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Assembly

  1. 1. Few Designed ProductsFew Designed Products Deligh t SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM Application:-Automatic screw feeding & tightening through pneumatic screw driver at various positions. Design Elements:- In-feed Conveyor with singling mechanism, Servo positioning system, auto Screw feeding mechanism to screw driver, Auto handling & ejection devices. Component :-. Electrical circuit breaker Cycle Time:- 5 sec/ Bolt. Operator- No Operator Page-1
  2. 2. Few Designed ProductsFew Designed Products Deligh t SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM Page-2 Component Loader & Servo position slide Stroke:- 200 mm.
  3. 3. Few Designed ProductsFew Designed Products Deligh t SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM Page-3 Screw driver slide Stroke:-150mm. Screw Sizes:-. M4 TO M10 SIZES Screw Types:- Hex socket, Hex head, Star head Screw Length:- L/ D ratio 1.5 to 2.5
  4. 4. Few Designed ProductsFew Designed Products Deligh t Application:-Automotive Clutch assembly line fixture-I Operations:- a.Pedal pad fitment. b.Spring assist cover fitment c.Tolerance eater bush confirmation d.Spacer greasing unit e.Pad pulling and spring assist cover confirmation. Component :- Clutch & assembly parts Cycle Time:- 7 sec/ operation Opertor :- one AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-I Page-1
  5. 5. Few Designed ProductsFew Designed Products Deligh t Application:-Automotive Clutch assembly line fixture-II Operations:- a.Spring base fitment b.Hex bolt height checking c.Hex bolt and flanged nyloc nut assembly fixture. d.Free fall fixture. e.CMC cylinder assembly fixture. Component :- Clutch & assembly parts Cycle Time:- 7 sec/ operation AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-II Page-2
  6. 6. Few Designed ProductsFew Designed Products Deligh t Application:-Automotive Clutch assembly line fixture-III Operations:- a.Stopper bush fitment b.Fitment of stopper & stopper cap c.Over center spring fitment d.Return spring fitment Component :- Clutch & assembly parts Cycle Time:- 7 sec/ operation Operator :- One AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-III Page-3
  7. 7. Few Designed ProductsFew Designed Products Deligh t PRIMARY & SECONDARY PISTON ASSEMBLY SYSTEM Application:-Primary & Secondary piston child parts automatic assembly machine for master cylinder of Break system. Design Elements:-Mechanical Indexers, rodless cylinder pneumatic Slides, slide tables, pallet handling systems, Component fixtures, pneumatic lifters, aluminum Extrusion frame & guarding etc Component :-Automobile hydraulic Break system master cylinder child Parts. Cycle Time:-6 sec/component. Operator :-
  8. 8. Few Designed ProductsFew Designed Products Deligh t FILTER & GASKET PRESSING SYSTEM Application:-Automatic handling &insertion of gasket into Air filter bottom. Design Elements:-In feed belt conveyor, diverter mechanism, Servo indexers, pneumatic gasket insertion unit, ejector, Pressing unit, out feed belt conveyor etc. Component :- Automobile air filter & gasket Cycle Time:- 3sec/ component. Operator :- One
  9. 9. Few Designed ProductsFew Designed Products Deligh t FILTER BASE PART WELDING & GLUE DISPENSING SYSTEM Application:-Resistance welding & glue dispensing of air filter base part. Design Elements:- Servo indexers, water cooling on indexing fixtures, pneumatic pick & place unit, rotary table for glue dispensing, auto-ejector from rotary table. Component :- Automobile air filter Base parts. Cycle Time:- 3sec/ component. Operator :- One
  10. 10. Few Designed ProductsFew Designed Products Deligh t REFRIGERATOR DOOR GASKET & MAGNET ASSEMBLY LINE Application:-Magnet strip insertion into gasket by cutting gasket & magnet inline.Design Elements:- Magnet bobbin with dancing rollers, in-line magnet cutter, in-line gasket cutter, in-line gasket 90 degree tilter ,gasket positioner, assembly ejector & transfer conveyor etc. Component :- Refrigerator s door gasket Cycle Time:- 60sec/ 200 component.
  11. 11. Few Designed ProductsFew Designed Products Deligh t LEVER ASSEMBLY SYSTEM Application:-Automobile Lever assembly auto screwing. Design Elements:-Lever loading slide, screw feeding & insertion assembly, nut feeding & tightening assembly .Nut gripper & screwing mechanism. Component :- Two Wheeler Clutch & Break lever Cycle Time:- 3sec/ component. Operator :- One
  12. 12. Few Designed ProductsFew Designed Products Deligh t PLUNGER & CORD ASSEMBLY & TESTING SYSTEM Application:-Plunger & Cord assembly & testing semi- automatic system. Design Elements:-Plunger body feeder & singling device, indexing main conveyor, plunger body pick & place unit with gripper, steeper motor driven indexer for plunger & washer assembly, body & cord assembly gluing assembly, plunger assembly testing unit & auto-ejector etc. Component :- Automobile Break lever sensor Cycle Time:- 3sec/ component.
  13. 13. Few Designed ProductsFew Designed Products Deligh t STATOR & ROTOR ASSEMBLY SYSTEM FOR ELEC.MOTOR Application:-Industrial motor stator & rotor assembly. Design Elements:-Eight ton Stator resting & sliding table, machine base, adjustable headstock & tail stock for rotor holding. Component :- Heavy Industrial Motor stator & rotor Weight:-8000 Kg. Cycle Time:- 60sec/ Component.
  14. 14. Few Designed ProductsFew Designed Products Deligh t PADDLE DOWEL AUTOFEEDING & RIVETTING SYSTEM Application:-Paddle dowel auto feeding & riveting system. Design Elements:-Split dowel feeding system, dowel orientation changing & riveting system. Component :- Automobile Ignition switch Cycle Time:- 3 sec/ Component. Operator :- One
  15. 15. Few Designed ProductsFew Designed Products Deligh t CAMSHAFT PIN PRESSING Application:-Pin Pressing into Camshaft Design Elements:-Press structure, Pressing dolly, com.fixture etc., hydraulic system Component :- camshaft & pin Cycle Time:- 3 sec/ Component. Pressing force:- 1000 kg. Operator :- One
  16. 16. Few Designed ProductsFew Designed Products Deligh t CAMSHAFT TRIGGER WHEEL PRESSING Application:-Trigger wheel into Camshaft Design Elements:-Press structure, Pressing dolly, com.fixture etc., hydraulic system Component :- camshaft & pin Cycle Time:- 5 sec/ Component. Pressing force:- 2000 kg. Operator :- One

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