1. 1
Cell Phone Oriented Robotic Vehicle
Project report submitted
In partial fulfillment for the degree of
Bachelor of Technology in Electronics and Instrumentation Engineering
Submitted by
REEMA RANI-1241016127
SUDESHNA BALIARSINGH-1241016061
RUBY KUMARI-1241016060
JAYANTI SAHOO-1241016128
KISHAN BHARDWAJ-1241015143
AMIT RANJAN BADAIK-1351015003
(8TH SEMESETER EIE B)
DEPARTMENT OF ELECTRONICS & INSRTUMENTATION ENGINEERING
Institute of Technical Education and Research
SIKSHA ‘O’ ANUSANDHAN UNIVERSITY
Bhubaneswar, Odisha, India
(May, 2016)
2. 2
CERTIFICATE
This is to certify that the project report titled “Cell Phone Oriented Robotic Vehicle”
being submitted by Reema Rani, Sudeshna Baliarsingh, Ruby Kumari, Jayanti Sahoo, Kishan
Bhardwaj ,Amit Ranjan Badaik to the Institute of Technical Education and Research, Siksha ‘O’
Anusandhan University, Bhubaneswar for the partial fulfillment for the degree of Bachelor of
Technology in Electronics and Instrumentaion Engineering is a record of original bonafide work
carried out by them under our supervision and guidance. The project work, in our opinion, has
reached the requisite standard fulfilling the requirements for the degree of Bachelor of
Technology.
The results contained in this thesis have not been submitted in part or full to any other
University or Institute for the award of any degree or diploma.
Date:
Name: Mrs Farida Ashraf Ali
Designation: Assistant Professor
Department:EIE
Name: Mrs Arya Tripathy
Designation: Assistant Professor
Department:EIE
Name: Mr Satyaprakash Narayan Das
Designation: Assistant Professor
Department:EIE
Seal Seal
3. 3
ACKNOWLEDGEMENT
Completing the project report was a mammoth task for which a lot of help was required from
many sources. Fortunately we have had the fine support of our family and friends with insights
and expertise of fellow members of the teaching staff at the Institute of Technical Education and
Research (ITER) specially our guide Prof. Subhaluxmi Sahoo, Prof. Farida Ashraf Ali, Prof.
Arya Tripathy and Prof. Satyaprakash Narayan Das which helped us greatly to complete the
Project within time.
Our special thanks would always go to our parents who were source of abiding inspiration and
divine blessings for us.
Finally we are thankful to all of them who helped us morally and practically to do this project in
limited time which helped us in doing a lot of Research and we came to know about many
things.
4. 4
DECLARATION
We certify that
a. The work contained in this report is original and has been done by us under the
guidance of our supervisor(s).
b. The work has not been submitted to any other Institute for any degree or diploma.
c. We have followed the guidelines provided by the Department in preparing the
report.
d. Whenever we have used materials (data, theoretical analysis, figures, and text) from
other sources, we have given due credit to them by citing them in the text of the
report and giving their details in the reference.
Name of the Student Registration Number Signature
Reema Rani 1241015124
Sudeshna Baliarsingh 1241015137
Ruby Kumari 1241015138
Jayanti Sahoo 1241015139
KishanBhardwaj 1241015143
Amit Ranjan Badaik 1351015002
5. 5
REPORT APPROVAL
The thesis entitled
CELLPHONE ORIENTED ROBOTIC VEHICLE
by
Reema Rani (1241015124)
Sudeshna Baliarsingh (1241015137)
Ruby Kumari (1241015138)
Jayanti Sahoo(1241015139)
Kishan Bhardwaj (1241015143)
Amit Ranjan Badaik (1241015002)
is approved for the degree of
Bachelor of Technology
in
Electronics and Instrumentation Engineering
Coordinator IDP Member
EDP Member Head of the Dept.
Date:
9. 9
ABSTRACT
In the present era the usage of mobile phone is very wide, cell phone is not merely a device to
communicate with other persons but it is also very much useful to communicate and command
the machines also. This project is one of them
The project mainly cites that even through a cell phone we can control and operate the robot by
through short messaging service i.e. (SMS) technique, which is the special feature of the project.
And above all it is fully operated with the help of battery.
The appearance and capabilities of the robot vary vastly. The robot shares the feature of
mechanical and movable structure under some form of structures. The robot has mainly three
phases: perceptions, processing and action. Perception includes receiving commands from the
cell phone, processing includes work done by microcontroller, and finally momentary actions
done by motors.
This project is designed with robot assembly, where SMS is sent to the GSM module attached to
the robot and after receiving it the micro controller processes it with the help of level converter,
data cable, relay circuit, relay. In micro controller we have programmed to get the input signal
from the GSM module through the data cable and the micro controller will activate the relay
through the relay driver circuit contains transistors, which acts as the switch. So it can control
the relay. The relays outputs are connected to dc motors and the dc motors will drive the robot
according to the command received. Level converter is nothing but RS232 the output of the cell
phone signals given to level converter in which the signal are converted into 0 and 5v pulse then
these signals given to micro controller.
For an example, if we want to drive the robot to forward direction we have to send SMS to
the GSM module which is connected to robot. After receiving the SMS the module sends the
corresponding signal to micro controller through the data cable and level converter, now the
micro controller activate the corresponding relay, so DC motor will be operated robot moving in
the forward direction. Similarly we can drive the robot to reverse direction left side and right
side as well.
Keywords: GSM, AT89S52 microcontroller, Cell phone, Relays, Motor Driver Circuit
10. 10
TABLE OF CONTENTS
2. Certificate
3. Acknowledgement
4. Declaration
5. Report Approval
6. Plagiarismcheck certificate
7. Abstract
Chapter Page no.
1 Introduction
1.1The broad statement of design problem
1.2Student outcomes and Bloom’s
taxonomy of learning levels
1.3Design checkpoints
1.4Design team formation and team
charter
16
16
17
19
20
2 Customer needs recognition
2.1 Task distribution and monitoring
2.2 Questionnaire method
2.3 Interview method
2.4 Organizing and prioritizing of
customer needs
23
23
25
27
29
3 Functiondecomposition
3.1 Task distribution and monitoring
3.2 Function tree by FAST method
3.3 Function tree by subtract and operate
procedure
3.4 Function Structure by energy diagram
30
30
32
33
34
4 Product teardown and engineering
specifications
4.1 Task distribution and monitoring
4.2 Product teardown
4.3 Engineering Specification
35
35
38
39
11. 11
5 Product architecture
5.1 Task distribution and monitoring
5.2 Modular design by basic clustering
40
40
41
6 Concept generation
6.1 Task distribution and monitoring
6.2 Brainstorming
6.3 C-sketch method
6.4 Morphological Analysis
43
43
43
44
45
7 Concept selection
7.1 distribution and Task monitoring
7.2 Technical feasibility by applying the
knowledge of mathematics, science and
engineering
46
46
47
8 Product embodiment
8.1 Task distribution and monitoring
8.2 Refining geometry and layout
48
48
50
9 Product metric model
9.1 Task distribution and monitoring
9.2 Model selection by performance
specifications
9.3 Constructing product models
54
54
55
56
10 Designfor manufacture, assemblyand
environment
10.1 Task distribution and monitoring
10.2 Applying Design guidelines
10.3 Manufacturing cost analysis
10.4 Design for environment
58
58
59
62
63
11 Analytical and numerical model solutions
11.1 Task distribution and monitoring
11.2 Spreadsheet search
67
67
68
12 Physical prototype
12.1 Task distribution and monitoring
12.2 Mock-up materials and processes
72
72
72
12. 12
13 Prototype testing and improvement
13.1 Task distribution and monitoring
13.3 Improvement
13.4 Product cost and bill of materials
74
74
76
76
14 Final product
14.1 Task distribution and monitoring
14.2 Final product fabrication
78
78
79
15 Conclusion
15.1 Conclusions
15.2Group learning
15.3 Individual learning
81
81
81
81
References 82
Appendix-A User Manual 83
Appendix-B Data sheets
Appendix-C Keil µ vision Programme
83
84
14. 14
LIST OF TABLES
Table No. Table Caption Page No.
Table 1.2 Learning levels 17
Table 1.3 Course outcomes 18
Table 1.4 Design checkpoints and student outcomes 19
Table 1.5 Time line for design checkpoints 20
Table 1.6 Team allocation and problem selection 20
Table 1.7 Team Charter 21
Table 2.1 Work done by each member 23
Table 2.2 Questionnaire for the product 25
Table 2.3 Interview Form for Product 27
Table 2.4 Prioritized customer needs 29
Table 3.1 Work done by each member 30
Table 4.1 Work done by each member 35
Table 4.2 Product teardown 38
Table 4.3 Engineering specification 39
Table 5.1 Work done by each member 39
Table 6.1 Work done by each member 42
Table 6.4 Morphological Analysis 45
Table 7.1 Work done by each member 46
Table 8.1 Work done by each member 48
Table 9.1 Task distribution and monitoring 54
Table 9.2 Model Selection by performance Specifications 55
Table 10.1 Work done by each member 58
Table 10.2 DFA guidelines 59
Table 10.3 Manufacturing Cost Analysis 62
Table 10.6 Design for Manufacturing and Assembly(DFMA) 66
Table 11.1 Work done by each member 67
Table 12.1 Work done by each member 72
Table 13.1 Work done by each member 74
Table 13.4 Product cost and bill 75
Table 14.1 Work done by each member 78
15. 15
LIST OF FIGURES
Sl. No. Figure Pg. no.
3.2 FAST method 32
3.3 SOP method 33
3.4 Function structure by energy diagram 34
5.2 Cluster function structure 41
6.2 Brainstorming 43
6.3 C-sketch/6-3-5 method 44
8.2 Refining Geometry and Layout 50
10.4 Design for environment 63
10.5 Product impact Assessment flow 65
12.2 Mock-up materials and processes 72
14.2 Final product fabrication 79
16. 16
Chapter 1
Introduction
1.1 The broad statement of design problem
Cell Phone Oriented Robotic Vehicle “Connecting people with gadgets-The functionality
in physical absence.”
We all are almost using mobile phones which are basically used to communicate with
humans but here we are using it to interact with a robot. Here we have designed a robot in
such a way that it will be able to sense the SMS- Short Messaging Service sent from any
mobile and act accordingly. The robot must be designed such that it can be administered
wirelessly by any Android device via SMS. The GSM module present in the robot should be
able to attain the commands from the Android device and process them appropriately in order
to operate the robot by varying the speed and direction of the motors.
The project mainly cites that even through a cell phone we can operate any machine by only
giving SMS. The appearance and capabilities of the robot vary vastly. The robot shares the
feature of mechanical and movable structure under some form of controls. The robot has
mainly 3 phases
Perception- involves receiving of commands from cell phone.
Processing-done by microcontroller
Action-Task is done by motors i.e. movement.
Normally the wireless controlled robots have a drawback of limited frequency range and
hence they only can work for a limited period of time. Even in a RCV (Remote Controlled
Vehicle).It is completely and always controlled by human i.e. wherever it has to move the
user has also to move with it. So the RCV does not take any positive actions autonomously.
17. 17
Table 1.1: Student outcomes
Outcome Description
A
An ability to apply knowledge of mathematics, science, and
engineering
B An ability to design and conduct experiments, as well as to analyze
and interpret data
C An ability to design a system, component, or process to meet desired
needs within realistic constraints such as economic, environmental,
social, political, ethical, health and safety, manufacturability, and
Sustainability
D An ability to function on multidisciplinary teams
E An ability to identify, formulate, and solve engineering problems
F An understanding of professional and ethical responsibility
G An ability to communicate effectively
H The broad education necessary to understand the impact of engineering
solutions in a global, economic, environmental, and societal context
I A recognition of the need for, and an ability to engage in life-long
Learning
J A knowledge of contemporary issues
K An ability to use the techniques, skills, and modern engineering tools
necessary for engineering practice
18. 18
1.2. Student outcomes and Bloom’s taxonomy of learning levels
After the completion of this project, the we will be able to operate a robot through a cell
phone by SMS technique, thus leading to the accomplishment of a cell phone oriented
robotic vehicle.
Table 1.2: Bloom’s taxonomy
Level Name Description
L-1 Knowledge Retrieving, recognizing, and recalling relevant knowledge
from long-term memory
L-2 Comprehension Constructing meaning from oral, written, and graphic
messages through interpreting, exemplifying, classifying,
summarizing, inferring, comparing, and explaining
L-3 Application Carrying out or using a procedure through executing, or
Implementing
L-4 Analysis Breaking material into constituent parts, determining how
the parts relate to one another and to an overall structure
or purpose through differentiating, organizing, and
Attributing
L-5 Evaluation Making judgments based on criteria and standards through
checking and critiquing
L-6 Creation Putting elements together to form a coherent or functional
whole; reorganizing elements into a new pattern or
structure through generating, planning, or producing
1.3Course outcomes
Table 1.3 course outcome
C01 Applies material from their discipline to the design of community-based projects
C02 Demonstrates an understanding of design as a start-to-finish process
C03 An ability to identify and acquire new knowledge as a part of the problem-solving/design
process
C04 Demonstrates an awareness of the customer in engineering design
C05 Demonstrates an ability to function on multidisciplinary teams and an appreciation for
the contributions from individuals from other disciplines
C06 Demonstrates an ability to communicate effectively with audiences with widely-varying
19. 19
backgrounds
C07 Demonstrates an awareness of professional ethics and responsibility
C08 Demonstrates an appreciation of the role that their discipline can play in social contexts
Table 1.4: Design checkpoints and student outcomes
Checkpoints A B C D E F G H I J K
1 Customer
needs
recognition
√ √
2 Function
decomposition
√ √
3 Engineering
specification
√ √
4 Product
architecture
√ √
5 Concept
generation
√ √
6 Concept
selection
√ √ √ √ √ √
7 Product
embodiment
√ √
8 Product
metric model
√ √ √ √
9 DFM, DFA,
DFE
√ √ √ √ √ √
10 Analytical and
numerical
solution
√ √ √ √ √
11 Physical
prototype
√ √
12 Testing and
improvement
√ √ √
13 Final product
and Final
Report
√ √
20. 20
Table 1.5: Time line for design checkpoints
Checkpoints Set time line
1 Customer needs recognition 15/02/2016-21/02/2016
2 Function decomposition 15/02/2016-21/02/2016
3 Engineering specification 15/02/2016-21/02/2016
4 Product architecture 15/02/2016-21/02/2016
5 Concept generation 20/02/2016-27/02/2016
6 Concept selection 07/03/2016-13/03/2016
7 Product embodiment 16/01/2016-20/03/2016
8 Product metric model 16/01/2016-20/03/2016
9 DFM, DFA, DFE 20/03/2016-25/03/2016
10 Analytical and numerical solution 20/03/2016-25/03/2016
11 Physical prototype 21/03/2016-26/03/2016
12 Testing and improvement 27/03/2016-02/04/2016
13 Final product and Final Report 02/04/2016-05/04/2016
1.2 Designteam formation and team charter
Table 1.6: Team allocation and problem selection
Name Registration
number
Design Problem
statement
1 Reema Rani 1241015024 Cell Phone Oriented
Robotic Vehicle
“Connecting people
with gadgets-
The functionality in
physical absence.”
2 Sudeshna Baliarsingh 1241015137
3 Ruby Kumari 1241015138
4 Jayanti Sahoo 1241015139
5 Kishan Bhardwaj 1241015143
6 Amit Ranjan Badaik 1351015002
Farida Ashraf Ali
Arya Tripathy
Satyaprakash Narayan Das
Signature of IDP with
date
21. 21
Table 1.7: Team Charter
Team ID: 11 Section: EIE-B Semester: 8TH
We are involved:
Member 1: Reema Rani-1241015024
Member 2:Sudeshna Baliarsingh-1241015137
Member 3:Ruby Kumari-1241015138
Member 4:Jayanti Sahoo-1241015139
Member 5:Kishan Bhardwaj-1241015143
Member 6:Amit Ranjan Badaik-1351015002
The objective of this project is to control and operate the robot with the help of
Cell phone through short messaging service (SMS) technique.
By using this technique we develop a user friendly device, as the robot can be
operated by anyone from anywhere.
The project is useful for commercial purpose or defense system such as it can be
developed into pick and place and fire fighting robot with water pump, also used for
spying, can be used in borders for disposing hidden land mines.
To provide the advantages of robust control, working range as large as the coverage area
of the service provider with no interference with other controllers .
Our project guide: Subhaluxmi Sahoo
Name of guide: Farida Ashraf Ali
Arya Tripathy
Satyaprakash Narayan Das
22. 22
Designation: Assistant Professor Subhaluxmi Sahoo
Assistant Professor Farida Ashraf Ali
Assistant Professor Arya Tripathy
Assistant Professor Satyaprakash Narayan Das
Assistant Professors of Electronics And Instrumentation Department
Our goals: This project is to control the robotic vehicle in a desired position, remotely
through user cell phone by using Short Messaging Service. This technology
has an advantage over long communication range as compared to RF (Radio
Frequency) Technology. As in case of RF Technology we have to confine the
Robotic Vehicle between a particular Frequency ranges. This model is GSM
based technology..i.e to develop a system which is embedded smoothly
between mechanical and electronics means of technology.
Declaration:
We, the members of the Design Team 11, Section B, Departmentof Electronics And
Instrumentation , ITER, Siksha ‘O’ Anusandhan University, hereby declare that we have created
our own Team Charter, understood it, and agree to abide by it.
Signature:
Member 1: Member 2:
Member 3: Member 4:
Member 5: Member 6:
23. 23
Chapter 2
Customer needs recognition
2.1 Task distribution and monitoring
Table 2.1: Work done by each member
Work done by each member of Team ID --11 of Section EIE-B
Team leader: Reema Rani
Team member Task(s) to be
performed
Task assigned date Task completed on
1: Reema Rani Collection of
journals related to
the project,
Customer Needs,
Customer Interview,
Questionaries,
Surveying
Competitors Product
15.02.2016 21.02.2016
2: Sudeshna Baliarsingh Collection of
journals related to
the project, Theory
related to the project
Customer Interview,
Customer Interview,
Questionaries,
Problem Defination
15.02.2016 21.02.2016
3:Ruby kumara Collection of
journals related to
the project, , Theory
related to the project
Customer Interview,
Customer Needs,
Questionaries
Clarifying the
queries of Customer
15.02.2016 21.02.2016
4:Jayanti Sahoo Collection of
journals related to
the project,
Questionaries,
Problem Defination,
Clarifying the
15.02.2016 21.02.2016
24. 24
queries of Customer,
Surveying
Competitors Product
5: Kishan Bhardwaj Collection of
journals related to
5the project, Theory
related to the project
Customer Interview ,
Customer
Needs,Questionaries,
Surveying
Competitors Product
15.02.2016 21.02.2016
6:Amit Ranjan Badaik Collection of
journals related to
the project,
Customer Interview,
Questionaries,
Problem Defination,
Clarifying the
queries of Customer
15.02.2016 21.02.2016
Task completed with alternative arrangement:
Task name Originally assigned to Reason for non-
completion
Member, who
completed it
1: Clarifying the
queries of Customer
Ruby Kumari Health Problem Kishan Bhardwaj
2: Surveying
Competitors Product
Kishan Bhardwaj Special Exam Sudeshna Baliarsingh
Signature of Team Members:
Member 1:Reema Rani Member 2: Sudeshna Baliarsingh
Member 3: Ruby Kumari Member 4:Jayanti Sahoo
Member 5: Kishan Bhardwaj Member 6:Amit Ranjan Badaik
25. 25
2.2 Questionnaire method
We have prepared questions related to our product criteria, mechanism and the related
features We sat together, discussed all these questions, chose, modified, and prepared the
final questionnaire. This questionnaire was circulated among 30 customers physically and
some responses were collected via email and Google docs. All the responses were collected
and the requirements were summed up to form the final product.
Table 2.2: Questionnaire for the product
Q. 1 Is the product water resistant?
A) Yes
B) No
*The product is not totally wtrer resistant since it is made up of
PCBs, 12 volt battery and other electronic components which are
not water resistant.
Excess Humidity and lethal liquids may damage the parts or electronic circuits in the
device
Q. 2 If the product is not found usable ,will the product be taken back by the company?
A)Yes
B)No
*The product totally depends upon the usability of the customer .i.e how they operate
it, and if further some issues like some parts of the product do not work properly
which lead to malfunction of the robot then appropriate service will be provided
Q. 3 Does the company provide breakage warranty?
A)Yes
B)No
* The company is not solely responsible for any undesirable breakage condition
Q. 4 What is the warranty period for this product?
The warranty of the product is upto 2years from the date of purchasing
Q. 5 Is the product sensible to thermal activities around it?
26. 26
A)Yes
B)No
* The product can’t sense the thermal activities around it.
Q. 6 Can it distinguish and recognize different things?
A)Yes
B)No
C)May be
*The device till now can’t recognize thing, but if it is used as a fire fighting
robot then it will sense the different activities along with thermionic effects.
Q. 7 Can the robot be operated in both manual and automatic mode?
A)Yes
B)No
C)Both
* Yes the robot can be operated both the ways ,but if it is operated manually
then it wiil require long connecting wires which are not so handy and more over it
will act like a remote controlled robot only for playing purpose and for automatic
and omni movement a microcontroller with GSM technique is used.
Q. 8 Can it be used for pick and place of different objects?
A) Yes
B) No
Yes the product can be used for pick and place objects.
Q. 9 How the Product communicate with the user?
A)through GSM Mode of communication
B)Through CDMA mode of communication
C)Both ways
D)Self Operated
27. 27
* The product is to control and operate the robot with help to cell phone
through short messaging service (SMS) technique. cell phone is connected to micro
controller through data cable and level converter. Data cable is the cable, which is
communicating between cellular phone and microcontroller. By using data cable we
can send and receive commands to cell phone and from cell phone
Q. 10 Can it be used for defense system?
A)Yes
B)No
C)May be
* can be used in the borders for disposing hidden land mines.
* The robot issmall insize socan be usedforspying
2.3 Interview method
One interview per team member was conducted per team member for the customers
who used parking lots to park their vehicles. The likes, dislikes and suggestions
were collected from the customers and the product was designed according to the
requirements. The column 2 of the interview form was filled up.
Table 2.3: Interview Form for Product
Customer Name: Er.Pradipta Kumar Parida
Address: Plot No.4413/2345
SBI colony
Soubhagya Nagar Phase-2
Near City Womens Colllege
Bhubaneswar-751007
Interviewer:
Reema Rani
Sudeshna Baliarsingh
Date: 12/02/16
Questions Customer response to
question
Interpreted need
statement by
interviewer
Importance rating
assigned by customer
What are the uses of
the current product or
similar product?
1.High efficiency
2.Low maintenance
3.Pick and Place
Questions that
expose the LIKES of
28. 28
the product
1 No need of time to
time charging
Weekly charging
needed
Good
2 Maintenance is low Not so much
maintainance needed
Must
3 Fully Automatic Works Automaticaly Must
4 No harm to the
nature
Ecofriendly Good
5 Less power
consumption to start
Fully operated by
battery
Good
6 Need Charging Battery needs energy
to start
Should
Questions that
expose the
DISLIKES of the
product
1 Heavy Should be light
weighted
Should not
2 Portability Should be easy to
carry
Shoul not
3 Need of good
network zone
Network problem may
delay the command
Should be
Suggestions for
improving the current
product
1.Better product with
relevant programming
in the chip
2.Should be
automatically
deactivated during
the night
29. 29
2.4 Organising and prioritising of customer needs
Table 2.4 Prioritised customer needs
Reliability Suitable for all condition and environments
Reliable
Human effort Less manual efforts
Measurements of extra vital parameters
Size Compact
Less area
Design Light
Less complex
Adjustable
Cost Cost efficient
Affordable
Value for money
Maintenance Less maintenance
30. 30
Chapter 3
Function decomposition
3.1 Task distribution and monitoring
Table 3.1: Work done by each member
Work done by each member of Team ID 11 of Section EIE B
Team leader: Reema Rani
Team member Task(s) to be
performed
Task assigned date Task completed on
1: Reema Rani Identifying primary
Product function
,Identifying sub
functions
by fast method,
Creating function
tree by fast method
, Sharing ideas
related to functional
decomposition
15/02/2016 21/02/2016
2: Sudeshna Baliarsingh Identifying primary
Product function
,Identifying sub
functions
by fast method,
Creating function
tree by fast
method, Gathering
theory related to
functional
decomposition,
Sharing ideas
related to functional
decomposition
15/02/2016 21/02/2016
3: Ruby Kumari Identifying
primary
product function,
Gathering theory
related to functional
15/02/2016 21/02/2016
31. 31
decomposition,
Sharing ideas
related to functional
decomposition,
4: Jayanti Sahoo Identifying primary
Product function
,Identifying sub
functions
by fast method,
Sharing ideas
related to functional
decomposition
15/02/2016 21/02/2016
5: Kishan Bhardwaj Identifying primary
Product function
,Identifying sub
functions
by fast method,
Sharing ideas
related to functional
decomposition
15/02/2016 21/02/2016
6:Amit Ranjan Badaik Identifying sub
functions
by fast method,
Gathering theory
related to functional
decomposition,
Sharing ideas
related to functional
decomposition,
Print out of all
tables
15/02/2016 21/02/2016
Signature of Team Members:
Member 1: Reema Rani
1241015024
Member 2: Sudeshna Baliarsingh
1241015137
Member 3: : Ruby Kumari
1241015138
Member 4: Jayanti Sahoo
1241015139
Member 5: Kishan Bhardwaj
1241015143
Member 6: Amit Ranjan Badaik
1351015002
33. 33
3.3 Function tree by subtract and operate procedure
Through
RS232
Data cable
Cell Phone orientedRobotic
Vehicle
Input
Battery
Power
Microcontroller Relaydriver
Circuit
DC Motor
Power
transmission
to GSM
Module
Power
Transmissionof
Microcontroller
Relay
Circuit
GSM modem
Motor
AT
command
issentfrom
GSM
modem
Flash
Memory
Operate
as a
switch
Controles
temperat
ure
Voltage
regulator
Drives
the
motor
34. 34
3.4 Function structure by energy diagram
Data Cable 0 & 5 Volt Active Relay
(Drives the motor accordingly)
Cellphone Level
Converter
RS232
Microcontroller
Drive CircuitDC Motor
LCD
35. 35
Chapter 4
Product teardown and engineering specifications
4.1 Task distribution and monitoring
Table 4.1: Work done by each member
Work done by each member of Team ID 11 of Section EIE-B
Team leader: Reema Rani
Team member Task(s) to be
performed
Task assigned date Task completed on
1: Reema Rani Customer Needs,
Theory related to
product teardown
and analysis,
Design of metrics
for the “IMPORT
HUMAN FORCE”
sub function,
Analysis and theory
related to product
hierarchy with
electricity as
primary input flow,
Design of product
hierarchy with
electricity as
primary input flow
block diagram
Theory and design
of data template for
disassembly and
experimentation
table
15/02/2016 21/02/2016
2: Sudeshna Baliarsingh Customer Needs,
Design of product
teardown table,
Analysis and theory
related to product
hierarchy with
electricity as
primary input flow,
Design of product
hierarchy with
15/02/2016 21/02/2016
36. 36
electricity as
primary input flow
block diagram,
Theory and design
of data template for
disassembly and
experimentation
table
3: Ruby Kumari Customer Needs,
Design of List of
possible
measurements for
the set-up table,
Theory and
designof Worksheet
for choosing
measurement tools
table
15/02/2016 21/02/2016
4: Jayanti Sahoo Customer Needs
Analysis and theory
related to possible
measurements for
the set-up, Design
of metrics for the
“IMPORT
HUMAN FORCE”
sub function,
Theory and design
of Customer needs
for the “IMFORCE
“sub function table
15/02/2016 21/02/2016
5: Kishan Bhardwaj Customer Needs,
Design of List of
possible
measurements for
the set-up table,
Theory and design
of Customer needs
for the “IMFORCE
“sub function table
15/02/2016 21/02/2016
37. 37
6: Amit Ranjan Badaik Customer Needs,
Analysis and theory
related to metrics
for the “IMPORT
HUMAN FORCE”
sub function,
Design of product
hierarchy with
electricity as
primary input flow
block diagram,
Theory and
designof Worksheet
for choosing
measurement tools
table, Printout of
material
15/02/2016 21/02/2016
Task completed with alternative arrangement:
Task name Originally assigned
to
Reason for non-
completion
Member, who
completed it
1: Customer Needs Ruby Kumari Health problem Amit Ranjan Badaik
2: Theory and design of
Customer needs for the
“IMFORCE “sub
function table.
Kishan Bhardwaj Fever Amit Ranjan Badaik
Signature of Team Members:
Member 1: Reema Rani
1241015024
Member 2: Sudeshna Baliarsingh
1241015137
Member 3: Ruby Kumari
1241015138
Member 4: Jayanti Sahoo
1241015139
Member 5: Kishan Bharadwaj
1241015143
Member 6: Amit Ranjan Badaik
1351015002
38. 38
4.2 Product Teardown
Assembly/
Parts No
Parts Description Effect of removal
Deduced sub
function(s) &
Affected customer
needs
A Battery 12 volts No power supply Power supply to the
circuit
A1 GSM Modem Receiving and
sending commands
can’t be done
Customer can’t even
give commands
B Relay Driver Circuit Relay can’t act as a
switch
Rigid mechanical
effect on motor
C LED Can’t detect circuit
break down
Can detect the on/off
position of product
D Microcontroller Can’t interface with
Gsm Moddem
Product will not carry
the commands of
GSM modem
E Resister Flow of current is
uncontrolled
Control the flow of
current
F Motor drive Motor can’t get the
required voltage
Motor can get the
required voltage
H Chassis The whole product
Framework will be
destroyed
Very Difficult to
carry even balance
and work
I Motors rotation of motor
hamperd
movement of wheels
is impossible.
39. 39
4.3 Engineering specification
Metric Range Units Min.Accuracy
Power supply unit 10-12 V Volts +_1.0
Speed 200rpm Rpm +_ 0.5
Programmable
Memory
4kb on chip ROM
128 bytes internal
RAM
- +_1.0
Command Receiving Depends upon
network
AT Commands _
Movement By Wheels Infinity Length in meters _
40. 40
Chapter 5
Product architecture
5.1 Task distribution and monitoring
Table 5.1: Work done by each member
Work done by each member of Team ID 11 of Section EIE B
Team leader: Reema Rani
Team member Task(s) to be
performed
Task assigned date Task completed on
1:Reema Rani Theory related to
product Architecture,
Analysis and theory
related to possible
Layouts of product,
Creating fig 9.13
15/02/2016 21/02/2016
2:Sudeshna Baliarsingh Theory related to
product Architecture,
Creating effective
Layouts of
subsystems, Creating
fig 9.13, Printing all
the tables and figures
15/02/2016 21/02/2016
3:Ruby Kumari Theory related to
product Architecture,
Creating rough
geometric layout of
the product, Creating
fig 9.14.
15/02/2016 21/02/2016
4:Jayanti Sahoo Theory related to
product Architecture,
Forming the modules
of the product,
Creating fig 9.14.
15/02/2016 21/02/2016
5:Kishan Bhardwaj Theory related to
product Architecture,
Creating rough
geometric layout of
the product
15/02/2016 21/02/2016
41. 41
6:Amit Ranjan Badaik Theory related to
product Architecture,
Forming the modules
of the product.
15/02/2016 21/02/2016
Task completed with alternative arrangement:
Task name Originally assigned to Reason for non-
completion
Member, who
completed it
1: Analysis and theory
related to possible
Layouts of product.
Reema Rani Health Problem Ruby Kumari
2: Forming the
modules of the product
Amit Ranjan Badaik Fever Sudeshna Baliarsingh
3: Creating rough
geometric layout of the
product.
Kishan Bhardwaj Lab Exam Ruby Kumari
4: Forming the
modules of the product
Jayanti Sahoo Family Problem Sudeshna Baliarsingh
Signature of the Members:
Member 1:Reema Rani Member 2:Sudeshna Baliarsingh
Member 3:Ruby Kumari Member 4:Jayanti Sahoo
Member 5:Kishan Bharadwaj Member 6:Amit Ranjan Badaik
43. 43
Chapter 6
Concept generation
6.1 Task distribution and monitoring
Table 6.1: Work done by each member
Work done by each member of Team ID 11 of Section EIE-B
Team leader:Reema Rani
Team member Task(s) to be
performed
Task assigned date Task completed on
1:Reema Rani Information gathering
and brainstorming,
Memory mapping.
Morphological
analysis, Creating Fig
10.6.
20/02/2016 27/02/2016
2:Sudeshna Baliarsingh Information gathering
and brainstorming,
Memory mapping, C-
Sketch/6-3-5 method,
Morphological
analysis, Creating Fig
10.6, Print out of all
tables.
20/02/2016 27/02/2016
3:Ruby Kumari Information gathering
and brainstorming, C-
Sketch/6-3-5 method,
Morphological
analysis, Creating
Table 10.2, Print out
of all tables.
20/02/2016 27/02/2016
4:Jayanti Sahoo Information gathering
and brainstorming, C-
Sketch/6-3-5 method,
Morphological
analysis, Creating
Table 10.2.
20/02/2016 27/02/2016
5:Kishan Bhardwaj Information gathering
and brainstorming,
Morphological
analysis.
20/02/2016 27/02/2016
6:Amit Ranjan Badaik Information gathering
and brainstorming,
20/02/2016 27/02/2016
44. 44
Memory mapping,
Morphological
analysis.
Task completed with alternative arrangement:
Task name Originally assigned to Reason for non-
completion
Member, who
completed it
1: 06 Reema Rani Health Problem Sudeshna
Signature of Team Members:
Member 1: Reema Rani Member 2: Sudeshna Baliarsingh
Member 3: Ruby Kumari Member 4: Jayanti Sahoo
Member 5: Kishan Bhardwaj Member 6:
6.2 Brainstorming
46. 46
6.4 Morphological analysis
Sub function Associated customer Weighted customer
need ratings need ratings
Detect GSM Signal 5, 4, 4, 2 15
Notifies user about 4, 4, 3 ,1 12
The GSM signal
Convert GSM signal 4, 4, 1 9
Electrical energy
Convert Electrical energy 5, 4, 1 10
To mechanical energy
Alert user about the 5, 4, 4 13
GSM signal
Notifies user about the 4, 3,1 8
Battery status
47. 47
Chapter 7
Concept selection
7.1 Task distribution and monitoring
Table 7.1: Work done by each member
Work done by each member of Team ID 11of Section EIE B
Team leader:
Team member Task(s) to be
performed
Task assigned date Task completed on
1:Reema rani Collection of
journals related to
the project, Table
11.2, Components
Design,
07/03/2016 13/03/2016
2: Sudeshna Baiarsingh Collection of
journals related to
the project, Table
11.2, Table 11.4,
Components
Design
07/03/2016 13/03/2016
3:Ruby Kumari Collection of
journals related to
the project, Table
11.3, Components
Design
07/03/2016 13/03/2016
4:Jayanti Sahoo Collection of
journals related to
the project, Theory
related to project,
Table 11.3,
Components
Design
07/03/2016 13/03/2016
6: Amit Ranjan Badaik Collection of
journals related to
the project, Theory
related to project,
Table 11.4,
Components
Design
07/03/2016 13/03/2016
48. 48
Signature of Team Members:
Member 1: Reema Rani 1241015024 Member 2:Sudeshna Baliarsingh 1241015137
Member 3:Ruby Kumari 1241015138 Member 4:Jayanti Sahoo 1241015139
Member 5: Kishan Bhardwaj 1241015143 Member 6: Amit Ranjan Badaik 1351015002
7.2 Technical feasibility by applying the knowledge of mathematics, science and
engineering
Not Applicable for this project.
49. 49
Chapter 8
Product embodiment
8.1 Task distribution and monitoring
Table 8.1: Work done by each member
Work done by each member of Team ID 11of Section EIE B
Team leader:
Team member Task(s) to be
performed
Task assigned date Task completed on
1: Reema rani Creating design
process, Applying
mechanical
embodiment,
Creating figure 12.1.
16/03/2016 20/03/2016
2: Sudeshna Baliarsingh Creating design
process, Creating
geometric layout,
Creating figure 12.6,
16/03/2016 20/03/2016
3: Ruby Kumari Notifying
manufacturability
issues, quality and
economics,
Applying
mechanical
embodiment.
Creating figure 12.6
16/03/2016 20/03/2016
4: Jayanti Sahoo Creating geometric
layout, Creating
figure 12.1,
Documentation and
print out of all
tables.
16/03/2016 20/03/2016
5: Kishan Bhardwaj Creating geometric
layout, Notifying
manufacturability
issues, quality and
economics,
Documentation and
print out of all tables
16/03/2016 20/03/2016
50. 50
6: Amit Ranjan Badaik
Notifying
manufacturability
issues, quality and
economics,
Applying
mechanical
embodiment,
Documentation and
print out of all
tables.
16/03/2016 20/03/2016
Signature of Team Members:
Member 1: Reema Rani 1241015024 Member 2: Sudeshna Baliarsingh 1241015137
Member 3: : Ruby Kumari 1241015138 Member 4: Jayanti Sahoo 1241015139
Member 5: Kishan Bhardwaj 1241015143 Member 6: Amit Ranjan Badaik 1351015002
54. 54
8.3 Systems modeling
Data Layout
INSTALLATION PATH:
connecting
motors
parallaly in
the chasis
solderingthe
componentsin
PCB
Testing of
components
Installationof
GSMModem and
the
Microcontroller
connecting
batterywith
PCB Relay
ckt
Conneting
PCB with
Motors
Checking
the
subsystem
Connecting the
µc with modem
via data cable
55. 55
Chapter 9
Product metric model
9.1 Task distribution and monitoring
Table 9.1: Work done by each member
Work done by each member of Team ID 11 of Section EIE-B
Team leader:
Team member Task(s) to be
performed
Task assigned date Task completed on
1:Reema Rani Creating design
process, Applying
mechanical
embodiment,
Creating figure 12.1.
16/03/2016 20/03/2016
2:Sudeshna Baliarsingh Creating design
process, Creating
geometric layout.
Creating figure 12.6.
16/03/2016 20/03/2016
3:Ruby Kumari Notifying
manufacturability
issues, quality and
economics, Applying
mechanical
embodiment,
Creating figure 12.6.
16/03/2016 20/03/2016
4:Jayanti Sahoo Creating geometric
layout, Creating
figure 12.1,
Documentation and
print out of all
tables.
16/03/2016 20/03/2016
5:Kishan Bhardwaj Creating geometric
layout, Notifying
manufacturability
issues, quality and
economics,
Documentation and
print out of all
16/03/2016 20/03/2016
56. 56
tables.
6:Amit Ranjan Badaik Notifying
manufacturability
issues, quality and
economics, Applying
mechanical
embodiment,
Documentation and
print out of all
tables.
16/03/2016 20/03/2016
Signature of Team Members:
Member 1:Reema Rani Member 2:Sudeshna Baliarsingh
Member 3:Ruby Kumari Member 4:Jayanti Sahoo
Member 5:Kishan Bhardwaj Member 6:Amit Ranjan Badaik
9.2 Model selectionby performance specifications
Signal Units
GSM Modem MHz
Microcontroller 128 bytes,4KB
Relay V,A
Battery V
Motor RPM
9.3 Constructing product models
59. 59
Chapter 10
Design for manufacture, assembly and environment
10.1 Task distribution and monitoring
Table 10.1: Work done by each member
Work done by each member of Team ID 11 of Section EIE-B
Team leader:Reema Rani
Team member Task(s) to be
performed
Task assigned date Task completed on
1:Reema Rani Creating design
process, Redesign of
product, Analyzing
impact of product in
environment,
Creating table 14.10.
21/03/2016 26/03/2016
2:Sudeshna Baliarsingh Creating design
process, Creating
design for
manufacture,
Completing XPI
analysis, Creating
table 14.11.
21/03/2016 26/03/2016
3:Ruby Kumari Assembling and
analyzing, Redesign
of product,
Completing XPI
analysis, Creating
table 14.11.
21/03/2016 26/03/2016
4:Jayanti Sahoo Creating design for
manufacture,
Analyzing impact of
product in
environment,
Creating table 14.10,
Documentation and
printing.
21/03/2016 26/03/2016
5:Kishan Bhardwaj Creating design for
manufacture,
Assembling and
analyzing, Creating
21/03/2016 26/03/2016
60. 60
table 14.10,
Documentation and
printing.
6:Amit Ranjan Badaik Assembling and
analyzing, Redesign
of product, Creating
table 14.10,
Documentation and
printing.
21/03/2016 26/03/2016
Signature of Team Members:
Member 1:Reema Rani Member 2:Sudeshna Baliarsingh
Member 3:Ruby Kumari Member 4:Jayanti Sahoo
Member 5:Kishan Bhardwaj Member 6:Amit Ranjan Badaik
10.2 Applying Designguidelines
TABLE 15.1 : PRODUCT STRUCTUREGUIDELINES :
GUIDELINE REASON
Design a product to be multifunctional More efficient than many unique function products.
Minimize the number of parts. Create
multifunctional parts.
Reduces disassembly time and resources
Make designs as modular as possible, with
separation of function.
Allows options of service, upgrade, or recycling
Design power-down features for different
subsystems in a product when they are not in use.
Eliminate unnecessary power consumption for idle
components.
Access and break points should be made obvious Logical structure speeds disassembly and training
Lump individual parts with the same materials Eliminates the need for disassembly during
recycling. Neighbour parts may be ground or melted
as a group.
TABLE 15.2 : MATERIAL SELECTION GUIDELINES :
61. 61
GUIDELINE REASON
Minimize the number of different components.
Use of GSM modem
Use Atmel’s AT89C51 8051 Microcontroller.
Use voltage regulator.
Hazardous parts should be clearly marked and
easily removed.
Cost effective
To send command to the microcontroller
Easy to code and program the device with Keil.
For current limiting and thermal shutdown
purpose.
Rapidly eliminate parts of negative value.
TABLE 15.3 : LABELING AND FINISH GUIDELINES :
TABLE 15.4 : FASTENING GUIDELINES
62. 62
GUIDELINE REASON
Minimize the number and length of
interconnecting wires of cables used
Flexible elements slow to remove ; copper
contaminates steel etc
Connections can be designed to break as an
alternative to removing fasteners
Fracture is a fast disassembly operation
If two parts can not be compatible , make them
easy to separate
They must be separated for simulation process
Fasteners should be easy to remove Save time in disassembly
Fastening points should be easy to access Awkward movements slow down manual
disassembly
GUIDELINE REASON
Minimize the number and length of
interconnecting wires of cables used
Flexible elements slow to remove ; copper
contaminates steel etc
Connections can be designed to break as an
alternative to removing fasteners
Fracture is a fast disassembly operation
If two parts can not be compatible , make them
easy to separate
They must be separated for simulation process
Fasteners should be easy to remove Save time in disassembly
63. 63
10.3 Manufacturing cost analysis
Table 14.11 Cell Phone OrientedRoboticVehicle COSTANALYSIS
Part Tooling Material Processing Total
Fastening points should be easy to access Awkward movements slow down manual
disassembly
Subassembly/Part Operation Approach Held? Tightening Repetitions XPI Score XPI Tools
GSM Modem 01 Top No Fitting 1 2
MAXRS232 02 Top Yes Fitting 2 3
74LS14-
LEVELCONVERTER
03a Top No Fitting 1 1
BC548 03b Top No Soldering 1 2
Capacitors 03c Top No Soldering 6 3
DB9 03d Top No Fitting 1 4
Resistors 03e Top No Soldering 11 4
LED 03f Top No Soldering 1 3
LCD-LCM160B 04 Top No Fitting 2 3
Battery 05 Top No Connected 8 4
LM7805 Voltage
Regulator
06 a Top No Fitting 1 3
BC548 NPN
Transistor
06b Top No Soldering 4 2
CRYSTAL 12 MHZ 06c Top No Fitting 1 2
Relay 06d Top No Soldering 4 3
PCB FR-4 Family 06e Top No Fitting 4 4
1N4007 Diode 06f Top No Soldering 5 4
Wires 07 To Yes Connected 1 3
64. 64
GSM Modem - Rs.900 - Rs.900
Gear Motor - 480 - Rs.480
Microcontroller
Board
- 700 50 Rs.750
Battery - Rs.500 - Rs.500
RelayBoard 100 Rs.150 Rs.50 Rs.300
Chassis - 30 - Rs.30
Wires - 50 - Rs.50
Rs.3010
10.4 Designfor environment
Our Project Group is committed to reducing environmental impact at all stages of the life cycle
of our product. This is the guiding principle of the group's manufacturing activities.
65. 65
Since each of the stages are closely interlinked in terms of environmental impact, continuous
efforts are required to make incremental improvements and to achieve technological innovation.
Our project group aims to make such efforts throughout its operations in order to continuously
deliver eco-conscious products to customers.
Further improvements in energy-saving performance during product use, and enhancement in the
reusability, recyclability, and collection system for either products or consumables.
1. Development and design
Basic policy
Our product is developed and designed to:
It is essential to apply at the design stage, environmental considerations for the entire life cycle
of a product. For certain key criteria in the product environmental assessments, target values are
set at the initial stage of development and design. Improvements must be achieved when
compared with those products of the previous generation.
66. 66
Fig 10.5: Product impact Assesment flow :
2. Procurement
Basic policy
We check parts and materials that are used to make products, to ensure:
-friendly process.
In this way, we give priority to purchasing parts and materials.
3. Production
Basic policy
All manufacturing facilities of our group have ISO 14001 environmental management systems.
Products are manufactured within that global system with due consideration being given to:
67. 67
4. Packaging and logistics
Basic Policy
We are committed to:
Reducing distribution and transport.
5. Use
Basic policy
Consideration for our customers' use of our products:
do not consume excessive energy; and our products can be used safely, conveniently and
comfortably. We also endeavor to disclose overall environmental information about products.
6 Collecting and recycling
Basis Policy
As considerations for the end of life of a product, we make efforts to:
The DFE analysis showed that the Cell p[hone oriented Robotic Vehicle can easily be recycled
and does not waste many materials. The motor and Microcontroller do not appear to be
specifically designed for this system and so they could potentially be used in other products. The
Plywood casing can be recast and the plastic parts can be recycled. The entire system was not
built to be disassembled because it is difficult to take apart and a seal has to be broken in order to
fix any internal parts. The chosen materials are robust, therefore it seems that it was meant to last
a long time without failure, but not be fixed after breaking.
Table 10.6 Design for Manufacturing and Assembly(DFMA)
Design Decision Room for improvement
Standardize Component Standard bolt sizes All bolts/nuts are same
Commonize Product Line Additional features on custom
components pieces can be used
in different models
Could make sure that parts are
multifunctional between
models
Standardize design features Standard bolt sizes ----
Keep design simple 4 wheels, a 12 v battery Small battery
Multifunctional parts Relay,Microcontroller ------
Ease of Fabrication Plywood and plastic Iron Casting
68. 68
Chapter 11
Analytical and numerical model solutions
11.1 Task distribution and monitoring
Table 11.1: Work done by each member
Work done by each member of Team NO 11 of Section B
Team leader: Reema Rani
Team member Task(s) to be
performed
Task assigned date Task completed on
1:Reema Rani Creating Finite
Element Method
20/03/2016 25/03/2016
Validating Result
2:Sudeshna Baliarsingh Creating Finite
Element Method
20/03/2016 25/03/2016
Creating Finite
Difference Method
3: Ruby Kumari Model Analysis 20/03/2016 25/03/2016
Operating Dynamic
Simulation
Optimization
4:Jayanti Sahoo Creating Finite
Difference Method
20/03/2016 25/03/2016
Validating Result
5: Kishan Bhardwaj Model Analysis 20/03/2016 25/03/2016
Documentation and
print out of all
tables.
6: Amit Ranjan Badaik Operating
Dynamic
Simulation
Optimization
20/03/2016 25/03/2016
Documentation and
print out of all
tables.
Signature of Team Members:
Member 1:Reema Rani Member 2:Sudeshna Baliarsingh
Member 3:Ruby Kumari Member 4:Jayanti Sahoo
Member 5:Kishan Bhardwaj Member 6:Amit Ranjan Badaik
73. 73
Chapter 12
Physical prototype
12.1 Task distribution and monitoring
Table 12.1: Work done by each member
Work done by each member of Team No 11of Section B
Team leader:Reema Rani
Team member Task(s) to be
performed
Task assigned date Task completed on
1:Reema Rani Creating table 17.3 21/03/2016 26/03/2016
2:Sudeshna Baliarsingh Creating table 17.3 21/03/2016 26/03/2016
3:Ruby Kumari Creating table 17.3 21/03/2016 26/03/2016
4:Jayanti Sahoo Creating table 17.3 21/03/2016 26/03/2016
5:Kishan Bhardwaj Documentation and
printing
21/03/2016 26/03/2016
6:Amit Ranjan Badaik Documentation and
printing
21/03/2016 26/03/2016
Signature of Team Members:
Member 1:Reema Rani Member 2:Sudeshna Bakiarsingh
Member 3: Ruby Kumari Member 4: Jayanti Sahoo
Member 5:Kishan Bhardwaj Member 6:Amit Ranjan Badaik
12.2 Mock-up materials and processes : H-Bridge:
75. 75
Chapter 13
Prototype testing and improvement
13.1 Task distribution and monitoring
Table 13.1: Work done by each member
Work done by each member of Team ID 11 of Section B
Team leader: Reema Rani
Team member Task(s) to be
performed
Task assigned date Task completed on
1: Reema rani Experimental
uncertainties,
Monitoring and
analyzing
27/03/16 02/04/16
2 Sudeshna Baliarsingh Design of
experiments,
Formalize the results
of testing.
27/03/16 02/04/16
3: Ruby Kumari Experimental
uncertainties, Bring
out improvements in
the product.
27/03/16 02/04/16
4: Jayanti Sahoo Bring out
improvement in the
product, Monitoring
and analyzing
27/03/16 02/04/16
5: Kishan Bhardwaj Design of
experiments,
Monitoring and
analyzing
27/03/16 02/04/16
6: Amit Ranjan Badaik Monitoring and
analyzing,
Experimental
uncertainties.
27/03/16 02/04/16
Signature of Team Members:
Member 1: Reema Rani 1241015024 Member 2: Sudeshna Baliarsingh 1241015137
Member 3: Ruby Kumari 1241015138 Member 4: Jayanti Sahoo 1241015139
76. 76
Member 5: Kishan Bhardwaj 1241015143 Member 6: Amit Ranjan Badaik 1351015002
13.3 Improvement.
1. IR Sensors
If IR sensors are used they can automatically detect & avoid obstacles.the robot goes
beyond line of sight. This avoids damage to the vehicle if we are maneuvering it from a
distant place.
2. Password Protection
Project can be modified in order to password protect the robot so that it can be operated only
if correct password is entered. Either cell phone should be password protected or
necessary modification should be made in the assembly language code. This introduces
conditioned access and increases security to a great extent.
3. Adding a Camera
If the current project is interfaced with a camera (e.g. a Webcam) robot can be driven
beyond line-of-sight & range becomes practically unlimited as GSM networks have a
very large range.
13.4 Product cost and bill
SL NO COMPONENT SPECIFICATION QUANTITY COST
1 GSM MODEM Quad band SIM900A
GSM modem, RS232
output
01 900
2 Gear Motor Brushless,
12V,7Amp,10RPM.
4 480
3 Microcontroller Board AT89S52 1 750
4 Relay Board A21CCQ,12VDC, 4 300
5 Battery 12V,7Amp 1 500
6 Chassis Sun Board 1 30
7 Wires -- As Per Req. 50
TOTAL 3010
79. 79
Chapter 14
Final product
14.1 Task distribution and monitoring
Table 14.1: Work done by each member
Work done by each member of Team ID 11 of Section EIE-B
Team leader: Reema Rani
Team member Task(s) to be
performed
Task assigned date Task completed on
1:Reema Rani Verifying the
product, Confirming
Product teardown,
02/04/2016 5/04/2016
2:Sudeshna Baliarsingh Verifying Product
fabrication,
Monitoring and
Analyzing
02/04/2016 5/04/2016
3:Ruby Kumari Verifying the
product
02/04/2016 5/04/2016
4:Jayanti Sahoo Confirming Product
teardown,
Monitoring and
Analyzing
02/04/2016 5/04/2016
5:Kishan Bhardwaj Substantiate the
results
02/04/2016 5/04/2016
6:Amit Ranjan Badaik Checking for any
improvements,
02/04/2016 5/04/2016
Signature of Team Members:
Member 1:Reema Rani Member 2:Sudeshna Baliarsingh
Member 3:Ruby Kumari Member 4:Jayanti Sahoo
Member 5:Kishan Bhardwaj Member 6:Amit Ranjan Badaik
80. 80
14.2 Final product fabrication
Cell phone Oriented
RoboticVehicle
Testingof
components Making the
PCB layout
Solderingthe
components
Connecting
PCB with
Motor
Connecting
Motors in
chassis
Assembling
Batterywith
relayckt
Installationof
GSM modem
Connecting
LCD toµ
Connecting
Batteryto µ
Checkingand
verifyingthe
Project
Coveringitas
a product
Programming
of µ Interfacingµ
with GSM
82. 82
Chapter 15
Conclusions
15.1 Conclusions
The prototype of the GSM based Generator Control device was efficiently designed. This
prototype has facilities to be integrated with a Generator thus making it truly mobile. The toolkit
accepts the SMS, stores it, validates it and perform specific operations. The SMS is deleted from
the phone each time it is read, thus making room for the next SMS.
15.2Group learning
We learnt how to work in a team with a team co ordination .We gained knowledge about our
project in deep. We also had knowledge on how to implement our ideas into a certain things. We
got to know about the components which we used in our projects in details. We also got to know
how to implement GSM modem with Microcontroller.
Learn to break complex tasks and steps.
15.3 Individual learning
Reema Rani :
Learned to work with a team as a team leader and also learned about how to implement a
software simulated circuit into a hardware.
Sudeshna Baliarsingh:
Learned to work into a team with good co-ordination and also came to know about the circuit
and the components used in details.
Ruby Kumari:
Learned to implement the basic knowledge of ours in the form of product and also learned co-
ordinate with team.
Jayanti Sahoo:
Learned to work with group of people and how to calculate the values of components used in
product.
83. 83
Kishan Bhardwaj:
Learned to co-operate with group members and how to design a circuit for a product.
Amit Ranjan Badaik:
Learned to work with group of people and how to calculate the values of components used in
product.
References
[1] GSM based Robotic Car by Awab Fakih, Jovita Serrao
[2] Design Analysis of a Remote Controlled “Pick and Place” Robotic Vehicle 1B.O.Omijeh,
2R.Uhunmwangho, 3M.Ehikhamenle 1,2,3Department of Electrical/Electronic Engineering,
University of Port Harcourt.
[3]Edwin Wise, Robotics Demystified (Mc-Graw Hill, 2005) and V. Subramanyam, Electric
Drives (Mc-Graw Hill,)( 1996).
[4]K. J. Ayala, 8051 Microcontroller (Delmar Learning, Thomson, 3rd Edition)
[5] Cell phone operated land rover Electronics For You’ Magazine , Edition (july 2008).
[6] S. A. Nasar, I. Boldea, Electric Drives (CRC/Taylor and Francis, 2006)
[7] Schenker, L "Pushbutton Calling with a Two-Group Voice-Frequency Code", The Bell
system technical journal 39 (1): 235–255, ISSN 0005-8580, (1960).
[8] ETS 300 502. European Digital Cellular Telecommunication System (Phase 2); Teleservices
Supported by a GSM Public Land Mobile Network (PLMN). European Telecommunications
Standards Institute. September (1994).
[9] A. Clark and R. Harun, Assessment of kalman-_lter channel estimators for an HF radio link,"
IEE Proceedings, vol. 133, pp. 513{521, Oct (1986).
[10] Introduction to Robotics – P.J.Mc Kerrow, Addisson Wesley, USA, 1991 Bernard Sklar,
Digital Communications: Fundamentals and Applications, Prentice Hall, (2001).
[11] Jörg Eberspächer and Hans-Jörg Vögel. GSM switching, services and Protocols. John Wiley
and Sons, (1999).
84. 84
Appendices
Appendix A: User Manual
Step 1: Remove the GSM Modem from the prototype by disconnecting the dc jack cable.
Step 2: Now Insert the SIM in the SIM slot.
Step 3: Send the SMS from Any Cell phone to the GSM modem carrying the SIM.
i.e. FORWARD
REVERSE
LEFT
RIGHT OR
STOP accordingly.
Step 4: Now the motors are activated and the robot moves accordingly.
Appendix B: Data Sheets
Data sheets
1) GSM Modem SIM 900A
2) Microcontroller
3) Battery
4) PCB
5) LED
6) LCD
7) Relay
8) Tansistor-BC548
Appendix C: Keil µ vision Software Programming
#include<AT89X52.H>
#include<lcd.h>
void forward();
void reverse();
void left();
void right();
void stop();