2. Outline
- Short Company Introduction
- Plastic Decorative Capabilities
- In Mold Decorative Capabilities
- Advanced Decorations
- Integration of Touch Screens
- Decorative Solutions
- New Developments
- Lessons Learnt
3. Introduction
-KEE was first founded in 1965
-KEE Group Organization was formed in 2000
-Privately held and funded by international
shareholders
-All 6 facilities focus on providing innovative
decorative solutions
4. Facilities
FACILITY LOCATION AREA (M²) CAPABILITIES
1 TAIWAN 9,000 RESEARCH & PROJECT COORDINATION
2 KUNSHAN (1st) 25,000 NP, MBS, INJ, ASM, P
3 KUNSHAN (2nd) 65,200 IMD, INJ, ASM, T
4 KEE EUROPE 1,500 PROJECT COORDINATION
5 KEE USA 1,000 PROJECT COORDINATION
6 KEE HONG KONG 800 ORDER COORDINATION
ASM = Assembly MBS = Membrane Switch P = Painting
INJ = Injection Molding NP = Nameplate EF = Electro Forming
IMD = In Mold Decoration T = Tooling
5. Quality & System
CERTIFICATIONS OPERATION
RoHS Compliant Lean Sigma Operation
TS-16949 SA 8000
ISO 14001 Self Audit Proficiency
OHSAS 18000 Self Qualification
QS 9000/ ISO 9000
8. Plastic Decoration Capabilities
Vertically integrated
High volume production
In-house tool design and
tool fabrication
Spray Screen Pad
Color-Fill-In
painting printing printing
UV clear Dip PU Laser
coating coating doming etching
Chrome PVD Hot
Laminating
plating plating stamping
2K CNC-
Embossing Forming
injection Milling
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10. „IMD“- In-Mould-Decoration
IMA- In Mould Appliqué
Nearly any type of pre-decorated or fabricated shell can be
inserted into the injection tool to produce a decorated part.
Mould
Independent
Texture
Animal Soft
Skin Touch
IMA
Woven Synthetic
Fabric Fibers
Metal
Formed
Shells
11. In-Mold Decoration Capabilities
- 16 years experience in mass production
- In-house tool design and fabrication
- Vertically integrated (Including printing,
forming, trimming, injection)
- All manufacturing in clean rooms
3D Glossy Carbon
PVD / NCVM
Hard Coating piano lacquer Fiber
Single/Double
IMEL Fabric Leather/Suede
Side Decoration
Integrated
IMR + IML Metal Deep Draw
Antenna
12. Advance Decorations
Multi-Decoration
1st Surface Techniques
IMA IMF IML
Electro Form Milled Pattern Laser Effect Screen Printing VM Plating
Anodizing Spin Patterns Clear Coating Pad Printing PU Doming
Etching Diamond Cut Spray Coating Hot Stamping UV Texturing
Hair Line Emboss Chrome Plating Ink Transfer Laser Etching
Plastic Substrate
IMA Hair Line Laser Effect VM Plating
IMF Screen Printing Pad Printing UV Texturing
IML Hot Stamping Laser Etching Ink Transfer
2nd Surface Techniques
13. Integration of Touch screens within IMD products
GENERATION I
Advantages:
Flexible Design
1.4 mm
3D Effect possible
Seamless Design
Easy to assemble
Production Example:
IMD film
IMD resin
Optical Clear Adhesive (OCA)
Touch panel
14. Integration of Touch screens within IMD products
GENERATION II
Advantages:
0.2 ~
0.4 mm Only film in screen area
Design Flexibility
3D Effect possible
Seamless Design
Slim
Production Example:
IMD film
IMD resin
Optical Clear Adhesive (OCA)
Touch panel
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30. Lessons Learnt
Due to manufacturing tolerances in both material
and the actual IML process, the edges of the IML
part has high risk of cosmetic and part failure if not
taken into consideration during initial part design.
In the follow pages we would like to share a few
problems and suggest options to eliminate these
risks.
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35. KEE GROUP
EEP XCEEDING XPECTATIONS
Creating Beautiful Things for All to See!
