Hybrid Nano-composite coatings are a high toughness, durable Nano-composite coating that is molecularly bonded to the surface of steel. The coating combines the properties and reliability of extremely tough, durable, and corrosion resistant engineering thermoplastics, with the abrasion resistance and durability of glass-ceramics. Using proprietary chemistries, this hybrid Nano-composite is applied and molecularly bonded to the surface of steel, forming a permanent, durable, abrasion and corrosion resistant coating.
• True molecular, covalent bonding to the steel surface using advanced coating chemistries and steel surface treatments to produce a true molecular bond that will not fail in service. No undercutting or attach through defects are possible, since the coating is permanently adhered to the surface.
• Extreme toughness and flexibility. By hybridizing the ceramic-like high durability, molecular bonded phase with engineering thermoplastic materials at the Nano-scale, a material with higher ductility than steel, but hardness similar to glass and ceramic materials is created. The unique fusion of high hardness, and durability/resiliency creates an extremely abrasion resistant, yet amazingly resilient surface.
• High hardness and abrasion resistance. Because of the ceramic network of the hybrid Nano-composite coatings, the coatings are nearly as hard as glass, and are largely ceramic. This hardness is combined with the toughness derived from the engineering thermoplastic interpenetrating network and this combination of hardness and toughness is what makes hybrid Nano-composites more abrasion resistant than any other low cost coating solution.
• High temperature stability. Hybrid Nano-composite coatings have been tested in air environments up to temperature extremes of 800F and higher. Long term durability at 400F has been demonstrated in hydroclave testing with our high toughness pipe ID Nano-composite coatings.
• Cost-effective. Because the hybrid Nano-composites are applied and heat-cured similar to fusion bond epoxy coatings, costs are lower than for any similar performing coating system.
• Hydrophobic and omniphobic properties. Base materials are hydrophobic, shedding water and providing very low frictional flow resistance, which can increase flow. Advanced versions in development using high surface energy additives can be made omniphobic, shedding both oil and water fluids.
• Low surface energy and flow resistance: Hybrid Nano-composite coatings fill and smooth surface defects, providing a Nano-smooth surface like glass. This, combined with their extremely low surface energy create a very low flow resistance, reducing pumping losses in long drill strings and production tubing.
Call us for a complimentary consultation at: 850-463-0050 or Email us at: info@ener-corr.com
2. • Hybrid Nano composite coatings are a high
toughness, durable Nano composite coating
that is molecularly bonded to the surface of
steel.
• The coating combines the properties and
reliability of extremely tough, durable, and
corrosion resistant engineering thermoplastics,
with the abrasion resistance and durability of
glass-ceramics.
• Using proprietary chemistries, this hybrid Nano
composite is applied and molecularly bonded
to the surface of steel, forming a permanent,
durable, abrasion and corrosion resistant
coating.
NANO TECHNOLOGY… The Next Frontier
in Science and Technology
3. • True molecular, covalent
bonding to the steel surface
using advanced
coating chemistries and steel
surface treatments to
produce a true molecular
bond that will not fail in
service.
• No undercutting or attach
through defects are possible,
since the coating is
permanently adhered to the
surface.
NanoTech HPC
Hybrid Pipe
Coating
Economical
Environmentally
Friendly
Superior
Corrosion
Solution!
4. Coating Properties
• The temperature rating is
800F and higher
• The penetrant does not
change the drift
• Will not cut the coating by
running wire lines & fishing
tools
• Long term durability at 400F
• Resistance to High CO2
and H2S
• Hydrophobic and Omni-
phobic properties
Extended Run Time
• High temperature stability.
Hybrid Nano composite
coatings have been tested
in air environments up to
temperature extremes of
800F and higher. Long term
durability at 400F has been
demonstrated in hydroclave
testing with our high
toughness pipe ID Nano
composite coatings.
Disposal Wells
Injection Wells
Severe
Corrosion
ID
Drill Pipe
3
Mil
Mild
Corrosion
Mild
Abrasion
2 Mil
Coat
1
Mil
Coat
Low
Corrosion
Low
Abrasion
0.5 Mil
Coat
5. Cost Effective
• Add all these benefits to the
reduced process costs resulting
from less process steps and you
have a corrosion control coating
that will meet your needs for
environmentally friendliness,
improved product performance
and excellent functional
substrate protection.
• All-in-all NanoTech HPC is a
superior technology solution that
delivers a better protective
Nano composite coating.
0
50
100
150
200
250
300
350
400
Life of
Untreated
Drill Pipe
Disposal
Well w/
NanoTech
HPC
Injection
Well w/
NanoTech
HPC
NanoTech
HPC Coated
Drill Pipe
Corrosion
Abrasion
Temp
6. Our Strengths:
→ Enhanced corrosion resistance
→ Additional hardness for high abrasive conditions
→ Extreme high heat applications
→ Reduced coefficient of friction
TempTemp
ToleranceTolerance
400F
400F
400F
400F
Up to
Up to
800F
800F
AbrasionAbrasion
ResistanceResistance
9h9h
8h8h
7h7h
6h6h
5h5h
HighHigh
ResistanceResistance
H2S
H2S
CO2CO2
HCL
HCL
7. NanoTech HPC Properties:
• True molecular, covalent bonding to the steel surface using advanced coating
chemistries and surface treatments to produce a true molecular bond that won’t
fail in service. The coating is permanently adhered to the surface.
• Extreme toughness and flexibility. By hybridizing the ceramic-like high durability,
molecular bonded phase with engineering thermoplastic materials at the Nano-
scale, a material with higher ductility than steel, but hardness similar to glass and
ceramic materials is created.
• Exceptional scratch and abrasion resistance.
• High temperature stability. Temperature extremes of 800F and higher have been
tested. Long term durability at 400F has been demonstrated in hydroclave testing
with our high toughness pipe ID Nano-composite coatings.
• Cost-effective solution, increase drill pipe life from 3X to 8X it’s normal life span.
• Low VOC emissions (Volatile Organic Compounds).
• Maximum protection against salt water, H2S, CO2.
• No negative impact on environment/ecology.
• Hydrophobic and omniphobic properties. Base materials are
hydrophobic, shedding water and providing very low frictional flow resistance,
which can increase flow.
• Low surface energy and flow resistance: Fills and smooths surface defects,
providing a Nano-smooth surface like glass. This, combined with extremely low
surface energy it creates a very low flow resistance, reducing pumping losses in
long drill strings and production tubing.
8. To appreciate the need for this service one must first understand that typical
untreated pipe costs less than half that of lined pipe, and lined pipe is also prone to
failure. The other issue which makes treated unlined pipe of a specific diameter
pipe more attractive than lined is the amount of Cubic feet per minute that can flow.
Lined pipe of the same dimension always has a smaller internal diameter as
opposed to untreated pipe, resulting in the lined pipe producing lower flow rates.
As untreated pipe corrodes the internal diameter diminishes thus restricting flow. In
the industry this is what contributes to a mechanical depletion curve. Untreated
pipes coming out of the original test field sometimes have internal diameters as
small as a pencil. By protecting non lined pipe an operator gets higher flow rates
and saves on having to frequently replace pipe.
For a Complimentary Consultation: Ardie Rah, E.S.P.E., President
405-509-9291 or Email us at
ardierah@ener-corr.com