1.
Created by PTR
Learn more at:
www.PackagingTechnologyAndResearch.com
SUSTAINABLE
PACKAGING
THAT
REDUCES
FOOD WASTE
October 2018

2.
Topline
IUFoST Claire Sand, PTR 2
VALUE CHAIN –
INTELLIGENT
PACKAGING
WHY A SYSTEMS
APPROACH IS
NEEDED
VALUE CHAIN –
DESIGN
VALUE CHAIN –
BIODERIVED
AND
OR LESS OF BOTH

3.
PTR Perspective:
Perspective and trends that
prompt change
IUFoST 3Claire Sand, PTR

4.
PTR Perspective |
Packaging value chain approach
Blend science with solutions in
the value chain for a
sustainable competitive edge
IUFoST 4Claire Sand, PTR

5.
PTR Perspective |
Packaging can change lives
Packaging can be sustainable, affordable and convenient
Packaging can enable affordable healthy food choices
Packaging needs to leapfrog technically and in the value chain
IUFoST 5Claire Sand, PTR

6.
PTR Perspective |
We can do better
IUFoST Claire Sand, PTR 6

7.
PTR Perspective |
We need to get unstuck
• Delivering sustainable packaging and protecting food to
avoid food waste is a balancing act that was a bit askew
and is recalibrating with much promise
• In the past, new packaging materials and lightweighting
were used as “drop-in” solutions so that the same processes
– manufacturing, distribution, retail, consumer use and
package disposal – were used with minimal disruption
• This approach severely limited solutions including packaging
materials
• Now, unsurprisingly, sustainability and food waste goals are
not attainable with these same solutions.
• Disruption and agility in the value chain are needed to
both enable the use of more sustainable packaging and
decrease food waste significantly
IUFoST 7Claire Sand, PTR

8.
PTR Perspective |
There is hope
• Meaningful increases in sustainable
packaging and decreases in food waste are
attainable by reconsidering the value
chain processes that define how food goes
from farm to fork
• Value chain agility allows sustainable
packaging goals and reductions in food
waste to be achieved
• This disruption creates new opportunities
to use more sustainable packaging
materials/systems to and achieve food
waste goals
IUFoST 8Claire Sand, PTR

9.
PTR Perspective |
There is alignment
IUFoST 9
While not viable in the past, sustainable packaging that
reduces food waste is in harmony with:
Claire Sand, PTR
Urbanization Retail environment
shifts
Understanding of food
insecurity impact
Circular economy
opportunities

10.
Causes/ Categories
Category
Z
Category
Y
Category
X
Catgeory
W
Category
V
Category
U
Category
T
Category
S
Oxidation
Moisture Change
Microbial
Browning
Water resistance
MVTR
Antimicrobial
Reduce impact of contamin. ingredients
Reduce contamin. during product fill
Assess initial microbial load
Reduce initial microbial load
Reduce cross contamin.
Enable processing of some ingredients
Enable HACCP
Address chilled worker conditions
Time &Temp monitoring system
Oxygen level monitoring system
Control tempertaure
Measure microbial load at POS
Enable safe package reuse
Reduce consumer contamin. from repeat use
Expand time for safe product use
Enable oven/ MWmonitoring
Address eating hygiene through packaging
Enable freezer storage
Packagingand
Handling
Pkg
Prop.
Product
Degradation
Causes
Distributio
n&Retail
ConsumerUse
Value Chain Opportunities
IUFoST Claire Sand, PTR 10

11.
Scalable 1 Time-Temperature indicators (TTI)
Scalable 2 Flex-Pack
Scalable 3 O2 absorbing sachets, CO2 emitters and MAP
Pilot 1
Consumer Within (CWI) via Time-Temperature
Indicators (TTI)
Pilot 2 Edible antimicrobials
Pilot 3 Compostable polymers with industrial composting
Research 1 Sustainably sourced bioderived recyclable polymers
Research 2 CWI via O2 Sensors
Research 3 CWI via pH Sensors
System 1 SPC labeling to increase sorting and collection
System 2
Improved systems for collection, sorting, processing
of recyclables reusables, and compostables
System 3
Integrated IoT/IoP with CWI & packaging disposal
directions
Reduced Food
Waste Solution
Sustainability
Solution
Supermarket Food Waste Reduced as a function of Feasibility
IUFoST Claire Sand, PTR 11
Value Chain Opportunities

12.
DESIGN
-FOR THE ENTIRE VALUE CHAIN
• Post-consumer value can be added to packaging through packaging
that is clearly recycle-ready by consumers and recyclers
• Separate needs
IUFoST 12Claire Sand, PTR

13.
• INCORPORATION OF NANO PARTICLES
• SINGLE POLYMER COMPOSITE STRUCTURE WITH NAN
O FIBERS
• SINGLE
POLYMER COMPOSITE STRUCTURE SELF REINFORCED
COMPOSITES
• SHDPE = BI-MODAL HDPE
Design for the value chain
IUFoST Claire Sand, PTR 13
• CHEMICALLY RECYCLABLE POLYMERS
• CONSUMER SEPARABLE - DESIGN -
FEATURES
• REVERSIBLE ADHESIVE FOR INDUSTRIAL
SEPARATION
• POLYMER COMPATABILIZER
• CONSUMER DEFINED PACKAGING
• MINIMAL CONSUMER PACKAGING-
MASTERPACKS

14.
How it Works
Opportunity
• Consumer – intuitively or visually –
separable packaging
• Redesign packaging to allow
mechanical and structural support to be
separated from barriers
• Functional layers do not need to be tied
together to be functional
• Cost effective use of materials allows
for thicker separable layers of fully
recyclable polymers (PET sheet)
vs. thin layers of aluminum foil that
cannot be separated from base stock
• Enable benefits from consumer
recycling direction
CONSUMER
SEPARABLE -
DESIGN -
FEATURES
IUFoST 14Claire Sand, PTR
Value Chain
RECYCLE-READY:
SYSTEMS

15.
CHEMICALLY
RECYCLABLE
POLYMERS
PET - viable chemical recycling methods include:
• Energy intensive hydrolysis (using bases, acids and water) in which thermophilic
hydrolase actively degrades polyesters containing aromatic constituents
• Alcoholysis (using alcohols)
• Glycolysis (using glycols)
• Aminolysis (using amines) via aminolysis to poly (aryl ether sulfone-amide) results in a
new value-added polymeric material
Polyethylenes - viable chemical recycling methods includes:
• Chemical recycling via cross alkane metathesis (CAM) processing converts PE and other
polyolefins into liquid fuels such as diesel and waxes
How it Works
Value Chain
RECYCLE-READY:
SYSTEMS

16.
How it Works
Opportunity
• Polymers easily separated
and recycled through the use of low
cost non-covalent interactions of
reversible adhesives
• Supramolecular reversible adhesives
such as PVP/PEG-400 produced by 0f
poly(N-vinyl pyrrolidone) (PVP) and
PEG-400 which serves as a
• Difunctional supramolecular cross-linker
that bridges the carbonyl groups of PVP
chains via hydrogen bonding
• Replace existing adhesive within
laminates
REVERSIBLE
ADHESIVE FOR
INDUSTRIAL
SEPARATION
IUFoST 16
• Suprapolix
• Bostik
• Arkema
• WO2011015773A2, 2011
• CA2740089A1, 2011
• WO2009150328A2, 2009
Partners
Intellectual Property
Claire Sand, PTR
Value Chain
RECYCLE-READY:
SYSTEMS

17.
How it Works
Opportunity
Impediments
• Alliances with
• Major polymer source manufacturers
• EuCertPlast
• RecyClass
• European Association of Plastic Recycling and
Recovery Organizations (EPRO)
• Ioniqa Technologies for technology on uniform
quality standards in the use of plastic materials
and design for recycling
• Advocate for polymer
compatibilizers to enable recycling
of multilayer structures
• Build on advances from EVOH-
LDPE compatibilizers
• PP-PE compatibilzer is in
development
• Need driven research requires industry
pull
POLYMER
COMPATIBILIZER Where Work is Happening/Partners
IUFoST 17Claire Sand, PTR
Value Chain
RECYCLE-READY:
SYSTEMS

18.
How it Works Opportunity
Impediments
• Embedded within film solutions to
attain high barrier films
• To reduce enable agglomeration and
settling of nanocomposites, multiple
setup processing and additives have
been employed and this has
increased cost and limits level of
nanocomposites
• This new process allows for ~25% by
volume of nanocomposites
• And, allows for a platform polymer
with variable permeability as a
function of the nanocomposite
concentration as well as the use on
paper creating a rapidly separable 2-
component polymer-paper high
barrier structure
• Recyclable single layer high barrier films
• This also can be applied to improving the strength of
hydrogels and thin films
• Volumes to drive production
• Cost vs. multilayer films
• Facilitate recycling of films or separation from
paperboard
INCORPORATION
OF
NANO PARTICLES
IUFoST 18Claire Sand, PTR
Value Chain
RECYCLE-READY:
MATERIAL SCIENCE

19.
• Nanofiber-SPC (single polymer
composites)
• One structure with nanovariants
with higher order to improve
barrier properties and enable
recycling
How it Works
Opportunity
Impediments
• Replace laminate and structures
with nanofibers of same material
• Adding innovation on nanoscale
has much promise
• Produced in the same manner
as SPCs
• Value chain shift from converters to optimizer of
existing polymer
SINGLE
POLYMER
COMPOSITE
STRUCTURE
WITH
NANOFIBERS
IUFoST 19
Single polymer composite
structure with nanofibers
Claire Sand, PTR
Value Chain
RECYCLE-READY:
MATERIAL SCIENCE

20.
IUFoSTClaire Sand, PTR 20
Minimize Retail Packaging –
Consumer Defined Packaging

21.
How it Works
Opportunity
Impediments
• Manufacturers separate consumer
and manufacturer to retailer
packaging from consumer
packaging
• Consumer select amount needed
and package product in store
• Consumers receive less packaging
• Lower cost primary packaging
• Potentially returnable tertiary packaging
• Potentially more recyclable packaging
• Longer shelf life
• Shifted emphasis to master packs as
barrier
• Supply chain reusable packaging
CONSUMER
DEFINED
PACKAGING IN
STORE
• Retailers
• Supply Chain innovators
• Recyclers
Partners
IUFoST 21Claire Sand, PTR
Value Chain
MINIMIZE RETAIL
PACKAGING

22.
How it Works
Opportunity
Impediments
• Manufacturers separate consumer and
manufacturer to retailer packaging
from consumer packaging
• Consumer select amount needed and
package product in store
• Less packaging for consumer to
dispose
• Packaging defined by store/region
based on what can be recycled
• Consumers receive less packaging
• Lower cost primary packaging
• Potentially returnable tertiary packaging
• Potentially more recyclable primary
packaging
• Longer shelf life from manufacturer to
retailer
• Smaller retail package sizes
• Less food waste
• Distribution
• Innovations in package design needed
• Value chain
• Retailers
• Supply Chain innovators
• Recyclers
• Candy
• Produce
• Bulk foods
Partners
IUFoST 22
CONSUMER
DEFINED
PACKAGING IN
STORE
Claire Sand, PTR
Value Chain
MINIMIZE RETAIL
PACKAGING

23.
How it Works
Opportunity
Impediments
• Manufacturers separate consumer and
manufacturer to retailer packaging
from consumer packaging
• High barrier retail packs opened when
product is placed on store shelves or
shipped
• Packaging for consumer focuses on
shelf life needed by consumer versus
entire supply chain
• Less packaging for consumer to
dispose
• Consumers receive less packaging
• Lower cost primary packaging
• Potentially returnable tertiary packaging
• Potentially more recyclable primary
packaging
• Longer shelf life from manufacturer to
retailer
• Smaller retail package sizes
• Less food waste
• Shifted emphasis to master packs as
barrier
• Supply chain reusable packaging
• Retail labor
MINIMAL
CONSUMER
PACKAGING-
MASTERPACKS
• Retailers
• Supply Chain innovators
• Recyclers
• Meat packaging
• DSD
Partners
IUFoST 23Claire Sand, PTR
Value Chain
MINIMIZE RETAIL
PACKAGING

24.
* Values are given at sale in thousands
$796,708
$2,154 $23,510
$294,043
$112,972
$81,406
$72,986
$366,369
$1,217
MINIMAL
CONSUMER
PACKAGING-
FLEX AND
MASTERPACKS
• High barrier retail packaging opened when
product is placed on store shelves or shipped
• Reduced required for primary packaging
• Less packaging for consumer to dispose
Value Chain
MINIMIZE RETAIL
PACKAGING

25.
TO RECAP: Topline
IUFoST Claire Sand, PTR 25
VALUE CHAIN –
MINIMIZE RETAIL
PACKAGING
PERSPECTIVE
AND TRENDS
THAT PROMPT
CHANGE
VALUE CHAIN –
RECYCLE READY
VALUE CHAIN –
MOBILE FOOD
ACQUISITION
OR LESS OF BOTH

26.
Checklist
IUFoST Claire Sand, PTR 26
Design
• Post-consumer value can be added to packaging through packaging that is clearly
recycle-ready by consumers and recyclers
• Technologies are not complex but require value chain management and innovation
• Design solutions offer IP opportunities in design
• Switch from current converting processes to more high-tech film forming processes
• Materials represent single layer construction for rapid recycling by consumers and
industrial environments
• Reuse of secondary packaging can be coupled with less primary packaging
• Link Delivery systems innovation to consumer defined packaging

27.
Questions? Please ask!
Dr. Claire Sand, Owner and Founder
Packaging Technology & Research, LLC.
Offering food science and packaging expertise in:
• Coaching
• Consulting
• Technology
• Strategy
www.PackagingTechnologyandResearch.com
claire@packagingtechnologyandresearch.com
+1 612-807-5341
IUFoST 27Claire Sand, PTR