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FUJIFILM
Micro Filter


Alexander Link
Product Manager
Industrial Products
FUJIFILM (Switzerland) AG
Niederhaslistrasse 12
8157 Dielsdorf
Tel.: +41 (0) 44 855 51 82
industrial@fujifilm.ch
www.fujifilm.ch
Micro filtration for the industry




                     Einführung in die neue Fuji Power-Point-Präsentation | 2
Agenda

   •History
   •Advantages
   •Our Main Products
   •Applications


Einführung in die neue Fuji Power-Point-Präsentation | 3
1. Our History
          The technology cultivated with the photograph film is applied
                  1. Membrane and Film Forming Technology
                       2. Precision Chemistry Technology
                          3. Quality Control Engineering




About 30 years ago : Start filterbusiness for beer filtration
About 20 years ago : Start cartridge filter business
                       For “UPW” with CA membranes
About 15 years ago : Succes to develop “PSE” membranes which has unique structure with
                       internal dense layer.
Now focussing on all markets as performance of new membranes are suitable for Market
Specific requirement (semiconductor, pharmaceutical, Food industry,..)
                                                            Einführung in die neue Fuji Power-Point-Präsentation | 4
2. Advantages

      Fujifilm PS membrane has :


        Original Asymmetric Structure
        Extended Service Life
        Low initial pressure loss with high flow rates
        Reliable trapping
        Excellent sharpness of pore size distribution




                                      Einführung in die neue Fuji Power-Point-Präsentation | 5
Original asymmetric structure
                                                                           INLET
  INLET-Side Pores Capture Larger-Size
  Particles (Bulky Impurities)



  Pores Distributed in the Effective                                            SEM
  MF-Layer Absolutely Capture Target Size
                                                                             x-section
  Particles without Clogging




 “Cushion-Like” Layer of the OUTLET-
 Side Sustains Effective MF-Layer
                                                                           OUTLET


                                 Einführung in die neue Fuji Power-Point-Präsentation | 6
Extended service life
   Comparison Between FUJI and Ordinary MF
          Thicker “Pre-Capturing”
           Thicker “Pre-Capturing”
          Zone
           Zone
          Provides Amazing Long-
           Provides Amazing Long-
          Life
           Life




       Well-Designed
        Well-Designed
       Dense MF-Layer
        Dense MF-Layer
       Attains both
        Attains both
       Long-Life &
        Long-Life &
       Anti-Clogging
        Anti-Clogging


                     Einführung in die neue Fuji Power-Point-Präsentation | 7
Einführung in die neue Fuji Power-Point-Präsentation | 8
Comparison Between FUJI and Ordinary MF
Advantage of FUJI:
Low initial pressure loss with high flow rates!
FUJI PSE Micro Filter             Others
NO Clogging Character




                             Einführung in die neue Fuji Power-Point-Präsentation | 9
Reliable trapping performance
                          A      B(FUJI I L M
                                  (FUJIF        PSE)
                                                PSE)
                                                       C                            D

Cross Section Model
of the Membranes                                                                                 dense layer




Pore Distribution Model                                                                             The pore size of
in the MF-Layer                                                                                     A~D is same
(Vertical View)

                           A          B (FF-PSE)
                                            PSE)              C                                 D

       Lifetime           Poor           Excellent          Good                             Good


      Flow Rate           Poor           Excellent           Fair                            Good


      Capturing           Good            Good              Good                              Fair
      Reliability

                                                       Einführung in die neue Fuji Power-Point-Präsentation | 10
Sharpness of pore size distribution




                       Einführung in die neue Fuji Power-Point-Präsentation | 11
3. Our Main products
                    Media              Rating                         Diameter

    PSE        PSE membrane –        0,1 – 1,2 µm                       70 mm
                   unique              Special :
   PSE-L        asymmetrical                                            70 mm
                                   0,05 and 0,03 µm
  PSE-XL          strucure                                            81.5 mm
PSE-SXL/UXL                                                            130 mm

    PPE         PP non woven       0.4 µm – 30 µm                       70 µm
  PPE-UXL                            1 – 30 µm                         130 mm
     FL             PTFE           0.1 – 0.45 µm                        70 mm
   FL-XL                             1 – 10 µm                         130 mm

 High Purity   PTFE or Stainless     0,003 µm                     Different
  gasfilters        steel                                     connections/ lenght
                                         Einführung in die neue Fuji Power-Point-Präsentation | 12
Range of AstroPore Microfilters for liquids: 0.03 - 30µm


    Reverse
                            Ultrafiltration                                                Filters
    Osmosis
                 Nano-
                                                    Microfiltration
               filtration


 0,0001       0,001            0,01           0,1                1               10            100 µm

               Organic
                                                        Colloids                      Algae
              Compounds

      Salts                  Organic Macromolecules                    Yeast           Pollens

                                      Virus                       Bacteria


                                    Polio             Smallest                  Red           Hair
                                                                                Cell
                                    Virus             Bacteria



                                                                 Einführung in die neue Fuji Power-Point-Präsentation | 13
Line Up
                     10μm            1μm                                  0.1μm


For
Aqueous
Usage                                  PSE Cartridges



For                 PPE Cartridges
NON-Aqueous
Usage

Organic Solvents,                                FL Cartridges
Gases, etc.


                                           Einführung in die neue Fuji Power-Point-Präsentation | 14
4. Applications
 Semiconductor
 –   High purity water
 –   Developer
 –   Clean and etch bath chemicals
 –   Aqueous based chemicals
 –   High purity gasfiltration

 Solar industry/ LCD manufacturing
 – High flow DI water flushing systems
 – Etching chemicals
 – High purity gasfiltration



                                         Einführung in die neue Fuji Power-Point-Präsentation | 15
Graphic Arts
– Printing industry
– Inks and inkjet applications (waterbased /
  Solvent based)
– Wide format printers

Food and beverage
–   Beer
–   Wine
–   Soft drinks
–   Mineral water botteling
General industry
– Optical Disc
– CD/DVD
                                         Einführung in die neue Fuji Power-Point-Präsentation | 16
Summary

    The benefits of Fujifilm Micro Filters are:

          Original Asymmetric Structure
          No clogging character
          Extended Service Life (up to 2x!)
          Low initial pressure loss with high flow rates
          Reliable trapping
          Excellent sharpness of pore size distribution

       Higher reliability and less costs in production!

                                   Einführung in die neue Fuji Power-Point-Präsentation | 17
Our Membranes - Your Solutions
                 Einführung in die neue Fuji Power-Point-Präsentation | 18

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Fujifilm - Micro Filter Astro Pore

  • 1. FUJIFILM Micro Filter Alexander Link Product Manager Industrial Products FUJIFILM (Switzerland) AG Niederhaslistrasse 12 8157 Dielsdorf Tel.: +41 (0) 44 855 51 82 industrial@fujifilm.ch www.fujifilm.ch
  • 2. Micro filtration for the industry Einführung in die neue Fuji Power-Point-Präsentation | 2
  • 3. Agenda •History •Advantages •Our Main Products •Applications Einführung in die neue Fuji Power-Point-Präsentation | 3
  • 4. 1. Our History The technology cultivated with the photograph film is applied 1. Membrane and Film Forming Technology 2. Precision Chemistry Technology 3. Quality Control Engineering About 30 years ago : Start filterbusiness for beer filtration About 20 years ago : Start cartridge filter business For “UPW” with CA membranes About 15 years ago : Succes to develop “PSE” membranes which has unique structure with internal dense layer. Now focussing on all markets as performance of new membranes are suitable for Market Specific requirement (semiconductor, pharmaceutical, Food industry,..) Einführung in die neue Fuji Power-Point-Präsentation | 4
  • 5. 2. Advantages Fujifilm PS membrane has : Original Asymmetric Structure Extended Service Life Low initial pressure loss with high flow rates Reliable trapping Excellent sharpness of pore size distribution Einführung in die neue Fuji Power-Point-Präsentation | 5
  • 6. Original asymmetric structure INLET INLET-Side Pores Capture Larger-Size Particles (Bulky Impurities) Pores Distributed in the Effective SEM MF-Layer Absolutely Capture Target Size x-section Particles without Clogging “Cushion-Like” Layer of the OUTLET- Side Sustains Effective MF-Layer OUTLET Einführung in die neue Fuji Power-Point-Präsentation | 6
  • 7. Extended service life Comparison Between FUJI and Ordinary MF Thicker “Pre-Capturing” Thicker “Pre-Capturing” Zone Zone Provides Amazing Long- Provides Amazing Long- Life Life Well-Designed Well-Designed Dense MF-Layer Dense MF-Layer Attains both Attains both Long-Life & Long-Life & Anti-Clogging Anti-Clogging Einführung in die neue Fuji Power-Point-Präsentation | 7
  • 8. Einführung in die neue Fuji Power-Point-Präsentation | 8
  • 9. Comparison Between FUJI and Ordinary MF Advantage of FUJI: Low initial pressure loss with high flow rates! FUJI PSE Micro Filter Others NO Clogging Character Einführung in die neue Fuji Power-Point-Präsentation | 9
  • 10. Reliable trapping performance A B(FUJI I L M (FUJIF PSE) PSE) C D Cross Section Model of the Membranes dense layer Pore Distribution Model The pore size of in the MF-Layer A~D is same (Vertical View) A B (FF-PSE) PSE) C D Lifetime Poor Excellent Good Good Flow Rate Poor Excellent Fair Good Capturing Good Good Good Fair Reliability Einführung in die neue Fuji Power-Point-Präsentation | 10
  • 11. Sharpness of pore size distribution Einführung in die neue Fuji Power-Point-Präsentation | 11
  • 12. 3. Our Main products Media Rating Diameter PSE PSE membrane – 0,1 – 1,2 µm 70 mm unique Special : PSE-L asymmetrical 70 mm 0,05 and 0,03 µm PSE-XL strucure 81.5 mm PSE-SXL/UXL 130 mm PPE PP non woven 0.4 µm – 30 µm 70 µm PPE-UXL 1 – 30 µm 130 mm FL PTFE 0.1 – 0.45 µm 70 mm FL-XL 1 – 10 µm 130 mm High Purity PTFE or Stainless 0,003 µm Different gasfilters steel connections/ lenght Einführung in die neue Fuji Power-Point-Präsentation | 12
  • 13. Range of AstroPore Microfilters for liquids: 0.03 - 30µm Reverse Ultrafiltration Filters Osmosis Nano- Microfiltration filtration 0,0001 0,001 0,01 0,1 1 10 100 µm Organic Colloids Algae Compounds Salts Organic Macromolecules Yeast Pollens Virus Bacteria Polio Smallest Red Hair Cell Virus Bacteria Einführung in die neue Fuji Power-Point-Präsentation | 13
  • 14. Line Up 10μm 1μm 0.1μm For Aqueous Usage PSE Cartridges For PPE Cartridges NON-Aqueous Usage Organic Solvents, FL Cartridges Gases, etc. Einführung in die neue Fuji Power-Point-Präsentation | 14
  • 15. 4. Applications Semiconductor – High purity water – Developer – Clean and etch bath chemicals – Aqueous based chemicals – High purity gasfiltration Solar industry/ LCD manufacturing – High flow DI water flushing systems – Etching chemicals – High purity gasfiltration Einführung in die neue Fuji Power-Point-Präsentation | 15
  • 16. Graphic Arts – Printing industry – Inks and inkjet applications (waterbased / Solvent based) – Wide format printers Food and beverage – Beer – Wine – Soft drinks – Mineral water botteling General industry – Optical Disc – CD/DVD Einführung in die neue Fuji Power-Point-Präsentation | 16
  • 17. Summary The benefits of Fujifilm Micro Filters are: Original Asymmetric Structure No clogging character Extended Service Life (up to 2x!) Low initial pressure loss with high flow rates Reliable trapping Excellent sharpness of pore size distribution Higher reliability and less costs in production! Einführung in die neue Fuji Power-Point-Präsentation | 17
  • 18. Our Membranes - Your Solutions Einführung in die neue Fuji Power-Point-Präsentation | 18