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02 work methods design

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A part of Industrial Engineering

Publié dans : Direction et management
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02 work methods design

  1. 1. WORK METHODS DESIGN THE BROAD VIEW
  2. 2. THE OVER ALL MANUFACTURING PROCESS Planning Pre-Production Production
  3. 3. PLANNING Specification of Operator Method
  4. 4. PRELIMINARY DATA REQUIRED IN DECISION MAKING  Product requirements  Quality Specifications  Volume (Total Schedule)  Availability of Facilities  Economic Factors  Longevity of Product  Cost Estimate  Capacity  Safety Requirements  Others…
  5. 5. DESIGN OF PRODUCT  Size  Shape  Handling Care  Weight  Material  Ultimate Use
  6. 6. DESIGN OF PROCESS  Operations Required  Operation Sequence  Location Points  Dimensions and Tolerances  Machines, Tools, Gages and Equipment Required
  7. 7. DESIGN OF OPERATOR METHOD Establishment of Man-Job Relationship by determining:  How the Operator is to perform the operation  Workspace  Flow  Economic Evaluation Coordination of Information with other Planning functions to be sure, all pieces fit together and are workable as related to Control of Operator Method
  8. 8. DESIGN OF TOOLS AND EQUIPMENT  Jigs  Fixtures  Dies  Gages  Tools  Machines
  9. 9. DESIGN OF PLANT LAYOUT  Location of Tooling and Equipment  Location of Stock Supply  Location of Services (Utilities)  Workspace  Material Handling Equipment  Man Machine Relationship
  10. 10. DETERMINATION OF TIME Establish Time for:  Mechanical Activity  Operator Activity oCyclic oNon Cyclic  Cost Estimates  Overall Labour Controls
  11. 11. PRE-PRODUCTION Installation of Operator Method
  12. 12. Installation of Facilities Tryout of Facilities & Materials (Test Runs) Release of Routing for Labour Control Assignment of Operators Installation of Specified Operator Method through Training of Operators Verification of Method Time Relationship
  13. 13. PRODUCTION Maintenance of Operator Method
  14. 14. SYSTEMATIC FOLLOWUP TO COMPARE Record of Specified Method Vs Actual Operator Method Improvement Possibilities Deteriorated Method Incorporation of Desirable Features Deteriorated Method Improved Method
  15. 15. MANUFACTURING EXECUTION SYSTEM (MES)

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