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Dm3 Datasheets V4.0
1.
DM3 Density Meters The
DM3 Density Meter© is a major advancement in continuous in-line density measurement of mining, dredging, sewage and similar slurries in pipes from 50 - 1000mm (2” – 40”) internal diameters. DM3 operates at < 0.5% full scale accuracy and is repeatable to ± 0.1% full scale. DM3 incorporates linear, accurate and direct measurement of mass per unit volume to calculate density. It provides an innovative alternative to ineffective techniques currently used which include nuclear, ultrasonic and microwave methods. DM3 is simple to maintain, vibration insensitive, partially land buriable and tilt and roll compensated for dredging at sea. The measurement may be calibrated in % dry solids, wet density or specific gravity (sg). Slurry is continuously weighed using a patented, high resolution density transducer as it passes through an obstruction free, gum rubber lined flow tube. The flow tube is of optimal length to provide a truly representative mass of the slurry. The density of the slurry is then measured by the transducer at 110 times/second to ensure accurate and repeatable sensing. The flow tube also provides the necessary straight upstream pipe run for magnetic flow meters used in DM3 mass flow systems. The DM3 flow tube has reinforced walls up to 36mm (1.5”) thick and incorporates a highly abrasion resistant natural gum rubber liner. As such, long life is assured, even with the most abrasive media containing sharp rocks, sand and tailings. Alternative options are available for special applications which deal with high pressures and/or temperatures. The DM3 flow tube is uniquely and easily field replaceable. The density transducer provides a signal to a remote microprocessor based DM3 Transmitter. With the push of a button, diagnosis with NIST traceable calibration and verification of DM3 is accomplished, without the need for test weights. Display, analog signals and a comprehensive selection of digital communications are available. Features »» Accurate, uniquely NIST traceable, direct mass measurement for % dry solids, wet or dry sg »» Obstruction free, natural gum rubber, abrasion resistant flow tube with up to 36mm thick walls »» Simple to install and maintain »» Unique field replaceable flow tube »» Certified CE for electro-magnetic compatibility and CSA, UL Explosive Proof Class 1, Div. 2 »» Fail safe design – slurry in flow tube contained within external pressure chamber »» SG digitally programmable by remote microprocessor for ranges 1.0 – 1.5 to 1.0 – 3.0 »» Mass flow systems available using magnetic flow meters and mass flow computer, wet or dry units »» Buriable on land or wave roll compensated for sea-going dredgers DM3 Specification DM3-0812© Continuous development may cause this specification to change without notice.
2.
C Diameter of
ANSI 150 Flange Process Flange A C B 343mm 13.5” L/2 L 20” 508mm DM3 Dimensions and Weights Exact Internal Dimensions Approx Diameter L A B C Diameter Weight inch mm inch mm inch mm inch mm inch mm lbs kg 2” 51 96.00 2438 20.0 508 15.0 381 12.7 323 630 307 3” 76 96.00 2438 20.0 508 15.0 381 12.7 323 694 315 4” 102 96.00 2438 20.0 508 15.0 381 12.7 323 721 328 6” 152 108.0 2743 23.0 584 18.0 457 20.0 508 829 377 8” 203 108.0 2743 23.0 584 18.0 457 20.0 508 1239 563 10” 254 108.0 2743 23.0 584 18.0 457 20.0 508 1504 684 12” 305 126.0 3200 24.0 610 20.0 508 24.0 610 1582 719 14” 356 126.0 3200 24.0 610 20.0 508 24.0 610 1638 745 16” 406 126.0 3200 24.0 610 23.0 584 30.0 762 1941 882 18” 457 126.0 3200 24.0 610 23.0 584 30.0 762 2345 1066 20” 508 126.0 3200 24.0 610 23.0 584 30.0 762 2502 1137 24” 610 126.0 3200 34.0 864 29.0 737 42.0 1067 3056 1389 28” 711 126.0 3200 34.0 864 29.0 737 42.0 1067 3283 1492 30” 762 126.0 3200 34.0 864 29.0 737 42.0 1067 3433 1560 32” 813 150.0 3180 36.0 914 32.0 812 48.0 1219 4003 1820 34” 864 150.0 3180 36.0 914 32.0 812 48.0 1219 4100 1864 36” 914 150.0 3180 40.0 1016 34.0 864 52.0 1320 4658 2117 40” 1016 150.0 3180 42.0 1067 36.0 914 56.0 1422 5290 2405 DM3 Specification DM3-0812© Continuous development may cause this specification to change without notice.
3.
DM3 Technical Data Accuracy:
< ± 0.5% of span Repeatability: ± 0.1% of span Non-Linearity: ± 0.018% of span Hysteresis: ± 0.025% of span Roll Error (Dredgers): ± 20° longitudinal or transverse roll error < 0.2% on zero or full scale Output Temperature Effect: ± 0.0014% of span per º C or ± 0.0008% per º F Specific Gravity Ranges (SG): Standard 1.0 – 1.5, 1.0 – 2.0, 1.0 – 3.0 Intermediate and lower ranges digitally adjustable Maximum Pressure & Temperature: 10 bar g (150 psig) at 60º C (140º F) Compliant to European PED 97/23/ EC to requirements of Article 3, Paragraph 3 SEP Minimum Temperature: - 25º C (- 13º F) Storage Temperature: - 40º to + 80º C (- 40º to + 175º F) Environmental Protection: NEMA 6 and IP68 submersible Construction: Enamel bonded carbon steel (suitable for partial burying) Connections: Removable flanges to allow rubber flow tube replacement Flanged Connections: ANSI 150 ff, DIN/BS 4504 PN10, AS 2129 Table D, JIS 10k rf Standard Flow Tube Material: Internally reinforced heavy duty rubber, natural gum rubber lined Electromagnetic Compatibility: CE to DIN EN 50 081-2 and DIN EN 50 082-2 Explosion Proof Option: UL and CSA Class 1, Division 2 Traceable Standards: Density Tracability: USA NIST, Canadian Weights and Measures and other international standards Installation The DM3 must be installed horizontally, typically with the naked eye to within 10° in two planes. While DM3 is highly insensitive to shock and vibration, it is recommended to be mounted with pipe clamps each end around the C diameter, with anchor posts fixed firmly to the ground. Alternatively, DM3 may be partially buried in pipes running over ground. It is recommended that the DM3 is installed at a minimum of three diameters of straight lengths of pipe after a bend for maximum service life of the flow tube, or a minimum six straight diameters after a pump to ensure good slurry mixing. In mass flow systems a magnetic flow meter is installed immediately downstream of the DM3. As such, DM3 provides the requisite upstream straight pipe runs necessary for the magnetic flow meter, which then requires two diameters downstream of it. For optimum service life of the flow tube, the DM3 should not be installed immediately after pipes of greater internal diameter. Please note the exact internal diameter from the table above. The same or nearest smaller sized USA or metric rubber hoses or HDPE pipes are recommended. DM3 Specification DM3-0812© Continuous development may cause this specification to change without notice.
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