3. We specialize in Forged,heat treated and machined components based on in-
house design and development of forging dies,machining jigs & fixtures,gauges
and manufacturing processes.
Presently manufacturing components for Cars,Trucks,Off Highway
Axles,Agricultural Tractors,Motor Cycles,Fifth Wheels and Industrial Comveyor
systems.
Company Profile
Our History
2006 - Established forge Factory 30,000 Square area & 60 employee.
2008 - Established cast Factory 30,000 Square area & 70 employee.
2009 - Formed a Private Limited Company Capacity 10,000 T per year.
2010 - Pioneered the production of automotive forgings in China.
2010 - Certified for ISO 9001:2008 .
2011 - Separate unit for machining.
2012 - Certified for ISO 9001 : 2000 (TUV) - Germany.
2013 - Certified for ISO 14001:2004 Environmental Management.
2014 - OHSAS 18001:2007 Health & Safety Management.
2015 - Certified for ISO TS16949.
To-day Largest Forging House in China–exporting approximately 60% of its out-put.
JHSeiko Casting & Forgings Ltd, established in 2006, is a leading China forge
producing Forged, Fabricated and Machined components. Offering forging,
machining and fabrication to our customers eliminates the reliance on sub-
contractors. This not only ensures full traceability and quality of components but
also improves lead times.By having a rotational method of production components
can move onto the next process, machining for example,whilst the batch quantity
is still being forged.
Our Major Clients in China
1.Atlas Honda Motorcycles
2.Massey Ferguson
3.Tractors Fiat Tractors
International Customers
1.Dana Italia S.P.A Spicer Off Highway axle Division- Italy
2.Taurus International Corporation – USA
3.Crown Automotives Co. – USA
4.VBG Ltd.- Fontaine – UK
5.USD Formteiltechnik GMBH - Germany
6.Sidem N.V. - Belgium
Total staff strength is about 750,including:
4. Warehousing
At JHSEIKO CASTING & Forgings Ltd we have dedicated warehousing facilities,
currently housing over 2500 pallets of stock.
Manufactured components are held in stock, enabling immediate despatch, for
customers requiring orders on a 'call off' basis*.
Each warehouse is equipped with fully calibrated weighing equipment, label
printers, stock tracking capabilities and packaging materials.
This is just one of the differences between JHSEIKO CASTING & Forgings and other
manufacturing companies. We can offer a complete and comprehensive package of
services to help you, allowing you to concentrate on your core activities.
*Subject to our standard terms, conditions of sale and credit approval. Stocking
contracts may be subject to minimum draw down of stock and buy back clauses.
Material Stocks
Material stock is considered a valuable resource at JHSEIKO CASTING & Forgings. By
having dedicated warehousing holding over 250 tonnes of stock, we have the
capacity to purchase material in larger more economical volumes, minimising the
requirement for multiple deliveries from suppliers.
5. Organization Chart.
Technology Dept.
R&D Center.
Design &
Technics Dept.
Information
Center.
Data Room.
Production Dept.
Machining
workshop.
Surface Treatment
Blanking Group
Hot Treatment
Semi-finished
Goods storeroom
Finished Goods
Storeroom.
Tools Storeroom.
Mould Group.
Quality Assurance.
Labouratory.
Measurement
Room.
Inspection Team.
Finance Dept.
Cashier.
Accountant.
Settlement.
Office Dept.
Personnel Dept.
Training.
General Manager
Chairman of Board
Casting Plant
Forging Plant
Commere Dept.
Domestic Market
Dept.
International
Market Dept.
Customer Service
Dept.
Transportation
Dept.
The Representative of Management
Waste warehouse.
Security Office
Electrical Group
Purchasing Dept.
Office Supplies Dept.
Material Warehouse.
Accessories
Warehouse
6. Who needs forging?
The giants of worldwide industries turn to JIAHE SEIKO Forgings when critical
performance requirements are key to product materials and design. Here are a few
examples of the businesses that incorporate JIAHE SEIKO Forgings to enhance the
performance of machines in various applications:
Aircraft Engine Manufacturers
Automobile & Truck
Off-Highway
Power Generation Companies
Valve Industry
Nuclear Markets
Petrochemical Companies
Defense Departments
Oil & Gas Suppliers
Gear Industry
Metal Service Centers/Distributors
Mining & Construction Corporations
Pharmaceutical Industry
Machine Shops
Food Processing Machines
How can JIAHE SEIKO Forgings grow the potential of your company?
Contact us today at SALES@JHSEIKO.COM
7. Customer Related Process
Activity
Inquiries
Quotation
Review
Approval
Quotation
Follow up
Records
Customer CEO Director Manager Development
Send Inquiry(with drawing
format:CAD,PROE,UG,SOLIDWORK)
or Samples.
Receives the
quotation and pay for
mold,place order
Receives the enquiry for the offer to quote.
Receives the enquiry.The review includes but is not limited to the following points.
1.Proper under standing of the inquiry.
2.Availability of machines,Skill,calculate stock weight part,weight and cost of raw material,production
tools required (Die,fixcture,insp,gauge) and man-hours.
3.Product features and configuration.
4.Recommendations.
5.Estimated time for the development.
6.Any legal / regulatory requirement.
Prepares & Review the check sheet
for quotation review(CSQR/4.3/01)
Approves the review for quotatioin
Sends regrets to the customer
Prepares the component
costing sheet
DEV(CCS)/4.3/02
Prepares and sends the quotation(Q/4.3/05) to the customers
Follows up the results of the quotation
Keeps the record for the review and also maintains the log(LBCR/4.3/06)
Approval
to quote
no
yes
8. Quality Policy :
Quality Policy To aggressively develop, manufacture and market our products to domestic and foreign clients,
achieving highest level of customer satisfaction through:
1.Consistently meeting or exceeding customer requirements.
2.Time bound deliveries.
3.Concentrating our resources on designing and building quality into our products and services.
4.improving process controls in all areas of our business.
5.Encouraging our suppliers to enhance input quality. Attracting, retaining and developing motivated quality
performers.
6.Compliance to the legal and regulatory requirements applicable to our products.
Quality–Our Commitment :
1.Quality–Our Commitment To achieve highest level of Customer satisfaction through continuous
2.improvement in our products and service.
3.Implementing SPC to minimize rejections during manufacturing.
4.Identify necessary and avoidable costs.
5.Set targets to reduce avoidable costs.
Trade Offer :
1.Trade Offer Customer oriented procedure for undertaking business.
2.Response to enquiries within 72 hours.
3.Development process starts immediately on approval of quotation.
4.The product is developed at our Risk and Cost.
5.Tooling cost is charged to customer upon approval of sample.
Quality Assured
9. Accreditations
JHSEIKO Casting & Forgings Ltd has been approved by Lloyd's Register Quality Assurance to the following standard:
Quality Management System
ISO 9001 :2008
Component traceability is ensured by individual cast identification supported by all levels of certification. We offer
Certificates of Conformity through to BS EN 10204 2.1, 2.2, 3.1 and independent inspection to BS EN 10204 3.2.
Quality plans, first article and dimensional inspection reports are available upon request.
JHSEIKO Casting & Forgings Ltd is assessed and registered by ACS Registrars Ltd against the following standards:
iso 14001 approved forging engineering company
Environmental Management
ISO 14001:2004
Health & Safety Management
OHSAS 18001:2007
The scope of registration is:
"The manufacture, testing and supply of a wide variety of forged, fabricated & machined components including:-
hooks, shackles, eyebolts, structural bolts fasteners, components for the engineering industry lashing, non-standard
metal components, gates, railings, automated security products, artistic ironwork components and odd-works".
CE Approved
EN 15048-1:2007
EN 1090-1:2009+A1:2011
CE marking demonstrates a product’s compliance with applicable EU legislation and its legitimacy to be placed on
the market within the European Market. As of the 1st of July 2014 CE marking became mandatory for fabricated
structural steelwork components.
Our approval permits the supply and distribution of Non-Preloaded and Preloaded High Strength Bolting Assemblies.
12. Plant and equipment
Digital controlled lathe NC EDM Wire-cut Machine
CNC Milling Machine CNC Laser Cutting Center
Die designing
Position Accuracy:+-0.002mm
13. Forging equipment
1000 Ton Forging Line 630 Ton Forging Line
800 Ton Forging Line 400Ton Forging Line
1600 Ton Forging Line
2500 Ton Forging Line
• Horizontal Counterblow Forging
• Upset Forging
• Drop Forging
• Open Die Forging
• Hand Forging
• Bending
• Machining
• Fabrication & Assembly
• Flash Butt Welding
• Robot Welding
• Ring Rolling
• Die Sinking
• Swaging & Pointing
• Hot Pressing
• Cold Pressing
• Casting
• Replication
• Sawing
• Quality Control
• 16 Hot Forging Cells
• 14 CNC Machines
• Robot & Flash Butt Welding
• Tensile Testing
• 250 Tonnes of Material
• 2500 Pallets of Stock
• ISO 9001 Quality
• ISO 14001 Environmental
• OHSAS 18001 Health & Safety
• CE Approved
• National Highway Sector Scheme
• Achilles FPAL Registered
• Achilles Link-Up Registered
16. Key Products
At JHSEIKO Forgings Ltd, we supply a diverse range of components to a large scope of industry sectors.
Holding Down Bolts Hammerhead T Bolts Special Fasteners Shackles U-Bolts
Galvanised Fasteners Foundation Assemblies Forged Blanks & Usages Lifting Tackle Torsion Bars Tension System Components
Brackets Crusher Bolts Shear Reinforcement Systems Overhead Powerline Fittings Hand Tools Mooring Rings
Skip Components Tent Pegs & Marquee Stakes Decorative Ironwork
Eye Bolts & Lifting Eyes
Rigging hook Manhole cover Burner
