1. M udaya Kumar
Objective
To establish myself with a leading edge in the field of Welding
Technologies and exploring the features of engineering
applications.
Experience
Total 13+ years’ experience.
June 2012- Till Date Sembcorp India LTD
Manager (Quality)
Project: 2x660 MW (Super critical Boiler )
• Involved in the approval of field Quality Control Plans
• Qualifying the WPS/PQR and WPQR as per ASME sec. IX
• Inspection of Turbine & accessories and Boiler & accessories at
(DEC China, as a resident inspector)
• Inspection of power piping like P92, P91, P11, P22 Etc.
• BOP (Balance of the plant) various vendor inspection activities
in India.( Raw pipes, fittings, conveyor belts, structural steel ,
pressure vessels etc.)
• Inspection in Mechanical, welding and painting for various
materials.
• Boiler erection and commission work at site.
• Power station building, tanks, piping, boiler house.
• Various fabrications and installation activities.
• Receipt Inspection, dimension and visual.
• Hydro testing and dry survey.
Sep 2010-May 2012 LANCO INFRATECH Ltd,
(EPC Division)
Deputy manager(Quality)
Client: LANCO Power LTD
Project: : 2x660 MW (Super critical Boiler )
• Involved in the approval of field Quality Control Plans
• Turbine & accessories and Boiler &accessories at (DEC China)
• Qualifying the WPS/PQR and WPQR as per ASME sec. IX
• Inspection of power piping like P92, P91, P11, P22 Etc.
• BOP (Balance of the plant)
• Inspection in Mechanical, welding and painting for various
materials.
• Boiler erection and commission work at site.
• Power station building, tanks, piping, boiler house.
• Various fabrications and installation activities.
• Receipt Inspection, dimension and visual.
2. • Hydro testing and dry survey.
Sep 2009- Aug 2010 PETROFAC INTERNTIONAL LTD,
QA/QC Engineer (ADCO Projects-ABU Dhabi)
• Qualifying the WPS/PQR and WPQR as per ASME sec. IX
• Inspection in Mechanical and welding for various materials.
• Vendor inspection for various items like structural steel
fabrication and piping pre- fabrication inspection.
• Raw material inspection like Flange, pipe fitting, and Valves etc.
Sep 2007- aug 2009 TATA PROJECTS LTD,
QA / QC mechanical Surveyor,
Projects 3: Posco E & C India pvt ltd.
May 2009 to Aug 2009
Projects: New Blast Furnace construction.
• Inspection activist for new Blast furnace main shell and stove.
• 75 mm thick main shell welding inspection and painting
inspection.
• Blast Furnaces all accessories inspection activities.
Project 2: Petrofac E & C, BG-Tunisia.
Nov 2008 to April 2009
• Involved in piping final reinstatement activities.
• Punch list preparation for piping before hydro test and after
hydro test.
• Final system walk down with client to close punch lists.
Project 1: TATA power plant (2*230 TPH x 120MW)
Sep 2007 to oct 2008
• Involved in the approval of field Quality Control Plans
• Qualifying the WPS/PQR and WPQR as per ASME sec. IX
• Inspection of power piping like P91, P11, P22 ECT.
• BOP (Blance of the plant)
• Inspection in Mechanical, welding and painting for various
materials.
• Boiler erection and commission work at site.
• Power station building, tanks, piping, boiler house.
• Various fabrications and installation activities.
• Receipt Inspection, dimension and visual.
• Hydro testing and dry survey.
Sep 2006 – sep 2007 Metal services company , Saudi Arabia,
QC Engineer (UNDER THE SUPERVSION SAUDI ARAMCO)
3. • Inspection in Mechanical, welding and painting for various
materials.
• Involved in QC activities – Receipt Inspection, dimension and
visual, welder qualification, weekly welder performance.
• Punch list preparation for mechanical and process piping works.
• Various fabrications and installation activities.
• Hydro testing and dry survey.
• Monitoring the job status and reporting to customer.
• Receiving inspection for pipes and fitting.
• Weld map preparation and updating.
• Preparing job package and hydro packages.
June 2004 – august 2006 Industrial Inspection Services,
Mumbai,3rd
party inspection agency QA / QC Engineer (Deputed
at Overseeing Team, Ship Building Center,
Vishakhapatnam)Construction of ship (vessel)
• Involved in the approval of Quality Control Plans (QCP),
Measurement plans (MP), Repair procedure and Test plans (TP)
for various fabrications and installation activities.
• Qualifying the WPS/PQR and WPQR as per ASME sec. IX
• Involved in QC activities – Receipt Inspection, dimension,
visual, hydro test, and dry survey.
• Good Track record in welding inspection of various materials –
Copper, Stainless Steel, Duplex Steel, Titanium and Mild steel.
June 2000 –July 2001 SMT Industrial line, Chennai (TN) QA/QC
Training Engineer.
• Co-ordination with the third Party inspection and testing
agencies.
• Training taken for the defect analysis in GTAW, SAW and
SMAW
• Involved in the preparation of Quality Control Plans (QCP)
• Involved in QC activities – Receipt Inspection, dimension,
visual, hydro test.
Education
2001–2004 University of Madras ,Chennai,
Tamilnadu
Bachelor of Engineering (Mechanical), scored 71
1997-2000 Technical Education, Chennai.
Diploma in Mechanical Engineering, scored 82 %
4. Certifications
• Certified Welding Inspector (CSWIP 3.1) from TWI-UK.
• ASNT Level II in RT, UT, PT & MT.
skill sets
• Welding Techniques (SMAW, SAW, and GTAW) and related
activities.
• Non Destructive Testing (RT, UT, MT & PT)
• Expertise in Radiographic Film Interpretation, Leak Testing –
Helium leak test.
• Sound knowledge in AWS 1.1,ASME I X ASME V,ASME II,
B31.1,B31.3,API 1104 AND API 650
Personal Details
• DOB : 23.02.1980
• Marital status : Married
• Nationality : Indian
• Passport No. : K 5059093
• Permanent Address: No. 9, School st, Mitta Mandagapattu, Villupuram, Tamil
nadu, India Pin code: 605106.
e-mail: udaya.04 @gmail.com, Mobile: +91-8978380225