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LEATHER
PROCESSING
LEATHER
• It is a durable and flexible material created via
  the tanning of putrescible animal raw
  hide and skin, primarily cattle hide.
• It is animal skin that has been processed to
  retain its flexibility, toughness, and waterproof
  nature.
LEATHER
• The natural surface of leather is similar to
  wood grain, each has its own distinct
  characteristics. These unique features exude
  authenticity and accentuate the landscape of
  each individual hide.
TYPES OF LEATHER


   Full-grain      Top-grain




 Corrected-grain     Split
HISTORY
• Prehistoric people wrapped animal skins
  around their bodies for warmth.
• Romans used leather for shoes and tunics as
  well as for breastplates and shields. In fact,
  the first recorded tanning guild was formed in
  the Roman Empire.
HISTORY
• Ancient Hebrews are credited with inventing
  the first tanning process using oak bark. The
  American Indians used fish oil for the same
  purpose. American colonists found that plants
  such as the hemlock and chest-nut trees could
  also be used for tanning.
HISTORY
• In the 19th century, machines were developed
  to perform these processes and an American
  chemist developed a tanning method using
  chromium salts that cut the processing time
  from weeks or months to just a few hours.
COMPANIES
Company Name:      GENUINELEATHER
Business Type:     Distributor/Wholesaler
Product/Service:   Leather
Address:           San Roque, Marikina

Company Name:      J.J. Agustin Trading
Business Type:     Distributor/Wholesaler, Other
Product/Service:   Wet Salted Raw Hide & Skins, Water Buffalo Horns
Address:           Mandurriao, Iloilo CIty

Company Name:      Golden Fortune Prime Source, Inc.
Business Type:     Manufacturer, Distributor/Wholesaler
Product/Service:   Stingray and exotic skin furniture, etc.
Address:           Quezon City
RAW MATERIALS
• SKIN/HIDES
   – from cows, pigs, goats, and sheep;
   – exotic animals such as alligators, ostriches,
     and kangaroos
RAW MATERIALS
• TANNING MATERIALS
   – Vegetable - extracts from the bark and
     wood of trees (oak, wattle etc.).
   – Mineral - in the main, trivalent chromium
     sulphate.
   – Aldehydes - formaldehyde, glutaraldehyde
     or oxazolidine
   – Synthetic replacements
ENVIRONMENTAL IMPACT
• the impact of livestock
• the heavy use of polluting chemicals in the
  tanning process
• air pollution due to the transformation
  process
• Leather biodegrades slowly
MANUFACTURE
• Trimming
MANUFACTURE
• Soaking
• Fleshing
MANUFACTURE
• Dehairing, reliming, deliming
MANUFACTURE
• Bating and Pickling - serves to prepare the
  hide for the actual base tannage
MANUFACTURE
• The Tanning process – Chrome Tanning
MANUFACTURE
• Neutralizing – removes unwanted acids
MANUFACTURE
• Wringing/Siding




          Wet blue hides after tanning and being wrung
MANUFACTURE
• Splitting
MANUFACTURE
• Shaving
MANUFACTURE
• Retanning (Vegetable Tanning)




 Wet blue hides after receiving a vegetable retannage - now "natural" in color.
MANUFACTURE
• Fat liquioring/hot stuffing




  A stuffing mill about to be pulled - the drum is made of wood and the door has
         been removed to allow the leather to cool enough to be handled.
MANUFACTURE
• Fat liquoring/hot stuffing
MANUFACTURE
• Drying
MANUFACTURE
• Finishing




              Hand "swabbing" dye coats.
MANUFACTURE
• Finishing




         Leather in the "stick dryer" after receiving dye coats.
MANUFACTURE
• For the most part, the leather is complete at
  this point, and it’s ready to be sorted, graded,
  packed, and shipped.
Leather processing

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Leather processing