1. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
TYPES OF SE MIXERS
TOP ENTRY MIXERS
OFF CENTRE TOP ENTRY MIXERS
OFF CENTRE INCLINED TOP ENTRY MIXERS
BOTTOM ENTRY MIXERS - “BOTOMIX”
SIDE INCLINED ENTRY MIXERS - “INCLIMIX”
FIXED SIDE ENTRY MIXERS - “SEMIX”
SWIVEL ANGLE SIDE ENTRY MIXERS - “SWILON”
2. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’ferSTANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
SEMIX & SWILON
SIDE ENTRY MIXERS
SEMIX
FIXED SIDE ENTRY MIXER
SWILON
SWIVEL ANGLE SIDE ENTRY MIXER
3. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
MIXER JOB
PREVENT SLUDGE BUILD UP (CRUDE OIL TANKS B.S. & W. CONTROL)
HEAT TRANSFER
MAINTAIN HOMOGENEITY
BLENDING
SOLID SUSPENSION
4. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
MIXER APPLICATIONS
BLEND OIL TANKS
FURNACE OIL TANKS
LIGHT SLOP AND CONTACT TANKS
HEAVY SLOP AND CONTACT TANKS
ED FEED TANKS
SKO / SWEET SKO TANKS
ATF TANKS
LSHS TANKS
NAPTHA TANKS
VACUUM RESIDUE TANK
GASOLINE TANKS
HSD TANKS
IFO TANKS
DHDT TANKS
JET FUEL TANKS
FUEL OIL STORAGE TANKS
CRUDE OIL TANKS
KEROSENE TANKS
5. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
MIXER MODELS
FIXED SIDE ENTRY MODELS - SEMIX
SE.SB/HP.RPM
SE.SD/HP.RPM
SE.SS/HP.RPM
SE.DS/HP.RPM
SWIVEL ANGLE SIDE ENTRY MODELS - SWILON
SWI.SS/HP.RPM
SWI.DS/HP.RPM
EXAMPLE FOR MODEL DESIGNATION:
SE.SS/30.300 - SIDE ENTRY WITH SINGLE SEAL 30 HP 300 RPM
SWI.DS/50/400 - SWIVEL ANGLE SIDE ENTRY WITH DOUBLE SEAL 50 HP 400 RPM
6. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE - DRIVE
FOR BOTH FIXED SIDE ENTRY & SWIVEL ANGLE SIDE ENTRY MIXERS:
SEMIX & SWILON WITH GEAR BOX DRIVE ARRANGEMENT
(i) HEAVY DUTY WORM GEARBOX DESIGN
(ii) HELICAL GEARBOX DESIGN
7. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE - DRIVE
FOR BOTH FIXED SIDE ENTRY & SWIVEL ANGLE SIDE ENTRY MIXERS:
SEMIX & SWILON BELT DRIVE ARRANGEMENT
(i) STD V-BELT
(ii) TOOTHED BELT DRIVE
8. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE - SEALING
STUFFING BOX (SB) – (OLD DESIGN)
DEEP STUFFING BOX (SD) – (OLD DESIGN)
SINGLE MECHANICAL SEALS (SS) – (IF INSISTED BY CLIENT)
DOUBLE MECHANICAL SEALS (DS) WITH THERMOSYPHON SEAL
LUBRICATION (HIGHLY RECOMMENDED FOR REFINERIES)
9. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE – SHUT OFF
SHUT OFF DEVICE UNDER FULL TANK CONDITIONS
ONLINE SEAL MAINTAINENCE FOR SEAL LEAK WITHOUT EMPTYING TANK
MIXER END CLOSURE AND SEAL LEAK DETECTION & CONTROL SYSTEM
MANUAL TANK SHUT OFF
AUTOMATIC REMOTE OPERATED TANK SHUT OFF
10. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
ADVANTAGES OF DOUBLE SEAL
DOUBLE SEAL SAFETY PARAMOUNT FOR REFINERY ZONE
DOUBLE SEAL IS A INSURANCE TO MINIMIZE SPILLAGE
BACK UP TO THE MAIN SEAL, IF FAILURE IN INBORD SEAL, BACK UP IS
WITH THE OUTBOARD SEAL, IMMEDIATE LEAKAGE IS PREVENTED IN
DOUBLE SEALS
LONG LIFE FOR DOUBLE SEALS – RUNS COOLER, CLEAN LUBRICANT,
REDUCED ABRASION AND EROSION
QUICK TURN AROUND TIME FOR DOUBLE SEALS
11. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE - IMPELLER
MARINE PROPELLER
SUPER PITCH PROPELLER
SUPER SUPER PITCH PROPELLER
DYNAMIC IMPELLER BALANCING
12. STANDARD ENGINEERS Reaction Engineering • Mixing Solutions Mass X’fer • Heat X’fer
DESIGN FEATURE - OTHER
INSERTION THROUGH MANHOLE
TURN BUCKLES, TIE RODS, SPRINGS AND CASTERS
INTEGRAL MOTOR MOUNTING