Learn how you can safely recycle the plastic from your single-use products. MilliporeSigma has partnered with Triumvirate Environmental to help you reduce what is currently being disposed of via landfill and incineration. This presentation offers a detailed look at the biopharma recycling program that is challenging conventional wisdom.
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Sustainability through Biopharma Recycling
1. Jacqueline Ignacio
Global Manager, Customer Sustainability Solutions
Corporate Responsibility
Mike Farrell
Disposal and Recycling Coordinator
Triumvirate Environmental
March 15th 2017
An inside-look at how MilliporeSigma achieves single-
use product recycling
Sustainability through Biopharma Recycling
3. During this Webinar
๏ผAll lines will be muted.
๏ผCommunicate via the questions tab in your
webinar panel.
๏ผUnanswered questions will be responded to
personally after the webinar.
๏ผWebinar recording and slides will be emailed to
you tomorrow.
4. Meet Your Presenters
Jacqueline Ignacio
Global Manager, Customer
Sustainability Solutions
MilliporeSigma
Mike Farrell
Disposal and Recycling
Coordinator
Triumvirate Environmental, Inc.
5. Todayโs Topics
Background and Details
Why are we doing this?
Who is MilliporeSigma? Single Use Industry Growth & Impacts
What is This New Process?
Who is Triumvirate and what is their Innovative Process?
What and Where
Regional approach and Results
Q&A Session
Open for Discussion4
3
2
1
6. Presence in
countries 66
Life Science
Business
global sales in 2016
โฌ 5.7bn
Over1m
customers globally
visits to Sigma-Aldrich
website alone
77m
distribution centers
130
manufacturing
sites worldwide
65
employees
19,000
more unique web visitors
than nearest competitor
2x
lines shipped annually
~18m
More than
Life Science products
300,000
7. Commitment to the Environment
๏ Life Cycle approach to developing initiatives
๏ Decrease our Carbon Footprint
Collaborating with Our Customers
๏ Reducing impacts and meeting goals
๏ Finding innovative solutions
Products
Taking Responsibility Across the Life Cycle
8. Provides:
๏ Product safety
๏ญ Decrease risk of contamination
๏ Smaller footprint - mobility
๏ Reduction in time
๏ญ Overall processing
๏ญ Batch to batch
๏ญ Set up & breakdown
๏ Overall cost reduction
๏ญ Smaller, more efficient facilities
๏ญ Less energy and water usage
Challenges:
๏ Increased waste โ tons of it!
Biopharma Industry
Single-Use Technologies are Growing
EastCoastEstimate:
30 sites
12.5 tons / month
4,500 tons / year
9. Multiple Products and
High Volumes
Difficult Waste
Streams
Alternative Process
and Traceability
Achieving
Sustainability Goals
๏ Clarification, cartridge
and capsule filters
๏ Bioreactor bags, tubing
and assemblies
๏ Chemical containers and
packaging
๏ PPE such as nitrile gloves,
shoe covers, etc.
๏ Bio-hazardous can be
accepted without
autoclaving
๏ Logistics customized to
your facility
๏ Work directly with
Triumvirate Environmental
๏ 100% of product is
recycled
๏ Creates plastic lumber
๏ Traceable program
๏ > 70 audits completed
and passed
๏ CHWMEG report available
๏ Zero Landfill Targets
๏ % Recycling Goals
๏ Most sites produce >80-
120 tons per year
๏ Waste can be =/> 50%
of total solid waste
stream
Sustainable Solutions
Biopharma Single-use Product Recycling Program
12. Triumvirate Environmental
๏ถ Provides turnkey environmental services across
multiple market segments
๏ถ Operate within 4 key niches
๏ถ Life Sciences(Pharma and Biotech)
๏ถ Higher Education (Colleges and Universities
๏ถ Healthcare (Hospitals and Medical Centers)
๏ถ Industrial Markets (Oil, Energy, Large
Manufacturing)
๏ถ Headquartered in Somerville, MA
๏ถ Founded in 1988 - 28 years of expertise in
handling Hazardous Waste
๏ถ Recently pioneered a proprietary process for
recycling medical and bio-hazardous waste
13. Jeannette Facility
๏ถ Approximately 87,000 sq. ft.
building
๏ถ Approximately 18(+) acres of
land
๏ถ Approximately 40 miles east of
Pittsburgh
๏ถ RMW/Single-use product Recycling Facility
๏ถ Fully permitted RMW Processing Facility
(Plant 1)
๏ถ Fully permitted Plastic Manufacturing
Facility (Plant 2)
14. PIWS
๏ถ PIWS machine sterilizes and grinds material
๏ถ PIWS calculates proprietary chemical mixture
based on weight
18. Final Product
Plastic lumber product can be molded into various
shapes and sizes
Applications include landscape timbers,
parking bumpers and construction
materials
20. Biopharma Products
What can be recycled?
Single-Use Bags,
Tubing and
Connectors
Mobiusโข Bioreactor,
Sampling,
Novaseptumโข
Cartridge and
Capsule Filters
Sterilizing, Venting,
Duraporeโข, PES, etc.
Clarification and
Depth Filters
All Media Types and
Sizes
Empty Chemical
Containers & Drums
Bulk Salts, Buffers, etc.
Additional Products
Waste assessment helps to reveal more products that can be included
21. Getting Started
Waste Assessment- Quotation - Recycle
๏ Conduct walk-through โ
process and waste stream
๏ Identify products and more?
๏ Map out any new processes
๏ Connect with internal
supporters
๏ Determine logistics
๏ Transportation
๏ Containers (optional)
Processing fees for non-
hazardous waste is covered by
MilliporeSigma
๏ Quotation received and
accepted
๏ CHWMEG Report or Auditing
๏ Agreement reached
๏ Begin Pick-ups
๏ Employee engagement
activities?
๏ Reports on weight recycled
Assess Quote Recycle
1 2 3
22. Typical Site Data
Total Weight Data from Frequent Pick Ups
0
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
PoundsofMaterial
Date of Pick-up
Weekly Pick-up Scenario
23. Typical Site Data
Combined Monthly Weight Data from all Pick Ups
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
Dec-15 Jan-16 Feb-16 Mar-16 Apr-16 May-16 Jun-16 Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17
Material Recycled from Single Facility
US Tons
24. Year Number of
Accounts Added
Recycled Amount
(US tons)
Percent of Eligible
Amount
2015 (9 months) 3 49.64 1.5%
2016 (12 months) 4 409.92 9.1%
Totals (21 months) 7 459.56 5.8%
2016 Re-Cap
Yearly Progress with improved site data
Estimate:
~30 eligible manufacturing sites in the U.S. east region
~12.5 tons waste per month per site
= 4,500 tons per year available
We have captured 9.1% for 2016
25. YTD Review
Account Totals 2015 - 2017
Account Size Location
Total
Months in
program
2015
(US Tons)
2016
(US Tons)
2017 YTD
(US Tons)
Total
(US Tons)
Large Facility New England 20 40.40 140.24 11.3 191.77
Large Facility New England 14.5 8.44 125.70 27.35 158.13
Small Facility New England 22 0.80 0.70 0.23 1.72
Small Biotech New England 13 - 6.91 0.67 7.58
Large Facility South East 7 - 72.22 8.93 81.14
Medium Facility Mid-Atlantic 12 - 53.56 26.45 80.01
Medium Facility New England 3* - 10.60 - 10.60
Large Facility New England 1.5 - - 25.35 25.35
Large Facility Mid-West Starting** - - -
Totals 24 49.64 409.92 90.81 556.31
*Site is on hold due to reorganization of EHS
** Site has begun collecting, should see shipments in a few weeks
26. โข Continue to look for expansion opportunities
โข Engage Mid-western states
โข Began in MO, WI, IN
โข Investigating west coast solutions
โข Invite ideas and conversations
โข Location? We can go as far west as the
Mississippi
โข Waste generation:
โข >7K pounds per month recommended
โข Biohazardous classification
โข Difficult to recycle products
โข Autoclaving
โข Growing operations?
โข Corporate goals:
โข % recycling
โข Zero Waste or Zero Landfill
โข Employee engagement
โข What works & what doesnโt
Moving Forward
Considerations for Starting a Program
At your site On our side