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Era Industries Presentaion

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Description of Capabilities

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Era Industries Presentaion

  1. 1. Phone: 847-678-6617 Email: sales@eraind.com
  2. 7. <ul><li>Machined from Solid Bar Stock 303 Stainless Steel. </li></ul><ul><li>Close tolerance Specification.. </li></ul><ul><li>High tolerance consistent wall thickness required. </li></ul><ul><li>8 weeks Lead-Time including the reverse Engineering from casting. </li></ul><ul><li>Bar Stock product was more consistent then original cast design. </li></ul>
  3. 8. <ul><li>Inconel 718 AMS 5383 Investment Casting </li></ul><ul><li>Nickel plated bores </li></ul><ul><li>Target and flow testing requirements. </li></ul><ul><li>Tolerance within .0002” </li></ul><ul><li>Conical Seal </li></ul>
  4. 9. <ul><li>Inconel 738 Investment Casting </li></ul><ul><li>Close tolerance requirements throughout part. </li></ul><ul><li>Turned/Milled and ground in house. </li></ul>
  5. 10. <ul><li>Aluminum 6061-t651 </li></ul><ul><li>Made from solid due to thin walls. </li></ul><ul><li>5 axis machining </li></ul><ul><li>Reverse Engineering Casting from bar stock </li></ul>
  6. 11. <ul><li>Machined from Nitronic 60 </li></ul><ul><li>Close finish Specifications </li></ul><ul><li>Full profile NPT Threads </li></ul>
  7. 12. <ul><li>Aluminum 2024 A250/11 </li></ul><ul><li>Machined from a solid </li></ul><ul><li>Multi-Axis Machining </li></ul><ul><li>Parts family up to 12” Dia. O.D. </li></ul>
  8. 13. <ul><li>Wasp. Alloy Material </li></ul><ul><li>Strict flatness requirement of .0005 all over part </li></ul><ul><li>13” Diameter O.D. x 1/16” Thickness </li></ul><ul><li>Fabricated in house through in house developed processes. </li></ul>
  9. 14. <ul><li>Bearing retainer made from PH13-8 is a Martensitic Stainless Steel. </li></ul><ul><li>CNC turning and 5 axis milling. </li></ul><ul><li>Material supplied in a heat treated condition. </li></ul><ul><li>Part is then hardened and ground to proper flatness. </li></ul>
  10. 15. <ul><li>Rough Machining Heat treating </li></ul><ul><li>Part made from a Vacuum Remelt 4340 material </li></ul><ul><li>Shot peened to improve Durability and surface finish. </li></ul><ul><li>Offset bores jig ground to within .0003” </li></ul>
  11. 16. <ul><li>Reverse Engineered Assembly from a damaged casting. </li></ul><ul><li>Hog Out from a solid piece of Aluminum. </li></ul><ul><li>Our engineering department was faced with a situation where there was no print or any Engineering data from the previous design. </li></ul>
  12. 17. <ul><li>Titanium Forging was re-Engineered and made from a solid bar. </li></ul><ul><li>This resulted in lower cost a product with superior strength than the original. </li></ul><ul><li>Part requires deep hole drilling. </li></ul>
  13. 18. <ul><li>Aluminum casting approximately 8” x 4” </li></ul><ul><li>Aluminum C355 machined and assembled w/SS Liners </li></ul><ul><li>Hard Coat anodizing and Chemical Film, FPI Inspection </li></ul><ul><li>Multiple Sub-Processes and close tolerances of .0002” </li></ul>
  14. 19. <ul><li>Fabricated from Aluminum </li></ul><ul><li>Chem. Filmed and then painted. </li></ul>
  15. 20. <ul><li>Assembly used in military transport. </li></ul><ul><li>Maintain multi-axis concentricity of assembly within .003 “. </li></ul><ul><li>Final diameter ground to within 0.0005” </li></ul>
  16. 21. <ul><li>Proprietary 3 rd axis ability </li></ul><ul><li>Consistent, cost efficient blanking </li></ul><ul><li>5’ x12’ sheet cutting capabilities. </li></ul><ul><li>5” plus thickness of material cutting. </li></ul>