Quality Management system in accordance to Vol. 4 EU Guidelines for GMP for Medicinal Products for Human and Veterinary Use Chapter 1 Pharmaceutical QS
ICH Q10/ Q7.
ISO 9001/2015
2. CONTENT
1. Pharmaceutical Quality System accordance to ICH 10, EU
Ch. 1 and ISO 9001
2. Contents of ICH Q10: Pharmaceutical Quality System
3. Basic Terms & Definitions related to Pharmaceutical
Quality System
4. ✓ WHAT IS PQS?
WHO IS RESPONSIBLE TO IMPLEMENT EFFECTIVE PQS?
WHY DO WE NEED A ‘MODERN EFFECTIVE PQS’?
HOW TO IMPLEMENT AN EFFECTIVE PQS?
5. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
What is the PQS’?
• A quality management system (QMS) is a wide-ranging concept, which covers all matters,
which individually or collectively influence the quality of a product over its lifecycle
through a formalized system that documents processes, procedures, and responsibilities for
achieving quality policies and objectives.
• QMS helps coordinate and direct an organization’s activities to meet customer and
regulatory requirements and improve its effectiveness and efficiency on a continuous basis.
• Quality Management incorporates with Good Manufacturing Practice
6.
7. WHO IS RESPONSIBLE TO IMPLEMENT
EFFECTIVE PQS?
✓ The attainment of this quality objective is the
responsibility of senior management and
requires the participation and commitment by
staff in many different departments and at all levels within
the company, by the company’s suppliers and by its
distributors.
8. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
Why do we need a ‘Modern Effective PQS’?
Quality management systems serve many purposes, including:
● Improving processes
● Reducing waste
● Lowering costs
● Facilitating and identifying training opportunities
● Engaging staff
● Setting organization-wide direction
9. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
Why do we need a ‘Modern Effective PQS’?
Manufacturing Company (MAH)* must ensure that its products are fit for their intended use, comply
with the requirements of the Marketing Authorization, as appropriate and do not place patients
at risk due to inadequate safety, quality or efficacy.
To achieve this quality objective reliably there must be a comprehensively designed and correctly
implemented PQS incorporating Good Manufacturing Practice and Quality Risk Management. It
should be fully documented and its effectiveness monitored. All parts of the PQS should be
adequately resourced with competent personnel, and suitable and sufficient premises, equipment
and facilities. There are additional legal responsibilities for the MAH and for the Qualified Person(s).
*MAH: Manufacturing Authorization holder
10. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
How to implement an effective PQS?
Quality system in the Pharmaceutical Industry consists of implementing the best Quality Management
System within the industry. In so doing, one would need to include the following:
Set of procedures that cover all key processes in a business
Monitoring processes to ensure they are effective
Keeping adequate records
Checking output for defects, with appropriate and corrective action where necessary
Regularly reviewing individual processes and the quality system itself for effectiveness
Focus on continual improvement
11. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
How to implement an effective PQS?
1-Identify the standard or module that you will implement?
ICH Q10 provides a harmonized model for a pharmaceutical quality system throughout the
lifecycle of a product and is intended to be used together with regional GMP requirements
12. I. Principle
II. Pharmaceutical Quality System (ICHQ10)
III. Good Manufacturing Practice for Medicinal Products
IV. Quality Control
V. Product Quality Review
VI. Quality Risk Management
1-Identify the standard or module that you will
implement?
13.
14. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
How to implement an effective PQS?
2 – Implementation and Fulfillment of Standard requirements:
Size and complexity of the company’s activities should be taken into consideration when
developing a new PQS or modifying an existing one.
The design of the system should incorporate appropriate risk management principles including
the use of appropriate tools. While some aspects of the system can be company-wide and
others site-specific, the effectiveness of the system is normally demonstrated at the site level.
“Clause 4: Context of the organization”
15. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
How to implement an effective PQS?
2-Identify scope: Activities and processes that will be included ?
17. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
GMP
The basic requirements of GMP are that:
All manufacturing processes are clearly defined, systematically reviewed in the light of experience
and shown to be capable of consistently manufacturing medicinal products of the required quality
and complying with their specifications;
Critical steps of manufacturing processes and significant changes to the process are validated;
All necessary facilities for GMP are provided including:
• Appropriately qualified and trained personnel;
• Adequate premises and space;
• Suitable equipment and services;
• Correct materials, containers and labels;
• Approved procedures and instructions, in accordance with the Pharmaceutical Quality System;
• Suitable storage and transport;
18. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
GMP
The basic requirements of GMP are that:
Records are made, manually and/or by recording instruments, during manufacture which
demonstrate that all the steps required by the defined procedures and instructions were in fact
taken and that the quantity and quality of the product was as expected.
Any significant deviations are fully recorded, investigated with the objective of determining the root
cause and appropriate corrective and preventive action implemented;
Records of manufacture including distribution which enable the complete history of a batch to be
traced are retained in a comprehensible and accessible form;
The distribution of the products minimises any risk to their quality and takes account of Good
Distribution Practice;
A system is available to recall any batch of product, from sale or supply;
Complaints about products are examined, the causes of quality defects investigated and
appropriate measures taken in respect of the defective products and to prevent reoccurrence.
20. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
Quality control
The basic requirements of Quality Control are that:
Adequate facilities, trained personnel and approved procedures are available for sampling and
testing starting materials, packaging materials, intermediate, bulk, and finished products, and where
appropriate for monitoring environmental conditions for GMP purposes;
Samples of starting materials, packaging materials, intermediate products, bulk products and
finished products are taken by approved personnel and methods;
Test methods are validated;
Records are made, manually and/or by recording instruments, which demonstrate that all the
required sampling, inspecting and testing procedures were actually carried out. Any deviations are
fully recorded and investigated;
21. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
Quality control
The basic requirements of Quality Control are that:
The finished products contain active ingredients complying with the qualitative and quantitative
composition of the Marketing Authorization or clinical trial authorization, are of the purity required,
and are enclosed within their proper containers and correctly labelled;
(Records are made of the results of inspection and that testing of materials, intermediate, bulk, and
finished products is formally assessed against specification. Product assessment includes a review
and evaluation of relevant production documentation and an assessment of deviations from
specified procedures;
No batch of product is released for sale or supply prior to certification by Qualified Person that it is
in accordance with the requirements of the relevant authorizations in accordance with annex 16;
Sufficient reference samples of starting materials and products are retained in accordance with
Annex 19 to permit future examination of the product if necessary and that the sample is retained
in the final pack.
23. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
Product Quality Review
✓ Regular periodic or rolling quality reviews of all authorised medicinal products,
including export only products,
✓ should be conducted with the objective of verifying the consistency of the existing
process, the appropriateness of current specifications for both starting materials and
finished product, to highlight any trends and to identify product and process
improvements.
✓ Such reviews should normally be conducted and documented annually, taking into
account previous reviews, and should include at least:
24. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
Product Quality Review
(i) A review of starting materials including packaging materials used in the product, especially those
from new sources and in particular the review of supply chain traceability of active substances.
(ii) (ii) A review of critical in-process controls and finished product results.
(iii) (iii) A review of all batches that failed to meet established specification(s) and
(iv) their investigation.
(v) (iv) A review of all significant deviations or non-conformances, their related
(vi) investigations, and the effectiveness of resultant corrective and preventive
(vii) actions taken.
(viii) (v) A review of all changes carried out to the processes or analytical methods.
(ix) (vi) A review of Marketing Authorisation variations submitted, granted or
(x) refused, including those for third country (export only) dossiers.
25. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
Product Quality Review
(i) A review of starting materials including packaging materials used in the product,
especially those from new sources and in particular the review of supply chain
traceability of active substances.
(ii) A review of critical in-process controls and finished product results.
(iii) A review of all batches that failed to meet established specification(s) and their
investigation.
(iv) A review of all significant deviations or non-conformances, their related investigations,
and the effectiveness of resultant corrective and preventive actions taken.
(v) A review of all changes carried out to the processes or analytical methods.
(vi) A review of Marketing Authorisation variations submitted, granted or refused,
including those for third country (export only) dossiers.
(vii) A review of the results of the stability monitoring programme and any adverse trends.
26. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
Product Quality Review
.
(Viii) A review of all quality-related returns, complaints and recalls and the investigations performed at the
time.
(ix) A review of adequacy of any other previous product process or equipment corrective actions.
(x) For new marketing authorisations and variations to marketing authorisations, a review of post-
marketing commitments.
(xi) The qualification status of relevant equipment and utilities, e.g. HVAC, water, compressed gases, etc.
(xii) A review of any contractual arrangements as defined in Chapter 7 to ensure that they are up to date.
28. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
Quality Risk Management
Quality risk management is a systematic process for the assessment, control, communication
and review of risks to the quality of the medicinal product. It can be applied both
proactively and retrospectively.
The principles of quality risk management are that:
i) The evaluation of the risk to quality is based on scientific knowledge, experience with
the process and ultimately links to the protection of the patient
i) The level of effort, formality and documentation of the quality risk management
process is commensurate with the level of risk.
29. INTRODUCTION TO PHARMACEUTICAL QUALITY SYSTEM
Quality Risk Management
Examples of the processes and applications of quality risk management can be found inter
alia in ICH Q9 which is reproduced in Part III of the Guide.
31. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Contents of ICH Q10: Pharmaceutical Quality System
The document is divided into 5 sections and 2 annexure
Pharmaceutical Quality System
Management responsibility
Continual improvement of process performance and product quality
Continual improvement of the pharmaceutical quality system
Annex 1 - potential opportunities to enhance science and risk based regulatory
approaches
Annex 2 - diagram of the Q10 model
32. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.1 Introduction:
• ICH Q10 demonstrates industry and regulatory authorities’ support of an effective
pharmaceutical quality system to enhance the quality and availability of medicines
around the world in the interest of public health.
• Implementation of ICH Q10 throughout the product lifecycle should facilitate innovation
and continual improvement and strengthen the link between pharmaceutical
development and manufacturing activities.
1.2 Scope:
• Applies to systems supporting the development ICHQ10.11 and manufacture of
pharmaceutical drug substances (API) and drug products, including biotechnology and
biological products, throughout the product lifecycle
✓ Both newly developed and existing products fall within the scope
33. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.3 Relationship of ICH Q10 to Regional GMP Requirements, ISO Standards and ICH Q7,
1.4 Relationship of ICH Q10 to Regulatory Approaches Q10 will:
Regulatory approaches for a specific product or manufacturing facility should be commensurate with:
➢ The level of product and process understanding
➢ The results of quality risk management
➢ The effectiveness of the PQS
Augment existing GMPs with specific PQS elements and management responsibilities
Encourage science and risk based approaches
Be used together with existing GMPs
Cover all stages of the product lifecycle
34. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.5 ICH Q10 Objectives
Implementation of the Q10 model should result in achievement of three main
objectives which complement or enhance regional GMP requirements.
✓ Achieve Product Realisation
✓ Establish and Maintain a State of Control
✓ Facilitate Continual Improvement
35. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.5.1 Achieve Product Realization
To establish, implement and maintain a system that allows the delivery of products with the quality
attributes appropriate to meet the needs of patients, health care professionals, regulatory authorities
(including compliance with approved regulatory filings) and other internal and external customers.
36. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.5.2 Establish and Maintain a State of Control
To develop and use effective monitoring and control systems for process performance and
product quality, thereby providing assurance of continued suitability and capability of processes.
Quality risk management can be useful in identifying the monitoring and control systems.
37. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.5.3 Facilitate Continual Improvement
To identify and implement appropriate product quality improvements, process improvements,
variability reduction, innovations and pharmaceutical quality system enhancements, thereby
increasing the ability to fulfil quality needs consistently.
Quality risk management can be useful for identifying and prioritizing areas for continual
improvement.
38. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.6 Enablers: Knowledge Management and Quality Risk Management
Use of knowledge management and quality risk management will enable a
company to implement ICHQ10 effectively and successfully.
These enablers will facilitate achievement of the objectives described in Section
1.5 above by providing the means for science and risk based decisions related to
product quality.
39. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.6.1. Knowledge management
Knowledge management is a systematic approach to
acquiring, analyzing, storing and disseminating
information related to products, manufacturing processes
and components. Sources of knowledge include, but are
not limited to prior knowledge (public domain or
internally documented); pharmaceutical development
studies; technology transfer activities; process validation
studies over the product lifecycle; manufacturing
experience; innovation; continual improvement; and
change management activities.
40.
41. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.6.2. Quality risk management
Quality risk management is integral to an effective pharmaceutical
quality system. It can provide a proactive approach to identifying,
scientifically evaluating and controlling potential risks to quality. It
facilitates continual improvement of process performance and
product quality throughout the product lifecycle. ICH Q9 provides
principles and examples of tools for quality risk management that
can be applied to different aspects of pharmaceutical quality.
42. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.7. QMS Design and Content Considerations
i. The design, organization and documentation should be well structured and clear to
facilitate common understanding and consistent application.
ii. The elements of ICH Q10 should be applied in appropriate manner
iii. The size and complexity of the company’s activities
iv. QMS Should include appropriate processes, resources and responsibilities to provide
assurance of the quality of outsourced activities and purchased materials
v. Management responsibilities should be identified.
43. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.6.2. QMS Design and Content Considerations
vi. QMS Should include:
➢ process performance and product quality monitoring,
➢ corrective and preventive action,
➢ change management
➢ management review
Vii. Performance indicators should be identified and used to monitor the effectiveness of
processes
44. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 1: Pharmaceutical Quality System
1.8 Quality Manual
A Quality Manual or equivalent documentation approach should be established and should
contain:
➢The quality policy
➢The scope of the pharmaceutical quality system
➢Identification of the pharmaceutical quality system processes, as well as their sequence
linkages and interdependencies. Process maps and flow charts can be useful tools to facilitate
depicting pharmaceutical quality system processes in a visual manner
➢Management responsibilities within the pharmaceutical quality system
45. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 2: . Management Responsibility
2. Management Responsibility
Leadership is essential to establish and maintain a company-wide commitment
to quality and for the performance of the pharmaceutical quality system.
46. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 2: . Management Responsibility
2.1 Management Commitment
Senior management has the ultimate responsibility to ensure an effective QMS is
in place to achieve the quality objectives, and that roles, responsibilities, and
authorities are defined, communicated and implemented throughout the company.
47. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 2: . Management Responsibility
Management should:
(1) Participate in the design, implementation, monitoring and maintenance of an
effective QMS
(2) Demonstrate strong and visible support for the pharmaceutical quality system
and ensure its implementation throughout their organization
(3) Ensure a timely and effective communication and escalation process exists to
raise quality issues to the appropriate levels of management;
(4) Define individual and collective roles, responsibilities, authorities and inter-
relationships of all organizational units related to the QMS. Ensure these interactions
48. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 2: . Management Responsibility
2.2 Quality Policy
✓ Senior management should establish a quality policy that describes the overall
intentions and direction of the company related to quality
✓ Should include an expectation to comply with applicable regulatory requirements and
should facilitate continual improvement of the pharmaceutical quality system
✓ The quality policy should be communicated to and understood by personnel at all levels
in the company
✓ The quality policy should be reviewed periodically for continuing effectiveness
49. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 2: . Management Responsibility
2.3 Quality Planning
(a) Senior management should ensure the quality objectives needed to implement the
quality policy are defined and communicated.
(b) Quality objectives should be supported by all relevant levels of the company.
(c) Quality objectives should align with the company’s strategies and be consistent
with the quality policy.
(d) Management should provide the appropriate resources and training to achieve
the quality objectives.
(e) Performance indicators that measure progress against quality objectives
should be established, monitored, communicated regularly and acted upon
50. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 2: . Management Responsibility
2.4 Resource Management : human, financial, materials, facilities and equipment
2.5 'Internal Communication: Management should ensure appropriate communication processes
are established and implemented within the organization.
2.6 Management Review: management should be responsible for pharmaceutical quality system
governance through management review to ensure its continuing suitability and effectiveness.
51. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 2: . Management Responsibility
2.7 Management of Outsourced Activities and Purchased Materials
The pharmaceutical company is ultimately responsible to ensure processes are in place to
assure the control of outsourced activities and quality of purchased materials, These processes should
incorporate quality risk management and include
1. Assessing prior to outsourcing operations or selecting material suppliers (e.g., audits, Material
évaluations, qualification….)
2. Defining the responsibilities and communication processes for quality-related activities of the involved
parties; this should be included in a written agreement between the contract giver and contract
acceptor.
3. Monitoring and review of the performance of the service provider.
4. Monitoring incoming ingredients and materials to ensure they are from approved sources using the
52. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 2: . Management Responsibility
2.8 Management of Change in product ownership
When product ownership changes, (e.g., through acquisitions) management should
consider the complexity of this and ensure:
(a) The ongoing responsibilities are defined for each company involved;
(b) The necessary information is transferred.
53. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT
QUALITY
3. CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
This section describes the lifecycle stage goals for the product and the four specific
pharmaceutical quality system elements that augment regional requirements to achieve the
ICH Q10 objectives,
54. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
3.1 Lifecycle Stage Goals: are described below.
55. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
3.1 Lifecycle Stage Goals: are described below.
3.1.1 Pharmaceutical Development
The goal of pharmaceutical development activities is to design a product and its manufacturing process to
consistently deliver the intended performance and meet the needs of patients and healthcare
professionals, and regulatory authorities and internal customers’ requirements. Approaches to
pharmaceutical development are described in ICH Q8.
3.1.2 Technology Transfer
The goal of technology transfer activitiestransfer product and process knowledge
between development and manufacturing is to, and within or between manufacturing sites
to achieve product realization. This knowledge forms the basis for the
Manufacturing process,
control strategy,
process validation approach
and ongoing continual improvement.
56. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
3.1 Lifecycle Stage Goals: are described below.
3.1.3Commercial Manufacturing
The goals of manufacturing activities include achieving product realisation, establishing and maintaining a
state of control and facilitating continual improvement. The pharmaceutical quality system should assure
that the desired product quality is routinely met, suitable process performance is achieved, the set of
controls are appropriate, improvement opportunities are identified and evaluated, and the body of
knowledge is continually expanded.
3.1.4 Product Discontinuation
The goal of product discontinuation activities is to manage the terminal stage of the
product lifecycle effectively. For product discontinuation, a pre-defined approach
should be used to manage activities such as retention of documentation and samples
and continued product assessment (e.g., complaint handling and stability) and reporting in accordance
with regulatory requirements.
57. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
3.2 Pharmaceutical Quality System Elements
The elements described below might be, required in part under regional GMP
regulations. However, the Q10 model’s intent is to enhance these elements in order to promote
the lifecycle approach to product quality. These four elements are
✓ Process performance and product quality monitoring system;
✓ Corrective action and preventive action (CAPA) system;
✓ Change management system;
✓ Management review of process performance and product quality.
58. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
3.2.1 Process Performance and Product Quality Monitoring System
Pharmaceutical companies should plan and execute a system for the monitoring of
process performance and product quality to ensure a state of control is maintained. An
effective monitoring system provides assurance of the continued capability of
processes and controls to produce a product of desired quality and to identify areas for
continual improvement.
The process performance and product quality monitoring system should:
59. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
3.2.1 Process Performance and Product Quality Monitoring System
The process performance and product quality monitoring system should:
1. Use quality risk management to establish the control strategy, The control strategy should
facilitate timely feedback / feedforward and appropriate CAPA
2. Provide the tools for measurement and analysis of parameters and attributes identified in
the control strategy
3. Analyse parameters and attributes identified in the control strategy to verify continued
operation within a state of control
4. Identify sources of variation affecting process performance and product quality
5. Include feedback on product quality from both internal and external sources,
6. Provide knowledge to enhance process understanding, enrich the design space
(where established), and enable innovative approaches to process validation.
60. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
3.2.1 Process Performance and Product Quality Monitoring System
61. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
3.2.3 Change Management System
• The change management system ensures continual improvement is undertaken in
a timely and effective manner.
• It should provide a high degree of assurance there are no unintended
consequences of the change.
• The change management system should include the following, as appropriate for
the stage of the lifecycle
➢Quality risk management should be utilised to evaluate proposed changes.
➢Proposed changes should be evaluated relative to the marketing authorisation, including
design space, where established, and/or current product and process understanding.
➢Proposed changes should be evaluated by expert teams contributing the appropriate
expertise and knowledge from relevant areas
62. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
3.2.3 Change Management System
63. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
3.2.4 Management Review of Process Performance and Product Quality
(A) The management review system should include:
(1) The results of regulatory inspections and findings, audits and other assessments, and
commitments made to regulatory authorities;
(2) Periodic quality reviews, that can include:
(i) Measures of customer satisfaction such as product quality complaints and recalls;
(ii) Conclusions of process performance and product quality monitoring;
(iii)The effectiveness of process and product changes including those arising from corrective
action and preventive actions.
(iv)Any follow-up actions from previous management reviews.
(B) The management review system should identify appropriate actions, such as:
(1) Improvements to manufacturing processes and products;
64. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 3: CONTINUAL IMPROVEMENT OF PROCESS PERFORMANCE AND PRODUCT QUALITY
3.2.4 Management Review of Process Performance and Product Quality
65. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 4: CONTINUAL IMPROVEMENT OF THE PHARMACEUTICAL QUALITY SYSTEM
Section 4: CONTINUAL IMPROVEMENT OF THE PHARMACEUTICAL QUALITY SYSTEM
This section describes activities that should be conducted to
manage and continually improve the pharmaceutical quality
system.
66. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 4: CONTINUAL IMPROVEMENT OF THE PHARMACEUTICAL QUALITY SYSTEM
4.1 Management Review of the Pharmaceutical Quality System
Management should have a formal process for reviewing the pharmaceutical quality system on a periodic
basis.
The review should include:
(a) Measurement of achievement of pharmaceutical quality system objectives;
(b) Assessment of performance indicators that can be used to monitor the effectiveness of processes
within the pharmaceutical quality system, such as:
(1) Complaint, deviation, CAPA and change management processes;
(2) Feedback on outsourced activities;
(3) Self-assessment processes including risk assessments, trending, and audits;
(4) External assessments such as regulatory inspections and findings and customer audits.
67. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 4: CONTINUAL IMPROVEMENT OF THE PHARMACEUTICAL QUALITY SYSTEM
4.2 Monitoring of Internal and External Factors Impacting the Pharmaceutical Quality System
Factors monitored by management can include:
(a) Emerging regulations, guidance and quality issues that can impact the Pharmaceutical Quality
System;
(b) Innovations that might enhance the pharmaceutical quality system;
(c) Changes in business environment and objectives;
(d) Changes in product ownership.
68. CONTENTS OF ICH Q10: PHARMACEUTICAL QUALITY SYSTEM
Section 4: CONTINUAL IMPROVEMENT OF THE PHARMACEUTICAL QUALITY SYSTEM
4.3 Outcomes of Management Review and Monitoring
The outcome of management review of the pharmaceutical quality system and monitoring of internal and
external factors can include:
(e) Improvements to the pharmaceutical quality system and related processes;
(f) Allocation or reallocation of resources and/or personnel training;
(g) Revisions to quality policy and quality objectives;
(h) Documentation and timely and effective communication of the results of the
management review and actions, including escalation of appropriate issues to
senior management.
69. Basic Terms & Definitions
related to Pharmaceutical
Quality System
70. BASIC TERMS & DEFINITIONS RELATED TO PHARMACEUTICAL
QUALITY SYSTEM
Glossary
ICH and ISO definitions are used in ICH Q10 where they exist. For the purpose of ICH Q10,
where the
words “requirement”, “requirements” or “necessary” appear in an ISO definition, they do not
necessarily reflect a regulatory requirement. The source of the definition is identified in
parentheses after the definition. Where no appropriate ICH or ISO definition was available,
an ICH Q10 definition was developed.
process
set of interrelated or interacting activities that use inputs to deliver an intended result.
Capability of a Process:
Ability of a process to realize a product that will fulfil the requirements of that product. The
concept of process capability can also be defined in statistical terms. (ISO 9000:2015)
Performance Indicators:
71. BASIC TERMS & DEFINITIONS RELATED TO PHARMACEUTICAL
QUALITY SYSTEM
Glossary
Continual Improvement:
recurring activity to enhance performance. (ISO 9000:2015)
Recurring activity to increase the ability to fulfil requirements.
Control Strategy:
A planned set of controls, derived from current product and process understanding, that
assures process performance and product quality. The controls can include parameters and
attributes related to drug substance and drug product materials and components, facility
and equipment operating conditions, in-process controls, finished product specifications, and
the associated methods and frequency of monitoring and control. (ICH Q10)
Corrective Action:
action to eliminate the cause of a nonconformity) and to prevent recurrence. (ISO
72. BASIC TERMS & DEFINITIONS RELATED TO PHARMACEUTICAL
QUALITY SYSTEM
Glossary
Design Space:
The multidimensional combination and interaction of input variables (e.g., material
attributes) and process parameters that have been demonstrated to provide assurance of
quality. (ICH Q8)
Enabler:
A tool or process which provides the means to achieve an objective. (ICH Q10)
Feedback / Feedforward:
Feedback: The modification or control of a process or system by its results or effects.
Feedforward: The modification or control of a process using its anticipated results or effects.
(Oxford
Dictionary of English. Oxford University Press; 2003)
73. BASIC TERMS & DEFINITIONS RELATED TO PHARMACEUTICAL
QUALITY SYSTEM
Glossary
Knowledge Management:
Systematic approach to acquiring, analyzing, storing, and disseminating information related
to products, manufacturing processes and components. (ICH Q10)
Outsourced Activities:
Activities conducted by a contract acceptor under a written agreement with a contract giver.
(ICH Q10)
Performance Indicators:
Measurable values used to quantify quality objectives to reflect the performance of an
organization,
process or system, also known as “performance metrics” in some regions. (ICH Q10)
74. BASIC TERMS & DEFINITIONS RELATED TO PHARMACEUTICAL
QUALITY SYSTEM
Glossary
preventive action
action to eliminate the cause of a potential nonconformity or other potential undesirable
situation
Note 1 to entry: There can be more than one cause for a potential nonconformity.
Note 2 to entry: Preventive action is taken to prevent occurrence whereas corrective action is taken to prevent recurrence.
Product Realisation:
Achievement of a product with the quality attributes appropriate to meet the needs of
patients, health care professionals, and regulatory authorities (including compliance with
marketing authorization) and internal customers requirements. (ICH Q10)
Quality:
The degree to which a set of inherent properties of a product, system or process fulfils
requirements. (ICH Q9).
75. BASIC TERMS & DEFINITIONS RELATED TO PHARMACEUTICAL
QUALITY SYSTEM
Glossary
quality plan:
specification of the procedures and associated resources to be applied when and by whom
to a specific object. (ISO 9000:2015)
Note 1 to entry: These procedures generally include those referring to quality management processes and to product and service
realization processes.
Note 2 to entry: A quality plan often makes reference to parts of the quality manual or to procedure documents
Note 3 to entry: A quality plan is generally one of the results of quality planning
Quality Planning:
Part of quality management focused on setting quality objectives and specifying necessary
operational processes and related resources to fulfil the quality objectives.
quality policy : policy related to quality (ISO9000:2015-ISO9001:2015)
Note 1 to entry: Generally the quality policy is consistent with the overall policy of the organization, can be aligned with the
organization’s vision and mission and provides a framework for the setting of quality objectives.
76. BASIC TERMS & DEFINITIONS RELATED TO PHARMACEUTICAL
QUALITY SYSTEM
Glossary
Quality Risk Management:
A systematic process for the assessment, control, communication and review of risks to the
quality of the drug (medicinal) product across the product lifecycle. (ICH Q9)
Senior Management:
Person(s) who direct and control a company or site at the highest levels with the authority
and responsibility to mobilize resources within the company or site. (ICH Q10 based in part
on ISO
9000:2005).
Configuration authority, configuration control board, dispositioning authority
person or a group of persons with assigned responsibility and authority to make decisions
on the configuration (9000:2015)
Note 1 to entry: Relevant interested parties (3.2.3) within and outside the organization (3.2.1) should be represented on the configuration
77. “Without changing our patterns of thought,
we will not be able to solve the problems that
we created with our current patterns of
thought.”
~Albert Einstein ~