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“Mine the Data”New trends in energy management systemsand benefits for mining applicationsRam Kaushik, Offer Manager, Prof...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012The Mining Context: Two Key ...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Schneider Electric – New tre...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012But Where is the Bang for th...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Challenges of Energy Program...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Energy Management Systems ca...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Energy Efficiency1Independen...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Energy Efficiency1Cost Alloc...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Energy Efficiency1Benchmarki...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Energy Efficiency1Modeling a...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Power Availability & Reliabi...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Power Availability & Reliabi...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Power Quality Monitoring3●Po...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Power Quality Monitoring3Sof...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012●Leverage infrastructure cap...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Sustainability5Not just a fa...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Comprehensive Lifecycle Appr...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012● Formerly Excel based (data...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Conclusion●Definite opportun...
Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Thank You!Schneider Electric...
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“Mine the Data”: New trends in energy management systems and benefits for mining applications

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Presented at the 2013 Society of Mining, Metallurgy and Exploration Annual Meeting (SME 2013). Stakeholders from management to plant level are able to be empowered by actionable energy intelligence to reveal opportunities, isolate problems and drive cost and risk reduction strategies. Learn new strategies in enterprise energy management software that goes beyond the traditional boundaries of energy strategies across your entire mine enterprise while performing wide-area analysis of events and conditions.

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“Mine the Data”: New trends in energy management systems and benefits for mining applications

  1. 1. “Mine the Data”New trends in energy management systemsand benefits for mining applicationsRam Kaushik, Offer Manager, Professional ServicesSchneider ElectricSME Annual Meeting and Exhibition 2013
  2. 2. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012The Mining Context: Two Key FactsMassive EnergyFootprint1Identifiable SavingsOpportunities2Schneider Electric – New trends in energy management systems – SME 2013
  3. 3. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Schneider Electric – New trends in energy management systems – SME 2013Energy Saving Opportunities in U.S. MiningSource: Mining Energy Bandwidth Study (Draft 2007)30%
  4. 4. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012But Where is the Bang for the Buck?Source: Mining Energy Bandwidth Study (Draft 2007)Schneider Electric – New trends in energy management systems – SME 2013
  5. 5. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Challenges of Energy Programs in MiningI can’t addheadcount?So I have to be anenergy manager too?How do I calculateROI?Where’s the low hangingfruit?How do I justify theproject to management?Schneider Electric – New trends in energy management systems – SME 2013
  6. 6. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Energy Management Systems can Help!Energy Efficiency1Power Availability & Reliability2Power Quality Monitoring3Asset Management4Sustainability5Schneider Electric – New trends in energy management systems – SME 2013
  7. 7. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Energy Efficiency1Independent bill generationand verificationSchneider Electric – New trends in energy management systems – SME 2013
  8. 8. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Energy Efficiency1Cost Allocation todepartments,processes, costcentersSchneider Electric – New trends in energy management systems – SME 2013
  9. 9. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Energy Efficiency1Benchmarking againstother processes, plants,minesSchneider Electric – New trends in energy management systems – SME 2013
  10. 10. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Energy Efficiency1Modeling andForecasting to identifydiscrepancies andenergy behavior for newprocess scenariosSchneider Electric – New trends in energy management systems – SME 2013
  11. 11. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Power Availability & Reliability2Automated generatorand controls testingfor disaster planningSchneider Electric – New trends in energy management systems – SME 2013
  12. 12. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Power Availability & Reliability2Root cause Analysis –Sequence of EventsHigh resolutionsynchronizedtimestamp can identifypower systemproblemsSchneider Electric – New trends in energy management systems – SME 2013
  13. 13. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Power Quality Monitoring3●Power Quality – The hidden killer!● Voltage sags/swells, Transients● Poor power factor, Harmonics●Can cause:● Reduced transformer life● Reduced system capacity● Degraded motor performance● Tripped sensitive loads● Telecom interferenceCost ofmomentaryinterruptions andsags in mining isenormous!Schneider Electric – New trends in energy management systems – SME 2013
  14. 14. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Power Quality Monitoring3Software can helpclassify and analyzepower qualitydisturbancesSchneider Electric – New trends in energy management systems – SME 2013
  15. 15. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012●Leverage infrastructure capacity fully and avoid over-building● Analyzing historical and current load patterns can revealhidden capacity●Support proactive maintenance to prolong asset life● Real-time and historical data reveals relationships betweenequipment and the conditions affecting system stabilityAsset Management4Pattern andSignature AnalysisrevealsdiscrepanciesSchneider Electric – New trends in energy management systems – SME 2013
  16. 16. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Sustainability5Not just a fad, sustainabilitycan be a competitivedifferentiator rewarded byinvestorsMining industry particularlyvulnerable to supply chainsustainability pressures andmandatesSchneider Electric – New trends in energy management systems – SME 2013
  17. 17. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Comprehensive Lifecycle ApproachNeededIntegratedapproach tosupply, demandand sustainabilitySchneider Electric – New trends in energy management systems – SME 2013
  18. 18. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012● Formerly Excel based (dataerrors / time waste)●Centralized enterprise energymanagement and reportingsystem●Collect energy and miningoperations data●Advanced analysis, billing●Verification and cost allocationtools“At least 40% of the time required toconsolidate the information has beensaved. Unexpected new savingsopportunities have been identified.”Case: Gold MineSchneider Electric – New trends in energy management systems – SME 2013
  19. 19. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Conclusion●Definite opportunities for energy savings●Use a comprehensive lifecycle strategy tointegrate supply, demand and sustainability●Don’t forget power reliability, availabilityand quality!●Don’t depend on Excel – invest in powerand energy management systems and letadvanced analytics do the work for you!Schneider Electric – New trends in energy management systems – SME 2013
  20. 20. Schneider Electric - Industry Business – How to Manage Your Legacy Automation Equipment – 2012Thank You!Schneider Electric – TRDS IN CONTROL AND POWER TECHNOLOGIES AND ITS IMPACT FOR MINERAL RECOVERY RATES – SME 2013Schneider Electric – New trends in energy management systems – SME 2013

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