Directs and coordinates activities of workers engaged in repair, maintenance, and installation of machines, tools, and equipment, and in maintenance of buildings, grounds, and utility systems of Strong Industries by performing the following duties personally or through subordinates.
1. CURRICULUM VITAE
Name: Satish Kumar Dhiman B=93 Sarasvati enclave Gurgaon
Job Title: Sr. Engineer Production Mobile: 09891872854
Departement: Maintenance E-Mail: satishdhmn@yahoo.com
Report to : General Manager Experience: 12 Years
JOB SUMMARY
Directs and coordinates activities of workers engaged in repair, maintenance, and installation of machines, tools,
and equipment, and in maintenance of buildings, grounds, and utility systems of Strong Industries by performing
the following duties personally or through subordinates.
PROFILE SUMMARY
Presently working as a Sr. Engineer Production & Maintenance and PPE (Production Process
Engineering) with M/S Jay Auto Components Ltd, (Energy Meter Division - A JPM Group Company) an
ISO 9001:2008 ISO 14001:2004 at Gurgaon Haryana, since October 2011.
COMPANY PROFILE
JPM Group is a major entity on the corporate scene having diversified business interests in automotive electrical
and body parts, alternative fuels, energy, sponge iron, etc. The group is growing at a rapid pace and is an
industry leader in most parts manufactured by the group.
Job Responsibilities: Utility Maintenance
Schedules repair, maintenance,and installation of machines, tools, and equipment to ensure continuous
production operations.
Directs maintenance activities on utility systems to provide continuous supply of heat, steam, electric
power,gas, or air required for operations.
Directs workers and contractors engaged in buildings and grounds maintenance activities, such as snow and
ice removal, mowing lawns, removing weeds, and raking and disposing of leaves and refuse.
Develops preventive maintenance program in conjunction with maintenance staff.
Reviews production, quality control, and maintenance reports and statistics to plan and modify maintenance
activities.
Inspects operating machines and equipment for conformance with operational standards.
Plans, develops, and implements new methods and procedures designed to improve operations, minimize
operating costs, and effect greater utilization of labor and materials.
Requisitions tools, equipment, and supplies required for operations.
Directs training and indoctrination of workers to improve work performance and acquaint workers with
company policies and procedures.
Confers with management, engineering, and quality control personnel to resolve maintenance problems and
recommend measures to improve operations and conditions of machines and equipment.
Confers with workers to resolve grievances.
Prepares department budget and monitors expenditure of funds in budget.
Job Responsibilities: Break Down & Preventive,Predative Maintenance
Replacing the spare parts of the machines as and when required
Responsible for performing routine maintenance
Responsible for maintaining an inventory for the requirement of the supplies and spare parts
Daily check of power consumption according to load.
Break down maintenance as per reporting for breakdown of machines or equipments.
Preventive & Break Down Maintenance Documents As per ISO 9001:2008 & and EMS14001 standards.
Maintaining Process Engineering for Production & Kaizen
Coordination with machine suppliers to resolve the concern problem found.
Instillation Process Engineering & Developments Related Machines & Equipments
To make modifications in m/c operation or cycle to improve the productivity and Quality of machine.
Job Responsibilities: Jig & Fixture Developments
Design & developments JIG/fixture. As per Production & R&D , Other Departments
Design and development of Portable Phantom Loads up to 100 Amps.(Energy meter)
Coordinating with Design & Development team for sample meter preparation.
Coordination with production, PPC, R&D, FQA & testing for development of jigs and fixtures.
Coordination with R&D sample meter with dies and tools mechanical work.
2. Job Responsibilities: Process Engineer
Organize, implement and maintain production process flow
Develop working instructions, workmanship standards and process documents, and ensure they are followed
Improve continually existing operation, for increased quality, productivity, efficiency and cost savings
Investigate operational problems affecting production and reporting and recommending solutions
Liaising with production planner/scheduler for ensuring the released products have adequate BOM and
routings manage manufacturing documentation required for product manufacturing i.e.
revise drawing, BOM, accurate work
instructions and workmanship standards and process procedures
Provide manufacturing data i.e. production control charts, reliability, process capability, to
improve the process and monitor and measure progress to target
Organize meetings with other team members to facilitate growth
Identify ways to reduce production costs through recommendations – i.e. new process equipment,
justification to improve performance
Work with design engineering on DFX (design for excellence) to include
(a) Design for cost (b)Design for test (c) Design for manufacturability (c) Design for assembly
Work with other relevant departments to determine estimated costs, run time, cost reduction and close the
feedback loop
Liaising with suppliers on manufacturing process
Train and supervise staff on new development processes and technology
Establish a training and quality culture
Develop innovative solutions.
Prepare samples for study.
Maintain testing equipment.
Develop and implement systems that optimize all phases of production process.
Advise on corrective actions.
Work with equipment designers and manufacturing officers to develop a cost-effective and working
production process
Key Performance indicator:
Improvement in reduction in breakdown.
Improvement in electricity cost consumption by effective planning.
Time attend breakdown & rectification.
Improvement in efficiency of machines.
Maintain 5s in Plant
Communication:
Interactions With Internal / External Reason
Plant Head Internal To resolve any critical issue
PPC Manager Production Internal For making new jigs and fixtures for new products
R&D Manager Internal For sample meter mechanical fitment & Temper Test
Testing Manager Internal For breakdown maintenance of test bench
Molding Manager Internal For breakdown maintenance Molding machine and
grinder, cooling tower
Production manager and supervisor Internal Maintenance of production machine
Machines supplier and manufacture External To resolve the machine problems
3. Production Summary & Job Responsibilities:
The Production Manager is responsible for day-to-day production within the print shop. Supervises, motivates,
and supports the staff daily, applying a team approach and maintaining open communication. The Production
Manager plans, schedules, strategizes, and oversees all production activities while continually building sales
and maintaining profitability. The Production Manager performs essential functions to ensure overall customer
satisfaction and quality service, and establishes and maintains effective communication with employees and
clients. The Production Manager is responsible for the effective and efficient planning and scheduling of
personnel and equipment to reduce bottlenecks and problems
Supervisory Responsibilities:
Planning and organising production schedules
Assessing project and resources requirements
Estimating, negotiating and agreeing budgets and timescales with clients and managers
Determining quality control standards
Overseeing production processes
Re-negotiating timescales or schedules as necessary
Selecting, ordering and purchasing materials
Organising the repair and routine maintenance of production equipment
Liaison with buyers, marketing and sales staff
Supervising the work of junior staff
ORGANISATIONAL EXPERIENCE:
Presently working as a Sr. Engineer Maintenance and PPE (Production Process Engineering) with M/S Jay Auto
Components Ltd, A JPM Group Company) since October 2011.
24 October 2008 to 30 Aug 2011. ICSA India Ltd., Hyderabad, as Sr. Engineer Electrical-Maintenance
Production Process Engineer with Manufacturer of Smart Energy Meters, Power & Distribution transformers
and Embedded Products (An ISO 9001:2008 Company), 2 years 11 month
16 Feb 2006 to 20 Oct 2008 B.K Birla Group ECE Industries Ltd. Hyderabad. as Engineer Maintenance &
PPE,with Manufacturer of Smart Energy Meters, Power & Distribution transformers (An ISO 9001:2008
Company), 2 years 8 month
2 Feb 2003 to 14 Feb 2006 as HMD Technologies, Gurgaon, Haryana - Maintenance & PPE In-Charge with
Manufacturer of Electronic Energy Meters Also manufactures Air Bubble sheet (An ISO 9001:2008
Company).3 years
EDUCATION:
Diploma in Electrical Engineering, 2002 Lucknow 70.16%
Intermediate 1999 from UP, Allahabad 55.80%
Secondary 1997 from UP,Allahabad 45.83%
PERSONAL DETAILS:
Date of Birth : 4 December 1981
Sex : Male
Marital Status : Married
Languages Known : Hindi & English
Nationality : Indian
Date:
Place: GURGAON ( SATISH KUMAR DHIMAN)