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Total Productive Maintenance (TPM) Superfactory Manufacturing Excellence Series Lean Overview 5S & Visual Factory Cellular Manufacturing Jidoka Kaizen Poka Yoke & Mistake Proofing Quick Changeover & SMED Production Preparation Process (3P) Pull Manufacturing & Just In Time Standard Work Theory of Constraints Total Productive Maintenance Training Within Industry (TWI) Value Streams
Contents © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Introduction © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Components and Implementation © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Types of Maintenance Strategies © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Types of Maintenance Strategies © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object]
Implementing TPM © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
2.  Select First TPM Area and Team © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
TPM Management © 2007 Superfactory™.  All Rights Reserved. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Lifetime Failure Rates © 2007 Superfactory™.  All Rights Reserved. Infant mortality and improper use failure “ normal” failure Wearout failure Failure rate Lifetime
Maintenance Costs Full Cost View © 2007 Superfactory™.  All Rights Reserved. Maintenance  Commitment Cost Optimal   Total costs Full cost of breakdowns Preventive maintenance costs

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TPM Superfactory Lean Manufacturing Excellence Series Overview

  • 1. Total Productive Maintenance (TPM) Superfactory Manufacturing Excellence Series Lean Overview 5S & Visual Factory Cellular Manufacturing Jidoka Kaizen Poka Yoke & Mistake Proofing Quick Changeover & SMED Production Preparation Process (3P) Pull Manufacturing & Just In Time Standard Work Theory of Constraints Total Productive Maintenance Training Within Industry (TWI) Value Streams
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10. Lifetime Failure Rates © 2007 Superfactory™. All Rights Reserved. Infant mortality and improper use failure “ normal” failure Wearout failure Failure rate Lifetime
  • 11. Maintenance Costs Full Cost View © 2007 Superfactory™. All Rights Reserved. Maintenance Commitment Cost Optimal Total costs Full cost of breakdowns Preventive maintenance costs