OEE System - Data and Analytics - Reports. Complete details of the Overall Equipment Effectiveness. OEE (Overall Equipment Effectiveness) is the gold standard for measuring manufacturing productivity. It identifies the percentage of manufacturing time that is truly productive. An OEE score of 100% means you are manufacturing only Good Parts, as fast as possible, with no Stop Time. In the language of OEE that means 100% Quality (only Good Parts), 100% Performance (as fast as possible), and 100% Availability (no Stop Time). Software designed and developed by Werardt Systemss Pvt. Ltd. For more information please contact Mr. Satish Nande, Director. Email business@werardt.com or CALL +91 9011092405

1. OEE System
Developed By: Werardt Systemss Pvt. Ltd.

2. Loss Type
Figures
Planned Hours
Scheduled Hours
Planned
Stoppages
Available Hours
Performance Hours
Performance
Losses
Effective Hours
Quality
Losses
Legal
Offs
Availability
Losses
Losses
or
Wastages
Top Level
Figures
Planned Stoppage
Figures
Loss Head
Figures
An Overview

3. KDR OEE Summary
K-Brg Report
An Overview
A-Rate P-Rate
Q-Rate OEE

4. Production Losses & OEE
So Stoppages & Wastages will be –
1. Planned Stoppages
2. Availability Losses
3. Performance Losses
4. Quality Losses
Planned Hours
Scheduled Hours
Planned
Stoppages
Available Hours
Performance Hours
Performance
Losses
Effective Hours
Quality
Losses
Legal
Offs
Availability
Losses
Losses
or
Wastages

5. SrNo Loss Heads Loss Groups Loss Types
1
Availability
Losses
D Time
AL:Maintenance:Electrical
2 AL:Maintenance:Mechanical
3 AL:Maintenance:Spindle Service
4
Missing
Resources
AL:Maintenance:System
5 AL:Material :Shared Operation
6 AL:Material :Supplier
7 AL:Operator Loss
8 Resetting AL:Resetting
9
Tooling
AL:Tooling Loss
10 AL:Wheel Change
11
Performance
Losses
Speed Loss PL:CT Loss
12 Process
Adjustment
PL:Machine Adjustment
13 PL:Startup Loss
14 Quality Loss Time lost in producing Rejected pieces
Loss Classification

6. SrNo Planned Stoppages
1 Zero Set plan
2 Planned Maintenance
3 Scheduled TPM
4 Project (Upgradation/Installation)
5 Major Maintenance
6 NPD (New Product Development)
Planned Stoppages

7. OEE is calculated from the day wise Production data, where –
Scheduled Hours = Planned Hours - Planned Stoppage Hours
Available Hours = Scheduled Hours - Availability Loss Hours
Performance Hours = (Produced_Qty X STD Cycle_Time) / 3600
OEE Computation
A-Rate = Available Hours
Scheduled Hours
P-Rate = Performance Hours
Available Hours
Q-Rate = Produced Qty. – Rejected Qty.
Produced Qty.
OEE = A-Rate x P-Rate x Q-Rate

8. The OEE System Login
There are 3 Roles of users who can log into the system –
1. Management Role – These users can view across all Divisions & Channels,
2. Division Role – These users can view across all Channels in their Division(s), and
3. Channel Role – These users can view related to their Channel(s)
ROLES

9. The Various Menu Options
Note: On every chart or table format report, you can download its Image or export it to Excel

10. The OEE Reports

11. The OEE Reports
Note: You can view these charts Quarter-wise, Month-wise in a Quarter or Date-wise in a month


12. … Contd.
You can Download the charts Image by pressing this button

13. Key Data Reports

14. Channel KDR Report

15. OEE Summary Report

16. K-Brg Report
Note:
Though this is only
Page 1, you can see the
totals on every page


17. K-Brg Report
• Here we are computing based on Actual Okayed Qty,
• We are considering Scheduled Hours for the computations,
• So the K-Brg figure is – IF I am producing ‘X’ Qty in the Scheduled hours –
then how much would I have produced in 24 Hours?

18. Loss Analysis Reports

19. Loss-Head Analysis

20. Loss-Head Analysis … Contd.

21. Loss-Group Analysis (Losses)

22. Loss-Group Analysis … Contd. … 1
Losses
Downtime wise

23. Loss-Group Analysis … Contd. … 2
Losses
Frequency wise

24. Loss-Group Analysis (Planned Stoppages)

25. Loss-Group Analysis … Contd. … 1
Planned Stoppages
Downtime wise

26. Loss-Group Analysis … Contd. … 2
Planned Stoppages
Frequency wise

27. Loss Type Analysis

28. Loss Type Analysis … Contd. … 1
Downtime wise

29. Loss Type Analysis … Contd. … 2
Frequency wise

30. Machine-wise Loss Analysis

31. Machine-wise Loss Analysis … Contd. … 1
Downtime wise

32. Machine-wise Loss Analysis … Contd. … 2
Frequency wise

33. Thank You
Werardt Systemss Pvt. Ltd.
Satish Nande
Email business@werardt.com
CALL +91 9011092405