Power Transformer in DPL

Abhishek Roy
Abhishek RoySystem Engineer at Infosys à Infosys
12-08-2014 Abhishek Roy 1
DPL Power Transformer(Unit- 
4) 
12-08-2014 Abhishek Roy 2
Transformer Ratings In 
DPL 
Generating transformer for Unit(1&2) 
KVA Rating 37500KVA 
HV/LV (KV) 132/6 KV 
Impedance Voltage at 75 c 11.10% at above ratings 
Connection Symbol Ydelta1 
Frequency 50Hz 
Total Weight 66tones 
Quantity of Oil(gallons) 4048 
Manufactured by English Electric Co Ltd 
12-08-2014 Abhishek Roy 3
Generating Transformer For Unit (3&5) 
MVA Rating(MVA) 42.5 59.5 85 
HV/LV Rating 132/11 KV 
HV/LV(line current) 372.22/4679.3(amps) 
Connection Symbol Ydelta1 
Frequency 50Hz 
Temp Rise Oil(deg Celsius) 40 
Temp Rise Winding(deg 
55 
Celsius) 
Manufactured By BHEL 
12-08-2014 Abhishek Roy 4
Generating Transformer for Unit 4 
KVA Rating (KVA) 85000 
HV/LV(KV) 132/11 
HV/LV(line current) 372/4680 amps 
Connection Symbol Ydelta1 
Frequency 50Hz 
12-08-2014 Abhishek Roy 5
What is a 
Transformer??? 
A transformer is a static Device which 
consists of two or more stationary 
electric circuits whose 
main purpose of transferring 
electrical power by 
magnetically link without 
changing the frequency. 
The Transformer consists of 
several parts:- 
1. Core 
2. Coil 
3. Bushings 
4. Tap Changer 
12-08-2014 Abhishek Roy 6
Transformer Equation 
The Simple Transformer 
Equation states:- 
V2/V1=N2/N1=I1/I2 
Where V2,N2 And V1,N1 are 
the terminal potential 
difference and number of 
turns in secondary and 
primary sides respectively. 
Whereas I1 and I2 are the 
current flowing in primary and 
secondary sides of the 
transformer. 
12-08-2014 Abhishek Roy 7
Types of Transformer 
12-08-2014 Abhishek Roy 8 
Step UP Transformer : 
A transformer in which N2>N1 and which converts low 
voltage to high voltage. 
Step DOWN Transformer : 
A transformer in which N1>N2 and which converts high 
voltage to low voltage.
Transformer Core 
Transformer core is a 
closed magnetic circuit 
through the mutual flux 
i.e. the flux which links with 
both the winding passes. 
The core material and the 
construction of the core 
will be such that 
magnetizing current and 
core losses are minimum. 
The core of the 
transformers are laminated 
in order to reduce eddy 
current losses. 
The laminations are 0.33- 
0.5mm thick. 
These laminations are 
made of transformer 
graded steel containing 3- 
5% silicon 
12-08-2014 Abhishek Roy 9
Transformer Windings 
The conducting material used 
for the windings depends 
upon the application, but 
in all cases the individual 
turns must be electrically 
insulated from each other 
to ensure that the current 
travels throughout every turn. 
High-frequency transformers 
operating in the tens to 
hundreds of kilohertz often 
have windings made of 
braided Litz wire to minimize 
the skin-effect and proximity 
effect losses. 
Large power transformers use 
multiple-stranded conductors 
as well, since even at low 
power frequencies 
non-uniform distribution 
of current would otherwise 
exist in high-current windings. 
12-08-2014 Abhishek Roy 10
Transformer Bushing 
The non-faded portion in 
the picture on the left 
hand side is the 
bushings. In electric 
power, a bushing is 
an insulated device that 
allows an electrical 
conductor to pass safely 
through a (usually) 
earthed conducting 
barrier such as the wall of 
a transformer or circuit 
breaker. 
12-08-2014 Abhishek Roy 11
A bushing must be 
designed to withstand 
the electrical field 
strength produced in the 
insulation, when any 
earthed material is 
present. As the strength 
of the electrical field 
increases, leakage paths 
may develop within the 
insulation. If the energy 
of the leakage path 
overcomes the dielectric 
strength of the insulation, 
it may puncture the 
insulation and allow the 
electrical energy to 
conduct to the nearest 
earthed material causing 
12-08-2014 Abbhuisrhneki nRogy and arcing. 12
12-08-2014 Abhishek Roy 13 
Transformer Tap- 
Changer 
Tap changer is 
connection point 
selection mechanism 
along power 
transformer winding that 
allows a variable number 
of turns to be selected in 
discrete steps. A 
transformer with a 
variable turns ratio is 
produced, enabling 
stepped voltage regulati 
on of the output. The tap 
selection may be made 
via an automatic or 
manual tap 
changer mechanism.
Transformer Construction 
Core Type Transformer Shell Type 
Transformer 
12-08-2014 Abhishek Roy 14
Core Type Transformer 
In the core type of 
transformer, the primary 
and secondary windings are 
wound outside and 
surround the core ring. In 
the core type transformer 
construction, one half of 
each winding is wrapped 
around each leg (or limb) of 
the transformers magnetic 
circuit. In the core type 
transformer flux flowing 
through the frame is Φ. 
12-08-2014 Abhishek Roy 15
Shell Type Transformer 
In the shell type transforme, primary 
and secondary windings are wound 
on the same centre leg or limb which 
has twice the cross-section of the 
other two legs. The advantage here 
is that the magnetic flux has two 
closed magnetic paths to flow 
around external to the coils on both 
left and right hand sides before 
returning back to the central 
coils.This means that the magnetic 
flux circulating around the outer 
limbs of this type of transformer 
construction is equal to Φ/2. 
12-08-2014 Abhishek Roy 16
Transformer Protection 
In the field of electric power 
distribution and 
transmission, a Buchholz 
relay is a safety device 
mounted on some oil-filled 
power transformers 
and reactors, equipped with 
an external overhead oil 
reservoir called 
a conservator. The 
Buchholz Relay is used as 
a protective device 
sensitive to the effects 
of dielectric failure inside 
the equipment. 
12-08-2014 Abhishek Roy 17
Silica Gel Container 
Most of the power 
generation 
companies use silica 
gel breathers fitted to 
the conservator of oil 
filled transformers. 
The purpose of these 
silica gel breathers is 
to absorb the 
moisture in the air 
sucked in by the 
transformer during 
the breathing 
process. 
12-08-2014 Abhishek Roy 18
What is Transformer 
Breathing? 
When load on transformer increases or 
when the transformer under full load, the 
insulating oil of the transformer gets 
heated up, expands and gets expel out 
in to the conservator tank present at the 
top of the power transformer and 
subsequently pushes the dry air out of 
the conservator tank through the silica 
gel breather. This process is called 
breathing out of the transformer. 
12-08-2014 Abhishek Roy 19
12-08-2014 Abhishek Roy 20
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Power Transformer in DPL

  • 2. DPL Power Transformer(Unit- 4) 12-08-2014 Abhishek Roy 2
  • 3. Transformer Ratings In DPL Generating transformer for Unit(1&2) KVA Rating 37500KVA HV/LV (KV) 132/6 KV Impedance Voltage at 75 c 11.10% at above ratings Connection Symbol Ydelta1 Frequency 50Hz Total Weight 66tones Quantity of Oil(gallons) 4048 Manufactured by English Electric Co Ltd 12-08-2014 Abhishek Roy 3
  • 4. Generating Transformer For Unit (3&5) MVA Rating(MVA) 42.5 59.5 85 HV/LV Rating 132/11 KV HV/LV(line current) 372.22/4679.3(amps) Connection Symbol Ydelta1 Frequency 50Hz Temp Rise Oil(deg Celsius) 40 Temp Rise Winding(deg 55 Celsius) Manufactured By BHEL 12-08-2014 Abhishek Roy 4
  • 5. Generating Transformer for Unit 4 KVA Rating (KVA) 85000 HV/LV(KV) 132/11 HV/LV(line current) 372/4680 amps Connection Symbol Ydelta1 Frequency 50Hz 12-08-2014 Abhishek Roy 5
  • 6. What is a Transformer??? A transformer is a static Device which consists of two or more stationary electric circuits whose main purpose of transferring electrical power by magnetically link without changing the frequency. The Transformer consists of several parts:- 1. Core 2. Coil 3. Bushings 4. Tap Changer 12-08-2014 Abhishek Roy 6
  • 7. Transformer Equation The Simple Transformer Equation states:- V2/V1=N2/N1=I1/I2 Where V2,N2 And V1,N1 are the terminal potential difference and number of turns in secondary and primary sides respectively. Whereas I1 and I2 are the current flowing in primary and secondary sides of the transformer. 12-08-2014 Abhishek Roy 7
  • 8. Types of Transformer 12-08-2014 Abhishek Roy 8 Step UP Transformer : A transformer in which N2>N1 and which converts low voltage to high voltage. Step DOWN Transformer : A transformer in which N1>N2 and which converts high voltage to low voltage.
  • 9. Transformer Core Transformer core is a closed magnetic circuit through the mutual flux i.e. the flux which links with both the winding passes. The core material and the construction of the core will be such that magnetizing current and core losses are minimum. The core of the transformers are laminated in order to reduce eddy current losses. The laminations are 0.33- 0.5mm thick. These laminations are made of transformer graded steel containing 3- 5% silicon 12-08-2014 Abhishek Roy 9
  • 10. Transformer Windings The conducting material used for the windings depends upon the application, but in all cases the individual turns must be electrically insulated from each other to ensure that the current travels throughout every turn. High-frequency transformers operating in the tens to hundreds of kilohertz often have windings made of braided Litz wire to minimize the skin-effect and proximity effect losses. Large power transformers use multiple-stranded conductors as well, since even at low power frequencies non-uniform distribution of current would otherwise exist in high-current windings. 12-08-2014 Abhishek Roy 10
  • 11. Transformer Bushing The non-faded portion in the picture on the left hand side is the bushings. In electric power, a bushing is an insulated device that allows an electrical conductor to pass safely through a (usually) earthed conducting barrier such as the wall of a transformer or circuit breaker. 12-08-2014 Abhishek Roy 11
  • 12. A bushing must be designed to withstand the electrical field strength produced in the insulation, when any earthed material is present. As the strength of the electrical field increases, leakage paths may develop within the insulation. If the energy of the leakage path overcomes the dielectric strength of the insulation, it may puncture the insulation and allow the electrical energy to conduct to the nearest earthed material causing 12-08-2014 Abbhuisrhneki nRogy and arcing. 12
  • 13. 12-08-2014 Abhishek Roy 13 Transformer Tap- Changer Tap changer is connection point selection mechanism along power transformer winding that allows a variable number of turns to be selected in discrete steps. A transformer with a variable turns ratio is produced, enabling stepped voltage regulati on of the output. The tap selection may be made via an automatic or manual tap changer mechanism.
  • 14. Transformer Construction Core Type Transformer Shell Type Transformer 12-08-2014 Abhishek Roy 14
  • 15. Core Type Transformer In the core type of transformer, the primary and secondary windings are wound outside and surround the core ring. In the core type transformer construction, one half of each winding is wrapped around each leg (or limb) of the transformers magnetic circuit. In the core type transformer flux flowing through the frame is Φ. 12-08-2014 Abhishek Roy 15
  • 16. Shell Type Transformer In the shell type transforme, primary and secondary windings are wound on the same centre leg or limb which has twice the cross-section of the other two legs. The advantage here is that the magnetic flux has two closed magnetic paths to flow around external to the coils on both left and right hand sides before returning back to the central coils.This means that the magnetic flux circulating around the outer limbs of this type of transformer construction is equal to Φ/2. 12-08-2014 Abhishek Roy 16
  • 17. Transformer Protection In the field of electric power distribution and transmission, a Buchholz relay is a safety device mounted on some oil-filled power transformers and reactors, equipped with an external overhead oil reservoir called a conservator. The Buchholz Relay is used as a protective device sensitive to the effects of dielectric failure inside the equipment. 12-08-2014 Abhishek Roy 17
  • 18. Silica Gel Container Most of the power generation companies use silica gel breathers fitted to the conservator of oil filled transformers. The purpose of these silica gel breathers is to absorb the moisture in the air sucked in by the transformer during the breathing process. 12-08-2014 Abhishek Roy 18
  • 19. What is Transformer Breathing? When load on transformer increases or when the transformer under full load, the insulating oil of the transformer gets heated up, expands and gets expel out in to the conservator tank present at the top of the power transformer and subsequently pushes the dry air out of the conservator tank through the silica gel breather. This process is called breathing out of the transformer. 12-08-2014 Abhishek Roy 19