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Electro-Magnetic
Impact Welding
Presented By :
Soumyajit Bhuin
What Is Electro-Magnetic Impact Welding ?
Electromagnetic pulse welding is a new and
innovative joining process.
It use of electromagnetic forces for deformation
and joining of workpieces.
Solid State and Lap welding .
High amplitude current require.
Working Principle
Process
Sample Images
Research Works
It was found that the most
intensive induced current density
region is at the edge of the
welded zone.
It is also seen that the interface
temperature increased rapidly
around 5o /µs .
Advantages
 Joining of conventionally non-weldable materials.
 High production rate possible.
 Contact-free: no marks of forming tools and processing
of coated or sensitive materials is possible.
 MIW is green process. There is no heat, no radiation, no
gas, no smoke and sparks therefore the emissions are
negligible.
 MIW is very suitable for working environment condition
due to a low noise level.
Limitations
 Lap joints are required, since one sheet material must
impact the other part to create a weld.
 One of the sheet materials needs to be a good electrical
conductor, otherwise a conductive so-called ‘driver’
material should be used to increase the impact velocity.
 One workpiece has to withstand the impact of the other,
so it is possible that a mandrel or support is required to
prevent deformation.
THANKS FOR WATCHING

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ElectroMagnetic Impact Welding

  • 2. What Is Electro-Magnetic Impact Welding ? Electromagnetic pulse welding is a new and innovative joining process. It use of electromagnetic forces for deformation and joining of workpieces. Solid State and Lap welding . High amplitude current require.
  • 6. Research Works It was found that the most intensive induced current density region is at the edge of the welded zone. It is also seen that the interface temperature increased rapidly around 5o /µs .
  • 7. Advantages  Joining of conventionally non-weldable materials.  High production rate possible.  Contact-free: no marks of forming tools and processing of coated or sensitive materials is possible.  MIW is green process. There is no heat, no radiation, no gas, no smoke and sparks therefore the emissions are negligible.  MIW is very suitable for working environment condition due to a low noise level.
  • 8. Limitations  Lap joints are required, since one sheet material must impact the other part to create a weld.  One of the sheet materials needs to be a good electrical conductor, otherwise a conductive so-called ‘driver’ material should be used to increase the impact velocity.  One workpiece has to withstand the impact of the other, so it is possible that a mandrel or support is required to prevent deformation.