TPCIL VIVEK

Sengottaiyan Vivek
kumarappapuram
Thamaraippalayam(po),Erode(Dt),India
Mail id:mailtovivekbe@gmail.com
Mobile:+919566997552
Skype id: kingmakervivek
 Seeking a challenging career and encourages continuous learning and provides
exposure to new ideas, personal and professional growth.
 I am bringing dynamic professional 7 years 1 month of experience in commissioning
activities
 Expertise in managing maintenance operations for reducing breakdown / downtime &
enhancing operational effectiveness of equipment.
 Proficient in handling site operations and accountable for quality service & timely
completion of the projects.
 Hands on experience in handling the modification of equipment for better working
condition and maintenance of stock preparation
 Expertise in Planning Manpower resources with required tools, consumables.
 Working as a Control room Desk Engineer Supercritical Boiler 2*800MW Reheat
Condensate Turbine (MHI,L&T MANUFACTURE)
 Working as a operation supervisor 2*623MW Reheat Condensate Turbine
(GE&DOOSAN MANUFACTURE)
 Experience in commissioning of 4*2374 TPH Oil fired Boiler DOOSAN MADE,
4*700MW Reheat Condensate Turbine (GE MADE)
 Experience in commissioning of 3*500 MW TURBINE(BHEL MADE) as
Commissioning Engineer.
Page 1 of 2
Vivek_Resume
Career Objective
Career Summary
AREA OF INTEREST
TECHNICAL EXPOSURE &EXPERIENCE
 Experience in Operation of 125 TPH ,125 TPH Fluidised Bed Combustion
Boiler,45 MW CONDENSATE TURBINE as Junior Engineer
1.COMPANY NAME : OMS LIMITED, INDIA.
CUSTOMER : AES-VCM,Mong Duong power corporation Ltd.Viatnam
DESIGNATION : Operation Supervisor.
WORKING PERIOD : From MAR 2015 to still
WORKING PLANT : The unit comprises of the following plants,
PLANT CONFIGURATIONS:
 Working in the MARK VI DCS system.
 2*2137 TPH Boiler at 5650
C Temp,172 Kg/Cm², M/s.Doosan Heavy
Industries and construction Limited BOILER MAKE
 M/s. GE Limited Turbine make (2*623MW)
2. COMPANY NAME : ANI INSTRUMENTS PVT LTD,MUMBAI
CLIENT : L&T POWER, NELLURE.
CUSTMER : APGENCO,NELLURE.
DESIGNATION : CONTROL ROOM DESK ENGINEER
WORKING PERIOD : From March 2014 to jan 2015
WORKING PLANT : The unit comprises of the following plants,
PLANT CONFIGURATIONS:
 Working in the EMERSON DCS system.
2*2454 TPH Supercritical Boiler at Main Steam parameter 5650
C Temp,
242 Kg/Cm², Reheater 5950
C Temp,55 Kg/Cm² ,Boiler Make ALSTOM.
 Reheat & Condensate Turbine, Turbine make MHI L&T MANUFACTURE
TURBINE 2*800 MW
2. COMPANY NAME : DOOSAN HEAVY INDUSTRIES & CONSTRUCTION,KSA
CLIENT : SAUDI ELECTRICITY COMPANY.RABIGH
DESIGNATION : DESK ENGINEER
WORKING PERIOD : From APRIL 2013 to Feb 2014
WORKING PLANT : The unit comprises of the following plants,
PLANT CONFIGURATIONS:
 Working in the SIEMENS DCS system.
Page 2 of 2
Vivek_Resume
Career Scan
4*2374 TPH Boiler at 5400
C Temp,172 Kg/Cm², Boiler Make DOOSAN HEAVY
INDUSTRIES&CONSTRUCTION.
 Turbine make GE TURBINE 4*700 MW
 Water treatment plant capacity :4*80 m3
TPH (DM PLANT)
3.COMPANY NAME : EDAC ENGINEERING LTD.CHENNAI
CLIENT : TAMILNADU GENERATION & DISTRIBUTION CORPORATION
LIMITED,CHENNAI.
DESIGNATION : DESK ENGINEER
WORKING PERIOD : From may 2010 to march 2013
WORKING PLANT : The unit comprises of the following plants,
PLANT CONFIGURATIONS:
 Working in the ABB DCS system.
 3*1590 TPH Boiler at 5410
C Temp,209 Kg/Cm², M/s.Bharat Heavy Electrical
Limited BOILER MAKE
 M/s.Bharat Heavy Electrical Limited Turbine make 1500MW (3*500MW)
4.COMPANY NAME : CVL ENERGY LTD.
CLIENT : TNPL ,KAGITHAPURAM,KARUR
DESIGNATION : JUNIOR ENGINEER
WORKING PERIOD : From may 2008 to April 2010
WORKING PLANT : The unit comprises of the following plants,
PLANT CONFIGURATIONS:
 Working in the ABB DCS system.
 125 TPH Boiler at 5100
C Temp,85 Kg/Cm², M/s ENMAS GB BOILER MAKE
 125 TPH Boiler at 5100
C Temp,85 Kg/Cm², M/s CVL BOILER MAKE
 45 MW CONDESATE TURBINE SIMENS MAKE
 Monitoring and recording the parameters in DCS as well as local of Turbine . Triple
Pressure and Steam Turbine & Auxiliary systems.
 Pays Particular attention to safety by ensuring safe working practice and
environment for man and machinery.
 Planning, controlling & supervising safe, reliable and smooth plant operation, start
up, shutdown and emergency conditions.
Page 3 of 2
Vivek_Resume
JOB PROFILE
 Having experience on load dispatch in accordance with Regional Load Dispatch
Centre instruction.
 Conducting the scheduled and emergency changeovers for reliable and smooth plant
operation.
 Handling mechanical & electrical isolation of various equipments & drives as per
lockout & tag-out procedure.
 Coordinating with maintenance department for various kinds of maintenance
(scheduled, corrective &shut-down) of equipments for bringing back to normal
operation with least time.
 Preparing reports (Generation report, Start-up report, Monthly report etc.,)
 Reporting to higher officials regarding plant activities.
 Operation and monitoring of Balance of plants equipments through DCS.
 Unit startup and shut down activities through DCS from Control room.
 Operation and Control of sea water based RODM plant
 Involves isolation & normalization of system as per approved Permit to Work System.
 Preparation of Checklists and log sheets.
 Preparation and implementation of various standard operating procedures.
 Looking after mechanical isolations & ensuring safety measures during activities.
 Manpower Handling and ensuring the safe operating procedures.
 Working with safely with following the plan.
 Inspection of Turbine as per P&I Drawing ,
 Carry out Steam boil out of turbine as per standard
 Pre-commissioning checking of ,Pump, Piping and its supports ,duct
supports,
 Checking of starting permissive and trip logic.
 Carry out Steam,air Blowing of turbine, Lube Oil flushing and EH Oil line
flushing as per standard.
Page 4 of 2
Vivek_Resume
 Co- ordination with Technical drawings / Design department for necessary changes
in routing of piping.
 Having good experience Hydro test in high presure boiler.
 Carry out commissioning of SCCW SYSTEM and SEAL OIL system
 Carry out HP-LP BYPASS steam blowing
 Responsible for all All vaccum pump commissioning activity including
maintenance.
 Following monthly and weekly commissioning schedule.
 Responsible for Overhauling, break down, Regular and preventive maintenance of
Boiler feed pumps, Condensate Extraction Pumps,Oil Centrifuge Pumps, CW Pumps,
CT Fans, turbine auxiliaries
 Taking Boiler feed pump, CEP trial run.
 Turbine steam line parallelity with stop valve flange.
 Performing Turbine rolling and checking of protecting system
 Gland sealing line blowing and condensate line air blowing
 Heater shell side cleaning
 Performing Vacuum fill test and vacuum pulling in condenser.
 Commissioning of Generator H2 system.
 Performing H2 line air blowing and co2 purging activities
 Involved in Commercial operation declaration for handing over turbine and its
auxiliaries to client.
 Commissioning Experience of Turbine, Cooling Tower, BFPs. Turbine manually
tripped due to drain valve not working so onther drain valve putted
Page 5 of 2
Vivek_Resume
 Very Efficient Start up works, Safe shutdown work of the plant
 Boiler Feed Pump Start up,safe shutdown and Trial works handling
 CEP Pumps trial handling work
 TDBFP trail run taken
 TDBFP steam line blowing .BFP lube oil line flushing..
 1.Turbine Rear Journal Bearing demage
 Cause:Lube Oil had dust from VEF Discharge valve opened
 Remedy:For changed Oil and bearing polished by using of petrol
 4.Turbine gasket demage at blowout time
 Remedy:For changed onther gasket
 Boiler feed water pump
 Seal oil pumps
 CEP
 AOP of turbine
 Bearing gear motor
 JOP
 SCCW pump
 Generator cooling system for H2 line.
 CPU system.
 TDBFP
 B.E in Mechanical Engineering from M. Kumarasamy (Anna University)
Engineering College, Karur with 68%.
 HSC from Govt. Hr. Sec. School, Kandampalayam,Namakkal with 67%.
 SSLC from S.R.H.chool,Vasanthapauram,Namakkal with 88%.
Page 6 of 2
Vivek_Resume
EDUCATIONAL QUALIFICATION
COMMISSIONING TIME FACEING PROBLEMS
COMMISSIONING EQUIPMENTS
COMMISSIONING TIME FACEING PROBLEMS:
 Presented a paper on topic “Recent Trends in Automobile Engineering” in a
National Level Technical Symposium held at
 JJ College of Engineering, Trichy
 Mahendra Engineering College, Tiruchengode.
 Done project on “DC Power Lawn Mover” in M.K.C.E College.
 Done project on “Automatic Control of Pneumatic Breaking System” in final
year project.
 I am bringing 7 years 1 month of experience in commissioning engineer,operation
and maintenance.
 Working as a Engineer (E3), responsible for the boiler and Turbine commissioning,
operation and maintenance.
 Have a good understanding of background process conditions and operations.
 Have adaptability to work in routine shift as well.
 Have flexibility to relocate & travel if required.
 Well versed and equiped in all the operational process related activities.
 Having a good experience in starup and safe shutdown of plant
 Had great experience in power plant commissioning operational and maintenance
utilities.
 Good hard worker
Place: CHENNAI
Date: [S.VIVEK]
Page 7 of 2
Vivek_Resume
PAPER PRESENTATION
PROJECT DETAILS
HOW DO I MATCH

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TPCIL VIVEK

  • 1. Sengottaiyan Vivek kumarappapuram Thamaraippalayam(po),Erode(Dt),India Mail id:mailtovivekbe@gmail.com Mobile:+919566997552 Skype id: kingmakervivek  Seeking a challenging career and encourages continuous learning and provides exposure to new ideas, personal and professional growth.  I am bringing dynamic professional 7 years 1 month of experience in commissioning activities  Expertise in managing maintenance operations for reducing breakdown / downtime & enhancing operational effectiveness of equipment.  Proficient in handling site operations and accountable for quality service & timely completion of the projects.  Hands on experience in handling the modification of equipment for better working condition and maintenance of stock preparation  Expertise in Planning Manpower resources with required tools, consumables.  Working as a Control room Desk Engineer Supercritical Boiler 2*800MW Reheat Condensate Turbine (MHI,L&T MANUFACTURE)  Working as a operation supervisor 2*623MW Reheat Condensate Turbine (GE&DOOSAN MANUFACTURE)  Experience in commissioning of 4*2374 TPH Oil fired Boiler DOOSAN MADE, 4*700MW Reheat Condensate Turbine (GE MADE)  Experience in commissioning of 3*500 MW TURBINE(BHEL MADE) as Commissioning Engineer. Page 1 of 2 Vivek_Resume Career Objective Career Summary AREA OF INTEREST TECHNICAL EXPOSURE &EXPERIENCE
  • 2.  Experience in Operation of 125 TPH ,125 TPH Fluidised Bed Combustion Boiler,45 MW CONDENSATE TURBINE as Junior Engineer 1.COMPANY NAME : OMS LIMITED, INDIA. CUSTOMER : AES-VCM,Mong Duong power corporation Ltd.Viatnam DESIGNATION : Operation Supervisor. WORKING PERIOD : From MAR 2015 to still WORKING PLANT : The unit comprises of the following plants, PLANT CONFIGURATIONS:  Working in the MARK VI DCS system.  2*2137 TPH Boiler at 5650 C Temp,172 Kg/Cm², M/s.Doosan Heavy Industries and construction Limited BOILER MAKE  M/s. GE Limited Turbine make (2*623MW) 2. COMPANY NAME : ANI INSTRUMENTS PVT LTD,MUMBAI CLIENT : L&T POWER, NELLURE. CUSTMER : APGENCO,NELLURE. DESIGNATION : CONTROL ROOM DESK ENGINEER WORKING PERIOD : From March 2014 to jan 2015 WORKING PLANT : The unit comprises of the following plants, PLANT CONFIGURATIONS:  Working in the EMERSON DCS system. 2*2454 TPH Supercritical Boiler at Main Steam parameter 5650 C Temp, 242 Kg/Cm², Reheater 5950 C Temp,55 Kg/Cm² ,Boiler Make ALSTOM.  Reheat & Condensate Turbine, Turbine make MHI L&T MANUFACTURE TURBINE 2*800 MW 2. COMPANY NAME : DOOSAN HEAVY INDUSTRIES & CONSTRUCTION,KSA CLIENT : SAUDI ELECTRICITY COMPANY.RABIGH DESIGNATION : DESK ENGINEER WORKING PERIOD : From APRIL 2013 to Feb 2014 WORKING PLANT : The unit comprises of the following plants, PLANT CONFIGURATIONS:  Working in the SIEMENS DCS system. Page 2 of 2 Vivek_Resume Career Scan
  • 3. 4*2374 TPH Boiler at 5400 C Temp,172 Kg/Cm², Boiler Make DOOSAN HEAVY INDUSTRIES&CONSTRUCTION.  Turbine make GE TURBINE 4*700 MW  Water treatment plant capacity :4*80 m3 TPH (DM PLANT) 3.COMPANY NAME : EDAC ENGINEERING LTD.CHENNAI CLIENT : TAMILNADU GENERATION & DISTRIBUTION CORPORATION LIMITED,CHENNAI. DESIGNATION : DESK ENGINEER WORKING PERIOD : From may 2010 to march 2013 WORKING PLANT : The unit comprises of the following plants, PLANT CONFIGURATIONS:  Working in the ABB DCS system.  3*1590 TPH Boiler at 5410 C Temp,209 Kg/Cm², M/s.Bharat Heavy Electrical Limited BOILER MAKE  M/s.Bharat Heavy Electrical Limited Turbine make 1500MW (3*500MW) 4.COMPANY NAME : CVL ENERGY LTD. CLIENT : TNPL ,KAGITHAPURAM,KARUR DESIGNATION : JUNIOR ENGINEER WORKING PERIOD : From may 2008 to April 2010 WORKING PLANT : The unit comprises of the following plants, PLANT CONFIGURATIONS:  Working in the ABB DCS system.  125 TPH Boiler at 5100 C Temp,85 Kg/Cm², M/s ENMAS GB BOILER MAKE  125 TPH Boiler at 5100 C Temp,85 Kg/Cm², M/s CVL BOILER MAKE  45 MW CONDESATE TURBINE SIMENS MAKE  Monitoring and recording the parameters in DCS as well as local of Turbine . Triple Pressure and Steam Turbine & Auxiliary systems.  Pays Particular attention to safety by ensuring safe working practice and environment for man and machinery.  Planning, controlling & supervising safe, reliable and smooth plant operation, start up, shutdown and emergency conditions. Page 3 of 2 Vivek_Resume JOB PROFILE
  • 4.  Having experience on load dispatch in accordance with Regional Load Dispatch Centre instruction.  Conducting the scheduled and emergency changeovers for reliable and smooth plant operation.  Handling mechanical & electrical isolation of various equipments & drives as per lockout & tag-out procedure.  Coordinating with maintenance department for various kinds of maintenance (scheduled, corrective &shut-down) of equipments for bringing back to normal operation with least time.  Preparing reports (Generation report, Start-up report, Monthly report etc.,)  Reporting to higher officials regarding plant activities.  Operation and monitoring of Balance of plants equipments through DCS.  Unit startup and shut down activities through DCS from Control room.  Operation and Control of sea water based RODM plant  Involves isolation & normalization of system as per approved Permit to Work System.  Preparation of Checklists and log sheets.  Preparation and implementation of various standard operating procedures.  Looking after mechanical isolations & ensuring safety measures during activities.  Manpower Handling and ensuring the safe operating procedures.  Working with safely with following the plan.  Inspection of Turbine as per P&I Drawing ,  Carry out Steam boil out of turbine as per standard  Pre-commissioning checking of ,Pump, Piping and its supports ,duct supports,  Checking of starting permissive and trip logic.  Carry out Steam,air Blowing of turbine, Lube Oil flushing and EH Oil line flushing as per standard. Page 4 of 2 Vivek_Resume
  • 5.  Co- ordination with Technical drawings / Design department for necessary changes in routing of piping.  Having good experience Hydro test in high presure boiler.  Carry out commissioning of SCCW SYSTEM and SEAL OIL system  Carry out HP-LP BYPASS steam blowing  Responsible for all All vaccum pump commissioning activity including maintenance.  Following monthly and weekly commissioning schedule.  Responsible for Overhauling, break down, Regular and preventive maintenance of Boiler feed pumps, Condensate Extraction Pumps,Oil Centrifuge Pumps, CW Pumps, CT Fans, turbine auxiliaries  Taking Boiler feed pump, CEP trial run.  Turbine steam line parallelity with stop valve flange.  Performing Turbine rolling and checking of protecting system  Gland sealing line blowing and condensate line air blowing  Heater shell side cleaning  Performing Vacuum fill test and vacuum pulling in condenser.  Commissioning of Generator H2 system.  Performing H2 line air blowing and co2 purging activities  Involved in Commercial operation declaration for handing over turbine and its auxiliaries to client.  Commissioning Experience of Turbine, Cooling Tower, BFPs. Turbine manually tripped due to drain valve not working so onther drain valve putted Page 5 of 2 Vivek_Resume
  • 6.  Very Efficient Start up works, Safe shutdown work of the plant  Boiler Feed Pump Start up,safe shutdown and Trial works handling  CEP Pumps trial handling work  TDBFP trail run taken  TDBFP steam line blowing .BFP lube oil line flushing..  1.Turbine Rear Journal Bearing demage  Cause:Lube Oil had dust from VEF Discharge valve opened  Remedy:For changed Oil and bearing polished by using of petrol  4.Turbine gasket demage at blowout time  Remedy:For changed onther gasket  Boiler feed water pump  Seal oil pumps  CEP  AOP of turbine  Bearing gear motor  JOP  SCCW pump  Generator cooling system for H2 line.  CPU system.  TDBFP  B.E in Mechanical Engineering from M. Kumarasamy (Anna University) Engineering College, Karur with 68%.  HSC from Govt. Hr. Sec. School, Kandampalayam,Namakkal with 67%.  SSLC from S.R.H.chool,Vasanthapauram,Namakkal with 88%. Page 6 of 2 Vivek_Resume EDUCATIONAL QUALIFICATION COMMISSIONING TIME FACEING PROBLEMS COMMISSIONING EQUIPMENTS COMMISSIONING TIME FACEING PROBLEMS:
  • 7.  Presented a paper on topic “Recent Trends in Automobile Engineering” in a National Level Technical Symposium held at  JJ College of Engineering, Trichy  Mahendra Engineering College, Tiruchengode.  Done project on “DC Power Lawn Mover” in M.K.C.E College.  Done project on “Automatic Control of Pneumatic Breaking System” in final year project.  I am bringing 7 years 1 month of experience in commissioning engineer,operation and maintenance.  Working as a Engineer (E3), responsible for the boiler and Turbine commissioning, operation and maintenance.  Have a good understanding of background process conditions and operations.  Have adaptability to work in routine shift as well.  Have flexibility to relocate & travel if required.  Well versed and equiped in all the operational process related activities.  Having a good experience in starup and safe shutdown of plant  Had great experience in power plant commissioning operational and maintenance utilities.  Good hard worker Place: CHENNAI Date: [S.VIVEK] Page 7 of 2 Vivek_Resume PAPER PRESENTATION PROJECT DETAILS HOW DO I MATCH