assignment sheet is a guide used to
enhance (follow-up) what you have learned in
the information sheet, operation sheet or job
sheet.
3. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
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This module is prepared to help you achieve the required competency,
performing periodic maintenance. This will be the source of information that
will enable you to acquire the knowledge and skills in this particular trade
independently at your own pace or with minimum supervision or help from
your instructor.
- Talk to your trainer and agree on how you will both organize the
training of this unit. Read through the learning guide carefully.
It is divided into sections which cover all the skills and knowledge
you need to successfully complete this module.
- Work through all the information and complete the activities in
each section and complete the self-check. Suggested references
are included to supplement the materials provided in this
module.
- Most probably your trainer will also be your supervisor or
manager. He/she is there to support you and show you the
correct way to do things. Ask for help.
- Your trainer will tell you about the important things you need to
consider when you are completing activities and it is important
that you listen and take notes.
- Talk to more experienced work mates and ask for their guidance.
- Use the self-check questions at the end of each section to test
your own progress.
- When you are ready, ask your trainer to watch you perform the
activities outlined in the learning guide.
- As you work through the activities, ask for written feedback of
your progress from your trainer. After completing each element,
ask your trainer to mark on the report that you are ready for
assessment.
When you have completed this module (or several modules) and feel confident
that you have had sufficient practice your trainer will arrange an appointment
with you to asses you. The result of your assessment will be recorded in your
Competency Achievement Record.
4. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
Page 4 of 54
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MODULE CONTENT
UNIT OF COMPETENCY : PRODUCE ORGANIC FERTILIZER
MODULE TITLE : PRODUCING ORGANIC FERTILIZER
LIST OF CORE COMPETENCIES
No. Unit of Competency Module Title Code
1 Raise Organic Chicken Raising Organic Chicken AGR612301
2 Produce organic
vegetables
Producing organic
vegetables
AGR611306
3 Produce organic
fertilizer
Producing organic
fertilizer
AGR611301
4 Produce organic
concoctions and extracts
Producing organic
concoctions and extracts
AGR611302
5. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
Page 5 of 54
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MODULE CONTENT
UNIT OF COMPETENCY : PRODUCE ORGANIC FERTILIZER
MODULE TITLE : PRODUCING ORGANIC FERTILIZER
UNIT CODE : AGR611301
MODULE DESCRIPTOR:
This unit covers the knowledge, skills and attitude required to produce
organic fertilizers. It includes preparation of raw materials, composting
methods and processing of compost fertilizer.
NOMINAL DURATION : 18 hours
SUMMARY OF LEARNING OUTCOMES:
At the end of this module, the trainee/ student must be able to:
LO1. Prepare composting area and raw materials
LO2. Compost and harvest fertilizer
6. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
Page 6 of 54
Prepared by:
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COMPETENCY SUMMARY
Qualification Title : ORGANIC AGRICULTURE PRODUCTION NC II
Unit of Competency : PRODUCE ORGANIC FERTILIZER
Module Title : PRODUCING ORGANIC FERTILIZER
Module descriptor:
This unit covers the knowledge, skills and attitude required to produce
organic fertilizers. It includes preparation of raw materials, composting
methods and processing of compost fertilizer.
Learning Outcomes:
Upon completion of this module, you MUST be able to:
1. Prepare composting area and raw materials
2. Compost and harvest fertilizer
7. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
Page 7 of 54
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Assessment Criteria:
1. Select site based on compost fertilizer
2. Prepare site lay-out based on location
3. Prepare bed in accordance with production requirements.
4. Gather materials based on production requirements and PNS for organic
fertilizer.
5. Prepare raw materials following enterprise procedure and PNS for organic
fertilizer.
6. Apply composting methods based on production requirements.
7. Monitor compost based on PNS indicators on fully decomposed fertilizer.
8. Check quality of harvest based on PNS indicators on fully decomposed
fertilizer.
9. Carry-out processing of compost fertilizer based on production
requirement.
10. Perform record keeping according to enterprise procedure.
8. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
Page 8 of 54
Prepared by:
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Learning outcome 1: Prepare Composting Area and Raw Materials
CONTENTS:
Composting of Raw materials
CONDITIONS:
The students/trainees must be provided with the following:
Area/Facility
Materials
- Digging bar
- Shovel
- Meter stick
- Canvass
- Bolo
PPE
- Boots
- Gloves
METHODOLOGIES:
Lecture/Discussion
Demonstration
ASSESSMENT METHODS:
Direct observation with oral questioning
Demonstration
Written exam
9. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
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Learning Experiences
Learning outcome 1: Prepare Composting Area and Raw Materials
Learning Activities Special Instructions
1. Read Information Sheet 3.1-1
“Composting of Raw Materials”
If you have difficulty in
understanding the information, ask
your trainer for clarification.
2. Answer Self Check 3.1-1 Compare your answers with Answer
Key 3.1-1
3. Perform task sheet 3.1-1
“Prepare bed for composting”
Evaluate your performance using
performance criteria checklist for
task sheet 3.1-1
4. Perform job sheet 3.1-1
“Prepare raw materials”
Evaluate your performance using
performance criteria checklist for job
sheet 3.1-1
10. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
Page 10 of 54
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INFORMATION SHEET 3.1-1
Composting of Raw Materials
Learning Objective:
After reading the information sheet, the trainee should be able:
Select appropriate site for composting
Recognize the Raw Materials
Composting is simply the process of turning organic matter that is ready for
disposal into something beneficial. Basically, organic materials like vegetable
matter, eggshells, coffee grinds, tea bags (anything that is not animal-based) is
placed in a suitable container or pile to decompose. Over time, these materials
turn into a rich form of soil that is absolutely chock-full of vitamins and can
help you grow amazing plants in any space.
Amazingly, compost can also have the power to
ward off harmful pests.
Anything that is organic and not animal
based is a viable candidate for composting. This
includes paper products, trimmed grasses, twigs
and/or leaves from your lawn and garden, as
well as a wide variety of food waste and debris.
In order to stay organic, be sure everything you compost is also free of toxic
chemicals.
Incorporating vitamin-rich earth from
a compost pile into the soil of a garden
can make the plants unbelievably healthy
and flavorful. Healthy fruits and
vegetables translate into healthy food on
COMPOSTING
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Producing
Organic
Fertilizer
Date Prepared:
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the dining table. And healthy food intake has been shown to go hand in hand
with healthy human beings living a happy life.
By composting, you can also help to reduce the amount of waste that is
being directed into our landfills. This means a reduction of concentrated, toxic
leachates and methane gas that is being released into the atmosphere, which
equates to a decrease in overall pollution. Composting also cuts down on the
usage of chemical fertilizers, which are harmful to our water supply.
In addition, composting can save money not only for a household, but it can
also help to balance a city's and eventually a country's budget. For example,
simply by composting, a household can trim down its budget by growing
chemical-free fruits and vegetables, while eliminating the need to spend money
on chemical fertilizers. Less garbage being sent to landfill also means a
reduction in waste management costs for your city, and eventually for the
entire country.
Composting is the degradation of organic matter by the action of
microorganisms, bacteria and fungi which work best under certain conditions.
They need moisture to be able to decompose the organic matter and also good
aeration as they need oxygen, nutrient balance, pH and temperature.
Nourish Our Earth - Composting converts a significant portion of your
household waste, up to 35%, into healthy soil. The soil produced from compost
is nothing short of a bundle of joy to the earth:
Decrease soil erosion by enhancing soil structure
Return a diverse number of nutrients to soil
Reduce watering needs by improving water retention in the soil
Suppress plant diseases
Skip the Landfill – Just like recycling, you send less material to the landfill
when you compost. Most people don’t want to create more landfills and by
composting, you send less material to the landfill which means it won’t fill up
as fast. That same landfill will remain useful for years longer. This is important
Importance of
composting
12. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
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in urban centers where landfill space is scarce but just as important across the
country.
Clear the Air – The process of composting food waste and green waste requires
oxygen and water. This process emits carbon dioxide as a result. However,
when organics decompose in a landfill where they are tightly covered up
without enough oxygen or water, methane is produced. Unfortunately, methane
traps 25 times more heat than carbon dioxide and is a much more powerful
greenhouse gas.
Use Our Resources Wisely – Organic waste can be turned into a valuable
resource to replenish the soil. Depending on the method used to compost the
green waste, gases emitted during the process can be captured to produce
renewable energy.
Site Planning
A compost site must be provided with sufficient area and condition for all
weather composting while limiting environmental risk, odor and noise.
Development for site of composting involves creating a plan for finding
acceptable location, adapting a composition method or vice versa, requires
sufficient area for operations, and implementing surface runoff and pollution
control measure as needed.
Factors to consider in composting
Prevailing wind direction
Land slope
Traffic flow patterns
Surrounding land uses
Runoff patterns
Bodies of water
Activity configuration (handling of materials and processing)
13. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
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Permitting and Regulation
It is very important to understand local and state regulatory
requirements and permitting application that may affect the operation.
Furthermore, starting a composting facility will raise concerns among
neighbors and local public officials. Educating the people around is necessary
to have smooth operation.
Site Selection (Location)
The composting process will at times generate odors. To ensure that
occasional odors are not a nuisance to a surrounding community, the site
should be away from nearby sensitive receptors. Rural agricultural areas are
best suited to outdoor composting technologies. Where more sophisticated
indoor or ion-vessel is used, the facility setting standards may be modified.
Proper attention during the design phase would minimize the disturbance that
a facility brings to surrounding community.
Site Selection Criteria
Setbacks from sensitive receptors and other factors should be observed
whenever possible.
Proximity to customers
Proximity to transportation
corridors
Minimum travels and
materials handling
Firm surface to support
vehicles under varying
weather condition
Opportunity for expansion
Cost of space and utilities
Buffer from neighbors
Drainage and runoff control
Avoid sensitive receptors such
as school and hospital
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Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
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Raw materials used for composting
Crop Residues
Crop residues are essential materials to be use as substrate for
composting. Rice straw, rice hull, and other straws of graminaceous crops with
abundant fibrous materials usually have high C:N ratio, with a low nitrogen
content but fairly high potassium and silica content. Potassium and silica help
improve the resistance of crops to disease, and lodging and fibrous materials
provide an energy source for soil microorganism as well as improve soil
physical properties. Crop residues are used as mulches to cover the surface of
the soil and help maintain favorable soil moisture and temperature as well as
prevent the accumulation of salt. This material could be combined with animal
manure to make better compost.
Food Waste
Food waste is characterized as high putrescent, rapidly degradable
feedstock with high moisture content and bulk density. The potential of food
waste to produce liquid leachate combined with its low carbon-to-nitrogen ratio
relative to ideal composting condition. Food waste is high in nitrogen and
speeds up the decomposition process of compost, adding food waste to yard
waste will reduce water needs throughout the process and increase the
nutrient content of the product.
Leguminous Plants
A leguminous crop refers to
those which have symbiotic nitrogen
fixing bacteria called root nodules.
These bacteria fix atmosphere nitrogen
into soil there by increasing the soil
nitrogen content naturally. They are
important in case of crop rotation in
order to avoid soil deterioration.
All plants are able to take up
nitrogen from the soil in the form of ammonium (NH4+) or nitrate (NO3-);
together these are known as available N. In addition to taking up available N
from the soil, legumes (clovers, medics, peas and beans) are also able to
15. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
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acquire N from the abundant supply in the atmosphere via special soil bacteria
(rhizobia) which are housed in nodules on their roots. With fully functioning
nodules, legumes can grow in soils that are deficient in available N. These
rhizobial ‘factories’ are subject to variation in establishment and performance
and so a supportive environment must be provided to maximize N2-fixation.
Leguminous crops are important because they increase the fertility of soil
by addition of nitrogen. In fact, a nitrogen fixing bacterium named Rhizobium
forms symbiotic association with the roots of leguminous crops and fixes
nitrogen. The nitrogen fixed by the bacterium is also released in the soil thus
contributing to soil fertility. Leguminous crops are frequently used in crop
rotation practises to restore the soil fertility.
Animal Manure
Composting animal manure has long been used as a soil amendment to
improve soil health. Composting has increased use as a tool to manage animal
manure in recent years for livestock producers. In addition to the soil health
benefits associated with applying animal manure compost, other advantages
include improved storage options, reduced volume of material to be transported
and spread on fields, and it is more suitable to be spread on hay and pastures
during the growing season than raw manure.
Pure manure is frequently too high in nitrogen and moisture content to
be properly composted. However, manure can be mixed with other carbon
sources such as straw, corn stover, wood residue, or leaves to balance the
carbon to nitrogen ratio and moisture content. Piles of compost are formed and
allowed to begin the composting process. During the process aerobic organisms
consume the nitrogenous and carbon compounds with oxygen and generate
organic matter, carbon dioxide and heat. As heat builds up within the pile and
oxygen is depleted a mixing or stirring process is required to release heat and
replenish oxygen within the pile.
Other Materials for Composting
Fish and meat scraps
Coal fire ash
Sawdust from treated wood
Glossy or coated paper
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Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
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ANSWER KEY 3.1-1
Enumeration:
1. Give the importance of composting.
Nourish our earth
Decrease soil erosion by enhancing soil structure
Return a diverse number of nutrients to soil
Reduce watering needs by improving water retention in the
soil.
Suppress plant diseases
Skip the landfill
Clear the air
Use our resources wisely
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Producing
Organic
Fertilizer
Date Prepared:
August 2022
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TASK SHEET 3.1-1
TITLE: Prepare bed for composting
PERFORMANCE OBJECTIVE: Given the necessary supplies/materials, you
should be able to prepare bed for composting.
Supplies/Materials: PPE, Module, Facility/area, bolo, lumber, spade,
carpentry tools, boots.
Steps/Procedure:
1. Use the prescribe PPE.
2. Observe safety practices.
3. Prepare needed materials.
4. Prepare bed for composting following standard protocol.
Note:
Used the prescribe template for inspection (Checklist attached)
Assessment Method: Demonstration/ Performance Criteria Checklist
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Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
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Performance Criteria Checklist for Task Sheet 3.1-1
Trainee’s Name: ________________________
Date: __________________________________
Criteria Yes No
1. Did the trainee wear the prescribed PPE?
2. Did the trainee observe safety practices?
3. Did the trainee prepare needed materials?
4. Did the trainee prepare bed for composting following
standard protocol?
Comments/Suggestions:
Name of Trainer: ______________________
Date: _______________________________
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Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
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JOB SHEET 3.1-1
TITLE: Prepare Raw Materials
PERFORMANCE OBJECTIVE: Given the necessary supplies/materials, you
should be able to prepare raw materials for composting.
Supplies/Materials: Module, Facility/area, bolo, lumber, spade, carpentry
tools, manure, shredded plants, kitchen waste.
PPE: boots, gloves.
Steps/Procedure:
1. Use the prescribe PPE.
2. Observe safety practices.
3. Collect animal manure.
4. Collect shredded plants.
5. Collect kitchen waste.
6. Prepare raw materials following standard procedure.
Note:
Used the prescribe template for inspection (Checklist attached)
Assessment Method: Demonstration/ Performance Criteria Checklist
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Producing
Organic
Fertilizer
Date Prepared:
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Performance Criteria Checklist for Job Sheet 3.1-1
Trainee’s Name: ________________________
Date: __________________________________
Criteria Yes No
1. Did the trainee wear the prescribed PPE?
2. Did the trainee observe safety practices?
3. Did the trainee collect animals manure?
4. Did the trainee collect shredded plants?
5. Did the trainee collect kitchen waste?
6. Did the trainee prepare raw materials following standard
procedure?
Comments/Suggestions:
Name of Trainer: ______________________
Date: _______________________________
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Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
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Learning outcome 2: Compost and Harvest Fertilizer
CONTENTS:
Composting methods
Processing of compost fertilizer
CONDITIONS:
The students/trainees must be provided with the following:
Area/Facility
Materials
- Digging bar
- Shovel
- Meter stick
- Composting materials
- Bolo
PPE
- Boots
- Gloves
METHODOLOGIES:
Lecture/discussion
Demonstration
Field work
ASSESSMENT METHODS:
Direct observation with oral questioning
Demonstration
Written exam
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Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
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Learning Experiences
Learning outcome 2: Compost and Harvest Fertilizer
Learning Activities Special Instructions
1. Read Information Sheet 3.2-1
“Composting methods”
This Learning Outcome deals with the
development of the Institutional
Competency Evaluation Tool which
trainers use in evaluating their
trainees after finishing a competency
of the qualification.
If you have difficulty in
understanding the information, don’t
hesitate to ask your trainer for
clarification.
You are required to get all the
answers correct. If not, read the
Information sheet again to answer all
questions correctly.
Compare answers with answer key.
Your performance will be evaluated
through the Performance Criteria
Checklist.
After completing all the activities of
this Learning Outcome, you are ready
to proceed to the next Learning
Outcome.
2. Answer Self Check 3.2-1
3. Perform Task Sheet 3.2-1A
“Process rapid composting”
4. Perform Task Sheet 3.2-1B
“Perform double dug composting”
5. Read Information Sheet 3.2-2
“Processing of Compost Fertilizer”
6. Answer Self Check 3.2-2
7. Perform Task Sheet 3.2-2
“Process compost fertilizer”
8. Perform Job Sheet 3.2
“Process organic fertilizer”
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Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
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INFORMATION SHEET 3.2-1
Composting Methods
Learning Objective:
After reading the information sheet, the trainee should be able:
Determine methods of composting
Apply methods of composting in actual scenario
Composting
Composting is the degradation of organic matter by the action of
microorganisms, bacteria and fungi which work best under certain conditions.
They need moisture to be able to decompose the organic matter and also good
aeration as they need oxygen, nutrient balance, pH and temperature.
THE COMPOSTING PROCESS:
As described in the section on organic matter in soil processes, the
composting process happens due to the activity of micro-organisms (bacteria)
and other larger organisms
like worms and insects.
These need certain conditions
to live. These include
moisture and air. To make
the best possible compost,
the micro-organisms must be
able to work optimally.
This can be achieved if the
following four factors are
combined to the best
advantage:
Type of organic
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material
Air
Moisture
Temperature
pH
Feedstock and Nutrient Balance
Composting, or controlled decomposition, requires a proper balance of
“green” organic materials and “brown” organic materials. “Green” organic
material includes grass clippings, food scraps, and manure, which contain
large amounts of nitrogen. “Brown” organic materials include dry leaves, wood
chips, and branches, which contain large amounts of carbon but little nitrogen.
Obtaining the right nutrient mix requires experimentation and patience. It is
part of the art and science of composting.
C: N ratio
The C stands for carbon while the N stands for nitrogen. Carbon is
essential for building blocks of life for microorganisms and also a source of
energy while nitrogen is necessary for protein, cell structure and genetic
materials (Cortesia, 2008). Decomposition of organic matter is increased when
the proper C: N ratio is made available in the compost. This can be made by
adding up different amount of carbonaceous materials, called brown material
due to their dryness and nitrogen rich material called green material since they
are fresher and has relatively higher moisture content.
Moisture content
Like C: N ratio, moisture is another key parameter that needs to be
controlled for compost. The level of moisture in the compost regulates the
activity of the microorganisms and also the condition of degradation of organic
matter. If too little water is present, the microbial activity will be limited as it is
necessary for the microorganisms. At higher levels, the degradation of organic
matter by microorganisms may occur under anaerobic conditions. This
situation arises due to the fact that spaces inside the compost will be occupied
by water mostly giving less or no spaces for air to be in pores inside the
compost thus preventing air to penetrate giving rise to absence of oxygen
causing anaerobic condition
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The ideal moisture content of compost is between 40 – 60 % (Anon,
2009). At this moisture level, the compost is like a sponge in which the water
has been squeezed out and only a film of water is covering the compost at this
point. At this level of moisture, the microorganisms work best and also there is
prevailing aerobic conditions due to present of air in pores.
Temperature
Temperature is another important factor in aerobic degradation of
organic matter that is in windrow composting. The temperature is an indication
of microbial activity taking place inside the composting pile. The temperature
rises because of degradation of organic matter by microorganisms which
produce some energy. In case the temperature is too high or too low, or there
are no nutrients or enough water, microbial activities will stop resulting in
absence of degradation of organic matter. Usually, the optimum temperature is
between 43-660C.
Importance of Temperature:
Temperature Result
Above 700C Microbes die
55 – 700C Pathogens are inactivated
50 – 600C Weed seeds are inactivated
Below 400C Slow composting rate
As can be seen above, the different conditions prevailing at different
temperatures are given showing that for temperatures between 40 to 700C, the
composting rate is relatively higher but it should also be taken in consideration
that microorganisms are destroyed beyond 700C.
Aeration
Since the decomposition of organic matter is done in presence of oxygen
by aerobic microorganisms, it is necessary to provide good aeration for the
compost windrow. The aeration not only provides oxygen to the
microorganisms but also prevent odors by preventing formation of anaerobic
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digestion at high temperatures. There are several techniques of aeration but
the most common one is turning (Anon, 2010). Turning the pile also ensure
that outside materials are put in the center while turning s as to be subject to
the high temperature.
pH
The composting process is relatively insensitive to pH, within the range found
in mixtures of organic materials, largely because of the broad spectrum of
microorganisms involved. The optimum range of pH in composting is in the
range of 5.5-9.0. The composting takes place best at a pH of neutral, which is
at pH 7.0. pH is more important when the composting material has a high
nitrogen content, this accelerates the loss of nitrogen in the form of ammonia
gas. To lower the pH so that there is minimum loss of nitrogen right balances
of material should be achieved. The role of pH in composting, the moisture of
the outer layer of a windrow should be around 60 % so that the ammonia
escaping from the center of the pile is cooled and transformed into less mobile
nitrogen compounds.
Rapid Composting
Rapid composting technology involves inoculating the plant substrates used for
composting with cultures of Trichoderma
harziamum, a cellulose decomposer fungus.
The fungus, grown in a medium of sawdust
mixed with the leaves of ipil ipil, is called
compost fungus activator (CFA). There
must be favorable conditions for the decay
process, such as adequate moisture, an
appropriate initial C:N ratio of substrates,
and aeration.
The composting period is shortened
to just four weeks. The transfer of this
technology to Filipino farmers through a
National Program is described. Constraints
in technology transfer, economic benefits
from the use of compost processed through this technology, and other benefits
Methods of
composting
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attributed to the technology are explained. Soil fertility problems in the
Philippines, and official fertilizer recommendations, are discussed, together
with how the use of compost processed through the rapid composting
technology might address these fertility problems.
Steps in Composting
Preparation of Substrates
Substrates such as rice straw, weeds and grasses should be chopped.
Chopping helps speed up decomposition by increasing the surface area
available for microbial action, and providing better aeration. If large quantities
of substrates are to be used, a forage cutter/chopper is needed. Chopping can
be dispensed with if the compost is not needed in the near future.
The Compost Mixture
Carbonaceous substrates should be mixed with nitrogenous ones at a ratio of
4:1 or less, but never lower than 1:1 (on a dry weight basis). Some possible
combinations are:
3 parts rice straw - 1 part ipil-ipil
4 parts rice straw - 1 part chicken manure
4 parts grasses - 1 part legume materials + 1 part manure
4 parts grasses - 1 part Chromolaena odorata or Mikania cordata + 1
part animal manure.
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Double Dug Composting
Double digging is a gardening technique used to increase soil drainage
and aeration. It involves the loosening of two layers of soil, and the addition of
organic matter. Double digging is typically done when cultivating soil in a new
garden, or when deep top-soil is required. Double dig the land to improve water
retention and improve the soil.
Compost Making
Build the compost pile under some shade of the tree if possible, six feet
away from the trunk. The minimum size for a pile should be 3 feet wide, and 3
feet high, by 3 feet long. But you can make it bigger.
To start the pile, loosen the ground underneath where the pile will be. To
a depth of 12 inches.
Next lay down twigs, small branches, maize stalks, brush and woody
material, at least 3 inches of these over the base of the pile.
Put down a 2-inch layer of mature material like dry weeds, dry grass,
straw, hay, paper, cotton material. Anything that is dry. Even wood ash.
Put down a 2-inch of green material like fresh weeds, green grass, green
cover crops, kitchen wastes and animal manure. Limited to cat and dog
manure.
Cover lightly with one half inch of soil and water lightly if possible.
Leave the pile until it is completely decomposed into good soil. This may take 2
or 3 months.to quicken the decomposition, cut the materials into small pieces.
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Windrow Composting
Windrow composting is the process of placing mixed material in long
narrow piles with regular agitation to avoid anaerobic condition building up
inside the windrow and also to prevent combustion to due overheating.
Windrow composting is suited for large volumes such as that generated
by entire communities and collected by local governments, and high volume
food-processing businesses (e.g., restaurants, cafeterias, packing plants). It will
yield significant amounts of compost, which might require assistance to market
the end-product. Local governments may want to make the compost available
to residents for a low or no cost.
This type of composting involves forming organic waste into rows of long piles
called “windrows” and aerating them periodically by either manually or
mechanically turning the piles.
The ideal pile height is between four and eight feet with a width of 14 to
16 feet. This size pile is large enough to generate enough heat and maintain
temperatures. It is small enough to allow oxygen flow to the windrow's core.
Large volumes of diverse wastes such as yard trimmings, grease, liquids, and
animal byproducts (such as fish and poultry wastes) can be composted through
this method.
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In-Vessel Composting
In-vessel composting can process large amounts of waste without taking
up as much space as the windrow method and it can accommodate virtually
any type of organic waste (e.g., meat, animal manure, biosolids, food scraps).
This method involves feeding organic materials into a drum, silo, concrete-lined
trench, or similar equipment. This allows good control of the environmental
conditions such as temperature, moisture, and airflow. The material is
mechanically turned or mixed to make sure the material is aerated.
The size of the vessel can vary in size and capacity. This method
produces compost in just a few weeks. It takes a few more weeks or months
until it is ready to use because the microbial activity needs to balance and the
pile needs to cool.
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Vermicomposting/Vermiculture
Vermiculture basically is the
science of breeding and raising
earthworms. It defines the thrilling
potential for waste reduction, fertilizer
production as well as the assortment for
the possible uses for the future.
Vermicomposting is the process of
producing organic fertilizer or the
vermicompost from bio-degradable
materials with earthworms. Composting
of worms avoids the needless disposal
vegetative of food wastes and enjoys the
benefits of high quality compost. Vermicompost is the excreta of earthworms,
which is rich in humus. Earthworms eat cow dung or farm yard manure along
with other farm wastes and pass ir through their body and in the process
convert it into vermcompost.
The municipal wastes; non-toxic solid and liquid waste of the industries
and household garbage’s can also be converted into vermicompost in the same
manner. Earthworms not only convert garbage into valuable manure but keep
the environment healthy. Conversion of garbage by earthworms into compost
and multiplication of earthworms are just simple process and can be easily
handled by farmers.
Vermiculture is the process of using worms to decompose organic food
waste, turning the waste into a nutrient-rich material capable of supplying
necessary nutrients to help sustain plant growth. This method is simple,
effective, convenient, and noiseless. It saves water, energy, landfills, and helps
rebuild the soil.
Vermicompost (vermi-compost, vermiculture) is the product of
the composting process using various species of worms, usually red
wigglers, white worms, and other earthworms, to create a mixture of
decomposing vegetable or food waste, bedding materials, and vermicast.
Vermicast (also called worm castings, worm humus, worm manure, or
worm feces) is the end-product of the breakdown of organic matter by
earthworms. These castings have been shown to contain reduced levels of
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contaminants and a higher saturation of nutrients than the organic materials
before vermicomposting.
Vermicompost contains water-soluble nutrients and is an excellent,
nutrient-rich organic fertilizer and soil conditioner. It is used in farming and
small scale sustainable, organic farming.
Advantages of composting:
It does not have adverse effect to soil, plant and environment.
It is an eco-friendly natural fertilizer prepared from biodegradable
organic wastes, and free from chemical inputs.
Improves soil aeration, and tilth thereby reduce soil compaction.
Improves water retention capacity.
Promotes better root growth and nutrient absorption.
Improves soil nutrient status of both macro and micro-nutrients.
Precautions:
Vermicompost pit should be protected from direct sunlight.
Always maintain moisture level.
Protect the worms from rats, ants and birds.
Different Earthworms Species used in Vermicomposting
Red Wiggler
Red Tiger
Blue Worms
African night Crawlers (Eudrilus euginae)
Method of Composting
Bins
The simplest form of vermicomposting involves a bin made from plastic
or untreated, non-aromatic wood. Some form of bedding, such as shredded
paper or composted animal manure or decaying leaves, fills the bin and mixes
with a few handfuls of soil to provide the worms with material through which to
burrow. The bedding also requires water to stay moist and allow the worms to
breathe. Feed the worms organic food scraps such as vegetables, fruits, tea
bags and coffee grounds. Tossing in some egg shells will add calcium for the
worms and lower the bin’s acidity level. However, never compost meat, fish, or
other fatty, oily foods; otherwise the bin will produce a foul odor.
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Windrow
Most commercial farm vermicomposting involves windrows, which are
long rows of cow manure. Farmers typically stack the manure in rows 3 feet
high and 3 feet wide, with rows often stretching more than 100 feet long.
Farmers seed the windrows with worms, making certain to keep the rows
moist. Fresh manure added to the ends of the existing rows draws the worms
forward to keep the process moving.
Troughs
Cement troughs can also host vermicomposting. Usually the troughs
hold only manure, which is aged for at least a week before being placed in the
trough. This composting method begins with only a few inches of manure
spread across the bottom of the trough. Farmers then add the worms, allowing
them to feed on the manure for a few days before adding another layer of
manure. More manure layers are added every 10 days until the worm compost
reaches the top of the trough.
Pits
Some farmers use pits for vermicomposting, digging a large hole in which
to bury the worms and organic waste material. Of course, before adding the
worms and bedding, farmers must line the pit to prevent worms from escaping
into the surrounding soil. Canvas feed bags make a good lining, preventing
worm passage yet still allowing for suitable water drainage. Farmers fill the
lined pit with organic materials, such as straw, grass clippings and manure,
and then cover it with soil. After about a week, during which time the pit is
watered to maintain its moisture, farmers add worms. The worms immediately
burrow into the pit, beginning the vermicomposting procedure.
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Harvesting
Separating worms from finished compost
Use a worm’s own nature to easily separate it from finished compost. The
best method is to place a frame of hardware cloth with narrow openings (1/4
an inch is ideal) over your bin and pile the mixture of compost and worms on
top. If the bin is completely empty, make a new habitat with fresh bedding and
food. Use a desk lamp to shine light at the pile of compost. Worms are not
attracted of light; they will dive down below the compost surface, through the
hardware cloth and back into the bin below. You may have to spread your
compost in a thin layer or remove some to make sure the worms travel all the
way down to the bin below, but when you are finished you will have worm-free
compost and a fresh worm bin ready to go.
Take your compost-worm mixture and shape it into a cone or pyramid on
top of a sheet of plastic. Shine the lamp at the pile to encourage the worms to
dive deeper. Peel off the outer layer of compost and set it aside. Allow them a
few seconds to dig deeper, then peel off another layer and set it aside. Continue
this process, constantly driving the worms further towards the center of the
pile, until you are left with nothing but a ball of worms at the absolute center.
Place those worms back in your bin and put all that great compost you just
harvested to use.
Figure of Red Wiggler Figure of African Night Crawler
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Nutrient fropile of vermicompost and farm yard manure
Nutrient t Vermicompost Yard Manure
N(%) 1.6 0.5
PO(%) 0.7 0.2
KO(%) 0.8 0.5
Ca(%) 0.5 0.9
Mg(%) 0.2 0.2
Fe(ppm) 175.0 146.5
Mn(ppm) 96.5 69.0
Zn(ppm) 24.5 14.5
Cu(ppm) 5.0 2.8
C:N ratio 15.5 31.3
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SELF CHECK 3.2-1
Multiple choices: Choose the correct answer.
1. A composting process that involves feeding organic materials into a drum
and silo.
A.) In-vessel composting B.) Windrow composting
C.) Rapid comosting D.) Substrate composting
2. Composting method that involves with cultures of Trichoderma harziamum.
A.) Rapid composting B.) Windrow composting
C.) Substrate composting D.) In-vessel composting
3. It is a gardening technique used to increase soil drainage and aeration..
A.) Double dug composting B.) In-vessel composting
C.) Rapid composting D.) Windrow composting
4. Composting process that used earthworms.
A.) Vermicomposting B.) Rapid composting
C.) Windrow composting D.) Double dug composting
5. Composting process that mixed material is place in long narrow piles.
A.) Windrow composting B.) Double dug composting
C.) Rapid composting D.) Substrate composting
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TASK SHEET 3.2-1A
TITLE: Process rapid composting
PERFORMANCE OBJECTIVE: Given the necessary supplies/materials, you
should be able to process rapid composting.
Supplies/Materials: PPE, Module, Facility/area, animal manure, Trichoderma
harziamum, plant residues, spade, rake.
Steps/Procedure:
1. Use the prescribe PPE.
2. Observe safety practices.
3. Prepare needed materials.
4. Process rapid composting properly following standard procedure.
5. Observe 5S.
Note:
Used the prescribe template for inspection (Checklist attached)
Assessment Method: Demonstration/ Performance Criteria Checklist
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Performance Criteria Checklist for Task Sheet 3.2-1A
Trainee’s Name: ________________________
Date: __________________________________
Criteria Yes No
1. Did the trainee wear the prescribed PPE?
2. Did the trainee observe safety practices?
3. Did the trainee prepare needed materials?
4. Did the trainee process rapid composting following
standard procedure?
5. Did the trainee observe 5S?
Comments/Suggestions:
Name of Trainer: ______________________
Date: _______________________________
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TASK SHEET 3.2-1B
TITLE: Perform double dug composting
PERFORMANCE OBJECTIVE: Given the necessary supplies/materials, you
should be able to perform double dug composting.
Supplies/Materials: PPE, Module, Facility/area, animal manure, plant
residues, spade, rake.
Steps/Procedure:
1. Use the prescribe PPE.
2. Observe safety practices.
3. Prepare needed materials.
4. Perform double dug composting properly.
5. Observe 5S.
Note:
Used the prescribe template for inspection (Checklist attached)
Assessment Method: Demonstration/ Performance Criteria Checklist
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Performance Criteria Checklist for Task Sheet 3.2-1B
Trainee’s Name: ________________________
Date: __________________________________
Criteria Yes No
1. Did the trainee wear the prescribed PPE?
2. Did the trainee observe safety practices?
3. Did the trainee prepare needed materials?
4. Did the trainee perform double dug composting
properly?
5. Did the trainee observe 5S?
Comments/Suggestions:
Name of Trainer: ______________________
Date: _______________________________
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INFORMATION SHEET 3.2-2
Processing of Compost Fertilizer
Learning Objective:
After reading the information sheet, the trainee should be able:
Determine the process of compost fertilizer
Process compost fertilizer
Processing of compost fertilizer:
Generally, the high-quality organic fertilizer granules production
technological process consists of the following stages: production of compost,
compost grinding and drying and granulation.
Pre- treatment of raw materials
Selection and store of organic raw materials: Almost all organic wastes,
except those containing high toxins, can be used as composting materials, but,
to increase the soil organic matter or make a growth media, materials with a
high C:N ratio, such as straw and husk of grains/cereals (e.g., rice and wheat),
corn stalk, bagasse, sawdust, and other materials (e.g., tree trunks and
branches), will be the main ingredient. They should be dried and stored in a
nearby place.
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Particle size reduction: To shorten the compost time, the waste is
shredded to a uniform size and then mixed in a controlled way to ensure
desired properties of the composting mixture (C/N ratio, moisture content, etc.)
The straws and green manure should be cut into lengths of 5-10 cm. The wood
and shoots of fruit trees and vines should be cut with shredders, grinders, or
chippers.
Compost Process Design
The complete process takes 4-6 weeks. Commercial composting solution
for a wide range of organic wastes
Windrow composting method: Windrow composting is the most common
composting method used in North America due to its suitability for a wide
range of feedstocks and facility capacities. Composting can be more simply
carried out in windrows. In this method waste is dumped on ground in form of
piles of 1.5m to 2.5m height. (Windrow spacing needs to account for the size
and type of the turner) Because of biological activities, temperatures can reach
55℃. Regular turning of the windrows assists with mixing of the materials and
more importantly supply the oxygen to the bacteria, and also ensures that all
parts of the windrow reach the required 55℃ essential for pathogen
destruction. Turning is required every two to three days in the first two weeks
when temperature is 55℃ or above. After this period frequent turning of the
compost windrow is not required as less heat is generated and less oxygen is
required while the compost
Finished Compost Grinding, Drying and Screening Process
Finished compost is too wet and coarse to be granulated directly without
further conditioning. Therefore, preparing the compost for granulation, there
are 3 steps needing to do first:
Grinding to produce a finer material (finely ground compost will allow
almost all the compost to undergo the granulation process); chain
crusher is used;
Screening to remove larger particles (e.g. fractions >10mm will be
screened out and discarded. There is no fixed rule) rocks and unwanted
debris;
Removing moisture by artificially drying the compost.
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Mixing Compost with other Nutrients
It is necessary to boost the nutrient content of composts when targeting the
granulated fertilizer market by the addition of other organic nutrients (e.g.
humic acid) and mineral fertilizers. Humic acid is useful to improve soil
fertility. It is an ideal additive to boost bio-activity and improve the performance
of compost or composted fertilizers, an effective agent to use as a complement
to synthetic or organic fertilizers.
The addition of these organic N sources and the mineral fertilizers, such as
rock phosphate and sulphate of potash, have a significant impact on improving
the particle size distribution of the mix and the ease with which the resulting
mix could be granulated. Horizontal mixer is used.
Granulation of Compost Fertilizer
Why granulation? Granulation allows significant simplification of the
storage, transport and dosage, improving both usability and storability.
Granulating compost improves its slow-acting properties, and avoids nitrogen
starvation.
Drying
Organic fertilizers in granular form must have a certain percentage of
moisture, and water retention in fertilizer has a significant impact not only on
the quality of the final product bust also its effectiveness, therefore the drying
process is an important step in the processing of organic fertilizer.
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Rotary dryer: rotary dryer is employed to reduce or minimize the liquid
moisture content of fertilizer granules which are handled by bringing them into
direct contact with a heated gas. Organic fertilizer granules are showered
through a hot gas, ambient or conditioned air stream flowing in either a co-
current or counter-current direction to remove moisture. Rotary dryer is widely
used in the fertilizer industry.
Organic Fertilizer Granule Cooling Process
Following the drying process, organic fertilizers are also cooled to remove
the heat with a rotary cooler. The cooler machine slopes slightly so that the
discharge end is lower than the material feed end in order to convey the
fertilizer through the cooler under gravity.
Organic fertilizers to be dried enter the cooler, and as the rotary cooler
rotates, fertilizer is lifted up by a series of internal fins lining the inner wall of
the cooler. When the fertilizer gets high enough to roll back off the pins, it falls
back down to the bottom of the cooler, passing through the cold air stream as
it falls.
Screening
Before bagging or bulk loading, organic fertilizer granules should be
screened to obtain the desired particle sizes and to remove the product size
fraction. In this process, fertilizers are separated by screening into product size
ranges which are useful as fertilizers and the granules larger and smaller than
the useful range are reprocessed:
Fines are returned to the granulation stage;
Over-sized particles are re-crushed and recycled to the granulator along
with the undersize ones;
Uniform particle size is desirable for bulk bagging and for sale.
Packaging
Organic fertilizers with uniform size are fed in the automatic packaging
machine transporting by belt conveyor, and bagged.
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Storage
Store compost separate from other chemicals in dry conditions.
Extra care needs to be given to concentrate stock solutions. Secondary
containment should be used.
Provide pallets to keep large drums or bags off the floor. Shelves for
smaller containers should have a lip to keep the containers from sliding
off easily. Steel shelves are easier to clean than wood if a spill occurs.
If you plan to store large bulk tanks, provide a containment area large
enough to confine 125 percent of the contents of the largest bulk
container.
Keep the storage area locked and clearly labeled as a fertilizer storage
area. Preventing unauthorized use of fertilizers reduces the chance of
accidental spills or theft. Labels on the windows and doors of the
building give fire fighter information about fertilizers and other products
present during an emergency response to a fire or a spill.
Provide adequate road access for deliveries and use, and in making the
storage area secure, also make it accessible, to allow getting fertilizers
and other chemicals out in a hurry.
Storing fertilizers separate from other chemicals in dry conditions can minimize
these risks. Extra care needs to be given to concentrate stock solutions.
Secondary containment should always be used.
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ANSWER KEY 3.2-2
Enumeration:
1. Enumerate the process of composting.
Pre- treatment of raw materials
Mixing Compost with other Nutrients
Granulation of Compost Fertilizer
Drying
Screening
Packaging
Storing
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Prepared by:
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TASK SHEET 3.2-2
TITLE: Process compost fertilizer
PERFORMANCE OBJECTIVE: Given the necessary supplies/materials,
you should be able to process compost fertilizer.
Supplies/Materials: PPE, Module, Facility/Area, shovel, sacks, rake,
screen, dryer area, storage.
Steps/Procedure:
1. Use the prescribe PPE.
2. Observe safety practices.
3. Observe sanitation.
4. Prepare needed materials.
5. Perform compost collection.
6. Perform screening
7. Perform drying of compost fertilizer.
8. Store compost fertilizer properly.
Note:
Used the prescribe template for inspection (Checklist attached)
Assessment Method: Demonstration/ Performance Criteria Checklist
51. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
Page 51 of 54
Prepared by:
Ronaldo C. Manching Revision 1
Performance Criteria Checklist for Task Sheet 3.2-2
Trainee’s Name: ________________________
Date: __________________________________
Criteria Yes No
1. Did the trainee wear the prescribed PPE?
2. Did the trainee observe safety practices?
3. Did the trainee observe sanitation?
4. Did the trainee perform compost collection?
5. Did the trainee perform screening?
6. Did the trainee perform frying of compost fertilizer?
7. Did the trainee store compost fertilizer properly?
Comments/Suggestions:
Name of Trainer: ______________________
Date: _______________________________
52. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
Page 52 of 54
Prepared by:
Ronaldo C. Manching Revision 1
JOB SHEET 3.2-2
Title: Process organic fertilizer
Performance objective:
Given the necessary tools and materials you should be able to process
organic fertilizer.
Materials: facility/area, module, carpentry tools, shovel, rake, sacks, plant
debris, animal manure, earthworms.
PPE: Boots, Scrub suit
Steps/Procedures:
1. Use the prescribed PPE
2. Observe safety practices.
3. Prepare needed raw materials.
4. Observe composting protocol.
5. Collect composted materials.
6. Store fertilizer following enterprise procedure.
Note:
Evaluate your work using performance criteria checklist (Job checklist
attached)
Assessment method:
Demonstration using performance criteria checklist
53. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
Page 53 of 54
Prepared by:
Ronaldo C. Manching Revision 1
Performance Criteria Checklist for Job Sheet 3.2-2
Trainee’s Name: ________________________
Date: __________________________________
Criteria Yes No
Did the trainee wear the prescribed PPE?
Did the trainee observe occupational health and safety
practices?
Did the trainee prepare needed raw materials?
Did the trainee observe composting protocol?
Did the trainee collect composted materials?
Did the trainee store fertilizer following enterprise
procedure?
Comments/Suggestions:
Name of Trainer: ______________________
Date: _______________________________
54. CBLM in
Producing
Organic
Fertilizer
Date Prepared:
August 2022
Document No.
Issued by:
TESDA - DN
Page 54 of 54
Prepared by:
Ronaldo C. Manching Revision 1
References:
Organic Agriculture Philippine National Standard PNS/BAFS 07:2016
msuextension.org/publications/AgandNaturalResources/MT201206AG.pdf
https://www1.agric.gov.ab.ca/$department/deptdocs.nsf/all/agdex8875
https://www.nys-soilandwater.org/aem/forms/AEMInfoManFertStorage.pdf
https://www.ag.ndsu.edu/manure/documents/nm1478.pdf
https://www.oregonmetro.gov/tools-living/yard.../composting/composting-methods
www.suzannesministries.co.uk/../doubledigging/Composting%20and%20Double%20...pdf
https://www.usbg.gov/sites/default/files/images/compost_science_page.pdf
https://www.tipperarycoco.ie/sites/default/files/Publications/Home%20composting.pdf
www.cre.ie/Themed%20meetings/Munoo_Prasad_site_selection.pdf