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Comparative Analysis of the Life Cycle
Costs of Geothermal Heat Pumps and Three
   Conventional HVAC Systems for an
            Elementary School
           in Lincoln, Nebraska


               John A. Shonder
              Michaela A. Martin
               Patrick J. Hughes
         Oak Ridge National Laboratory
Project Background

• Four new, identical 69,000 ft2 elementary schools
  were built in 1995 in Lincoln, Nebraska
• The decision to use geothermal heat pumps based
  on life cycle cost comparison using another school in
  the district
• Pre-construction estimates contain a great deal of
  uncertainty. Would actual performance would bear
  out the initial assumptions, and confirm the
  technology selection?
Objectives of the study

• Use site-monitored energy use data to develop a
  calibrated simulation model of one of the schools
• Implement GHPs and three alternative HVAC
  systems to determine annual energy and water use
• Use maintenance data from the school district to
  estimate annual maintenance cost for each
  alternative
• Develop estimates of installed costs for each
  alternative
• Determine life cycle cost of each alternative
Maxey Elementary School
Floorplan of the School
GHP System Design
•   Total of 54 GHP units
•   200 tons total nominal cooling capacity
•   Peak block loads: 150 tons / 940,000 Btu/hr
•   Two 15-ton units provide pre-conditioned OA
    (ASHRAE 16-1989) with HW coil for cold days
•   Gymnasium, cafeteria also introduce OA (40-45%)
•   Remaining units (1.4 - 4.5 tons) draw return air from
    corridors, and supply classrooms, offices, etc.
•   Unit heaters in corridors with HW coils
•   Four 333,000 BTU/hr gas-fired boilers; gas DHW
Borefield Details

•   120 vertical loops using 1 in. HDPE pipe
•   12 by 10 pattern located under soccer field
•   20 ft. center-to-center spacing between bores
•   Bore depth 240 feet (~140 ft/ton)
•   Backfilled with fine gravel, bentonite plug top 10 ft.
•   Designed for year-round occupation
•   22% (by volume) propylene glycol solution
•   Variable speed pump
Extensive 10-min Interval Data
  Were Available from EMS/Utility
• Total building electrical use
• HVAC electrical use
• Compressor, reversing valve, and fan status for each
  of the heat pumps
• Flow rate, supply/return temperatures for borefield
• Zone temperatures, outdoor air temperatures
• Monthly natural gas use
• All in varying stages of completeness
Maintenance Data Available
• Lincoln school district provided access to complete
  maintenance database (preventive and unplanned)
• 18 schools selected (all with > 70% cooled floorspace)
• 4 categories of heating/cooling plants
   – 4 Geothermal heat pumps (GHP)
   – 2 Air-cooled chiller/gas-fired HW boiler (ACC/GHWB)
   – 12 Water-cooled chiller/gas-fired HW boiler (WCC/GHWB) of
     which 9 were VAV
• Ages of cooling plants: 3 to 32 years
• Ages of heating plants: 3 to 70 years
• Analysis of this data presented in two ASHRAE papers
Study is based on a calibrated
             simulation
• Developed simulation model beginning with as-built
  construction plans
• Estimated internal loads from occupancy, fixture
  counts
• Developed occupancy schedule based on school
  calendar
• “Tweaked” the model (adjusting infiltration) until
  performance matched site-monitored data (daily
  electrical use, monthly gas use)
Simulated and monitored daily
           HVAC electrical use
                                        3000
                                                                                    DOE-2 Simulation
                                        2500
Daily HVAC Electrical Use (kWh)




                                                                                    Measured


                                        2000


                                        1500


                                        1000


                                         500


                                           0
                                  -20          0     20         40          60           80            100
                                                   Average Daily Temperature (°F)
Simulated and monitored monthly
      total natural gas use
                                    3000
                                               Simulation
                                               1996 Utility bill
                                    2500
 Monthly natural gas use (therms)




                                    2000


                                    1500


                                    1000


                                     500


                                       0
                                           0       200         400      600       800       1000       1200   1400
                                                           Heating degree days (base 65°F) per month
Predicted and Monitored
                          Minimum Monthly EWT
                   70
                          Measured

                   60     DOE-2


                   50
Minimum EWT (°F)




                   40


                   30


                   20


                   10


                    0
                        JAN   FEB   MAR   APR   MAY    JUN JUL AUG   SEP   OCT   NOV   DEC
                                                      Month (1996)
Predicted and Monitored
                        Maximum Monthly EWT
                   80
                              Measured
                   70
                              DOE-2

                   60
Maximum EWT (°F)




                   50


                   40


                   30

                   20


                   10


                    0
                        JAN   FEB     MAR   APR   MAY    JUN JUL AUG   SEP   OCT   NOV   DEC
                                                        Month (1996)
Alternative systems were dictated by
      available maintenance data
• Air-cooled chiller, VAV air handling system, gas-fired
  hot water boiler
• Water-cooled chiller, VAV air handling system, gas-
  fired hot water boiler
• Water-cooled chiller, constant volume air handling
  system, gas-fired hot water boiler (unlikely to be
  installed in a new school)
Comparison of total energy use
                                 16000
                                         Natural gas
                                 14000
                                         Electric
Source energy use (106 BTU/yr)




                                 12000


                                 10000


                                  8000


                                  6000


                                  4000


                                  2000


                                     0
                                         GHP           ACC/VAV   WCC/CV   WCC/VAV
Comparison of HVAC energy use
                                 16000
                                         Natural gas
                                 14000
                                         Electric
Source energy use (106 BTU/yr)




                                 12000


                                 10000


                                  8000


                                  6000


                                  4000


                                  2000


                                     0
                                         GHP           ACC/VAV   WCC/CV   WCC/VAV
Estimating maintenance costs was
     somewhat problematic
• Wanted to determine first-year maintenance cost and
  rate of cost increase for each alternative
• Only 18 systems in database (4 GHP, 2 ACC/VAV, 3
  WCC/VAV, 9 WCC/CV)
• Not enough data to perform a statistically significant
  analysis
• Alternative sources generally unreliable
Data for most numerous
                                                   system type (WCC/CV)
                                         50

                                         45       Can this data be fit to
Annual maintenance cost (¢/cooled ft2)




                                                  a curve of the form
                                         40
                                                  C = C 0gn-1 ?
                                         35

                                         30

                                         25

                                         20

                                         15

                                         10

                                          5

                                          0
                                              1        6       11        16        21        26    31   36
                                                                Year in which maintenance occurs
Values appeared reasonable
                                         50
                                                     Curve fit
                                         45          Data
Annual maintenance cost (¢/cooled ft2)




                                         40
                                                  First-year maintenance cost: 16.6 ¢/ft2 ($1.79/m2)
                                         35
                                                  Annual rate of increase: 1.5%
                                         30

                                         25

                                         20

                                         15

                                         10

                                          5

                                          0
                                              1           6         11            16        21         26   31   36
                                                                     Year in which maintenance occurs
How maintenance costs
            were estimated
• Assumed maintenance costs for all systems rose by
  1.5% per year
• Calculated initial year maintenance cost on this basis
   –   GHP:         9.0 ¢/ft2
   –   ACC/VAV:     9.5 ¢/ft2
   –   WCC/CV:      16.6 ¢/ft2
   –   WCC/VAV:     9.7 ¢/ft2
Developed independent cost
      estimates for each system
• Capital costs were estimated for each system by staff
  estimators, without reference to actual installed cost
• Estimates then given a “reality check” by an
  experienced estimator familiar with school HVAC
  systems (including geothermal)
• Estimates also compared to published square foot
  cost estimating guides
Capital cost estimates
  for the four systems

System type   Installed cost   cost per ft2
GHP            $ 1,021,257     $ 14.66
ACC/VAV        $ 1,129,286     $ 16.21
WCC/CV         $ 835,916       $ 12.00
WCC/VAV        $ 1,164,268     $ 16.71
Things to note about the capital
          cost estimates
• Based on published figures for schools, the estimates
  appear reasonable
• Excluding the constant volume system, geothermal
  has the lowest first cost
• A cost of $9.45 per square foot was published for the
  geothermal systems. We were unable to determine
  what was included in this estimate
• School district’s accounting system does not
  separate out the cost of HVAC from the entire school
  cost.
Inputs for the life cycle cost
               analysis
• Energy use for each system based on calibrated
  simulation models
• Local Lincoln, Nebraska rates (gas, electric and
  water) used to calculate utility costs
• Maintenance costs based on Lincoln School District
  database → first year + annual escalation
• Capital costs of HVAC systems based on estimates
  performed by staff cost estimators
• Real discount rate of 3.1%, DOE energy cost
  projections, 20 year equipment life
Comparison of life cycle costs

                             Baseline   Option 1   Option 2   Option 3
                            Geothermal ACC/VAV     WCC/CV     WCC/VAV
Initial Cost                $1,021,257 $1,129,286   $835,916 $1,164,268
First year maintenance cost     $7,383     $7,824    $13,651     $7,928
First year electric cost       $22,138    $23,037    $34,152    $19,448
First year gas cost             $3,533    $10,963    $23,944    $11,034
Water cost                                              $385       $385
Total annual O&M costs         $33,054    $41,824    $73,826    $38,795
 Life Cycle Cost            $1,498,835 $1,734,327 $1,912,297 $1,728,736
Results of the analysis

• Lincoln school district made the correct decision in
  installing GHPs in these four schools
• Over 20 year life, GHPs have the lowest life cycle
  cost -- about $230,000 less than the next most
  economical technology
• First cost is the most important factor in the analysis,
  followed by energy costs and maintenance costs.
• Maintenance costs of GHPs in this district are
  marginally lower (about 6%) than the cost of
  maintaining VAV chiller/boiler systems.
Results of the analysis

• GHPs have the lowest annual operating costs
• Of the system types commonly installed in schools,
  GHPs also have the lowest first cost
• Reduced energy use reduces emission of
  greenhouse gases and other pollutants
Conclusions

• Obviously, these results apply only to the school
  examined
• They confirm that GHPs can cause significant
  reductions in energy use (17%) and energy costs
  (24%)
• They also counter some of the myths about GHPs:
   – No “cost premium” in this case. GHPs have lower
     first cost
   – Maintenance costs comparable with other
     common technologies

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Geothermal LCCA Analysis

  • 1. Comparative Analysis of the Life Cycle Costs of Geothermal Heat Pumps and Three Conventional HVAC Systems for an Elementary School in Lincoln, Nebraska John A. Shonder Michaela A. Martin Patrick J. Hughes Oak Ridge National Laboratory
  • 2. Project Background • Four new, identical 69,000 ft2 elementary schools were built in 1995 in Lincoln, Nebraska • The decision to use geothermal heat pumps based on life cycle cost comparison using another school in the district • Pre-construction estimates contain a great deal of uncertainty. Would actual performance would bear out the initial assumptions, and confirm the technology selection?
  • 3. Objectives of the study • Use site-monitored energy use data to develop a calibrated simulation model of one of the schools • Implement GHPs and three alternative HVAC systems to determine annual energy and water use • Use maintenance data from the school district to estimate annual maintenance cost for each alternative • Develop estimates of installed costs for each alternative • Determine life cycle cost of each alternative
  • 6. GHP System Design • Total of 54 GHP units • 200 tons total nominal cooling capacity • Peak block loads: 150 tons / 940,000 Btu/hr • Two 15-ton units provide pre-conditioned OA (ASHRAE 16-1989) with HW coil for cold days • Gymnasium, cafeteria also introduce OA (40-45%) • Remaining units (1.4 - 4.5 tons) draw return air from corridors, and supply classrooms, offices, etc. • Unit heaters in corridors with HW coils • Four 333,000 BTU/hr gas-fired boilers; gas DHW
  • 7. Borefield Details • 120 vertical loops using 1 in. HDPE pipe • 12 by 10 pattern located under soccer field • 20 ft. center-to-center spacing between bores • Bore depth 240 feet (~140 ft/ton) • Backfilled with fine gravel, bentonite plug top 10 ft. • Designed for year-round occupation • 22% (by volume) propylene glycol solution • Variable speed pump
  • 8. Extensive 10-min Interval Data Were Available from EMS/Utility • Total building electrical use • HVAC electrical use • Compressor, reversing valve, and fan status for each of the heat pumps • Flow rate, supply/return temperatures for borefield • Zone temperatures, outdoor air temperatures • Monthly natural gas use • All in varying stages of completeness
  • 9. Maintenance Data Available • Lincoln school district provided access to complete maintenance database (preventive and unplanned) • 18 schools selected (all with > 70% cooled floorspace) • 4 categories of heating/cooling plants – 4 Geothermal heat pumps (GHP) – 2 Air-cooled chiller/gas-fired HW boiler (ACC/GHWB) – 12 Water-cooled chiller/gas-fired HW boiler (WCC/GHWB) of which 9 were VAV • Ages of cooling plants: 3 to 32 years • Ages of heating plants: 3 to 70 years • Analysis of this data presented in two ASHRAE papers
  • 10. Study is based on a calibrated simulation • Developed simulation model beginning with as-built construction plans • Estimated internal loads from occupancy, fixture counts • Developed occupancy schedule based on school calendar • “Tweaked” the model (adjusting infiltration) until performance matched site-monitored data (daily electrical use, monthly gas use)
  • 11. Simulated and monitored daily HVAC electrical use 3000 DOE-2 Simulation 2500 Daily HVAC Electrical Use (kWh) Measured 2000 1500 1000 500 0 -20 0 20 40 60 80 100 Average Daily Temperature (°F)
  • 12. Simulated and monitored monthly total natural gas use 3000 Simulation 1996 Utility bill 2500 Monthly natural gas use (therms) 2000 1500 1000 500 0 0 200 400 600 800 1000 1200 1400 Heating degree days (base 65°F) per month
  • 13. Predicted and Monitored Minimum Monthly EWT 70 Measured 60 DOE-2 50 Minimum EWT (°F) 40 30 20 10 0 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC Month (1996)
  • 14. Predicted and Monitored Maximum Monthly EWT 80 Measured 70 DOE-2 60 Maximum EWT (°F) 50 40 30 20 10 0 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC Month (1996)
  • 15. Alternative systems were dictated by available maintenance data • Air-cooled chiller, VAV air handling system, gas-fired hot water boiler • Water-cooled chiller, VAV air handling system, gas- fired hot water boiler • Water-cooled chiller, constant volume air handling system, gas-fired hot water boiler (unlikely to be installed in a new school)
  • 16. Comparison of total energy use 16000 Natural gas 14000 Electric Source energy use (106 BTU/yr) 12000 10000 8000 6000 4000 2000 0 GHP ACC/VAV WCC/CV WCC/VAV
  • 17. Comparison of HVAC energy use 16000 Natural gas 14000 Electric Source energy use (106 BTU/yr) 12000 10000 8000 6000 4000 2000 0 GHP ACC/VAV WCC/CV WCC/VAV
  • 18. Estimating maintenance costs was somewhat problematic • Wanted to determine first-year maintenance cost and rate of cost increase for each alternative • Only 18 systems in database (4 GHP, 2 ACC/VAV, 3 WCC/VAV, 9 WCC/CV) • Not enough data to perform a statistically significant analysis • Alternative sources generally unreliable
  • 19. Data for most numerous system type (WCC/CV) 50 45 Can this data be fit to Annual maintenance cost (¢/cooled ft2) a curve of the form 40 C = C 0gn-1 ? 35 30 25 20 15 10 5 0 1 6 11 16 21 26 31 36 Year in which maintenance occurs
  • 20. Values appeared reasonable 50 Curve fit 45 Data Annual maintenance cost (¢/cooled ft2) 40 First-year maintenance cost: 16.6 ¢/ft2 ($1.79/m2) 35 Annual rate of increase: 1.5% 30 25 20 15 10 5 0 1 6 11 16 21 26 31 36 Year in which maintenance occurs
  • 21. How maintenance costs were estimated • Assumed maintenance costs for all systems rose by 1.5% per year • Calculated initial year maintenance cost on this basis – GHP: 9.0 ¢/ft2 – ACC/VAV: 9.5 ¢/ft2 – WCC/CV: 16.6 ¢/ft2 – WCC/VAV: 9.7 ¢/ft2
  • 22. Developed independent cost estimates for each system • Capital costs were estimated for each system by staff estimators, without reference to actual installed cost • Estimates then given a “reality check” by an experienced estimator familiar with school HVAC systems (including geothermal) • Estimates also compared to published square foot cost estimating guides
  • 23. Capital cost estimates for the four systems System type Installed cost cost per ft2 GHP $ 1,021,257 $ 14.66 ACC/VAV $ 1,129,286 $ 16.21 WCC/CV $ 835,916 $ 12.00 WCC/VAV $ 1,164,268 $ 16.71
  • 24. Things to note about the capital cost estimates • Based on published figures for schools, the estimates appear reasonable • Excluding the constant volume system, geothermal has the lowest first cost • A cost of $9.45 per square foot was published for the geothermal systems. We were unable to determine what was included in this estimate • School district’s accounting system does not separate out the cost of HVAC from the entire school cost.
  • 25. Inputs for the life cycle cost analysis • Energy use for each system based on calibrated simulation models • Local Lincoln, Nebraska rates (gas, electric and water) used to calculate utility costs • Maintenance costs based on Lincoln School District database → first year + annual escalation • Capital costs of HVAC systems based on estimates performed by staff cost estimators • Real discount rate of 3.1%, DOE energy cost projections, 20 year equipment life
  • 26. Comparison of life cycle costs Baseline Option 1 Option 2 Option 3 Geothermal ACC/VAV WCC/CV WCC/VAV Initial Cost $1,021,257 $1,129,286 $835,916 $1,164,268 First year maintenance cost $7,383 $7,824 $13,651 $7,928 First year electric cost $22,138 $23,037 $34,152 $19,448 First year gas cost $3,533 $10,963 $23,944 $11,034 Water cost $385 $385 Total annual O&M costs $33,054 $41,824 $73,826 $38,795 Life Cycle Cost $1,498,835 $1,734,327 $1,912,297 $1,728,736
  • 27. Results of the analysis • Lincoln school district made the correct decision in installing GHPs in these four schools • Over 20 year life, GHPs have the lowest life cycle cost -- about $230,000 less than the next most economical technology • First cost is the most important factor in the analysis, followed by energy costs and maintenance costs. • Maintenance costs of GHPs in this district are marginally lower (about 6%) than the cost of maintaining VAV chiller/boiler systems.
  • 28. Results of the analysis • GHPs have the lowest annual operating costs • Of the system types commonly installed in schools, GHPs also have the lowest first cost • Reduced energy use reduces emission of greenhouse gases and other pollutants
  • 29. Conclusions • Obviously, these results apply only to the school examined • They confirm that GHPs can cause significant reductions in energy use (17%) and energy costs (24%) • They also counter some of the myths about GHPs: – No “cost premium” in this case. GHPs have lower first cost – Maintenance costs comparable with other common technologies