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Data science for Smart Manufacturing
Milano, 7th june 2017
Pece Gabriele
Data Science and Analytics
About me
● Mechanical engineering background
● 2008 - Co-Founder of a thinking design start-up active in industrial innovation
● 2012 - MBA - College des Ingenieurs
● 2013 - Pirelli - Process engineering department
● 2016 - Pirelli - Data Science and Analytics
Pirelli
● The 5th world’s largest tyre manufacturer
● Leader in the Premium and Prestige market
● Only supplier of Formula 1 tyres
● The Calendar
Why Data Science and Analytics in Pirelli?
● Capitalize on the amount of data available
● Build services around data
● Drive a cultural change
Main cluster of activities
Smart Manufacturing Integrated value chain
-
Demand Forecasting
Services built on top of
Cyber Technologies
Smart Manufacturing - Industry 4.0
Smart Manufacturing for Pirelli
Leverage our data and people
to combine our capabilities
to optimise the manufacturing process
Tyre Manufacturing process
Complexity in a tyre
More than 100 components
for each tyre
More or less 1000 data
points for each tyre during
manufacturing
More than 27.000
tyres/day (one factory)
with 100 different product
every day
“
Data Science Definition
...fitting really well in
manufacturing!
Data Science
is the art of
turning data into
actions
”
Source: Booz Allen Hamilton
Data Scientist Profile...
...or unicorn?
One Data Scientist
Source: Doing Data Science - Schutt -O’Neill
No one person...
...can be the
perfect data
scientist, so
we need teams!
Source: Doing Data Science - Schutt -O’Neill
Our Smart Manufacturing Team
- 2 Data Scientist
- 2 Industrial Engineers
- 1 Product Engineer
- 1 Quality Engineer
- 3 Software Developers
- Local Analyst - Developers
in each factory
Agile Team
iterative sprints (15 days)
user centric approach
Long Tail effect
Use case - Trends, Historical Data For Performance Monitoring and Custom Analysis
Use case - live dashboard
Use case - virtualization
How should I go about getting started with Data Science?
1. What is my pain?
2. Can this issue be solved with data?
3. If so... do I have data?
How should I go about getting started with Data Science?
A combo of Ind. Eng. & IT folks can evaluate external partners solutions
1. Start promoting solutions and tools for data exploration for domain experts
(open source tools are great)
2. Stay focus on your major pain
3. Ideally an internal Lead Data Scientist could be beneficial
4. Start with Smart analytics first (no need for complex ML)
Lessons learned
1. User centric approach: factory shop folks are key
2. Provide tools for data exploration to factory folks
3. Descriptive analytics (as close as real time as possible) can go a long way
4. Make sure insights have actions that follow
“
We could do it this way
”
Data science for smart manufacturing at Pirelli

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Data science for smart manufacturing at Pirelli

  • 1. Data science for Smart Manufacturing Milano, 7th june 2017 Pece Gabriele Data Science and Analytics
  • 2. About me ● Mechanical engineering background ● 2008 - Co-Founder of a thinking design start-up active in industrial innovation ● 2012 - MBA - College des Ingenieurs ● 2013 - Pirelli - Process engineering department ● 2016 - Pirelli - Data Science and Analytics
  • 3. Pirelli ● The 5th world’s largest tyre manufacturer ● Leader in the Premium and Prestige market ● Only supplier of Formula 1 tyres ● The Calendar
  • 4. Why Data Science and Analytics in Pirelli? ● Capitalize on the amount of data available ● Build services around data ● Drive a cultural change
  • 5. Main cluster of activities Smart Manufacturing Integrated value chain - Demand Forecasting Services built on top of Cyber Technologies
  • 6. Smart Manufacturing - Industry 4.0
  • 7. Smart Manufacturing for Pirelli Leverage our data and people to combine our capabilities to optimise the manufacturing process
  • 8.
  • 10. Complexity in a tyre More than 100 components for each tyre More or less 1000 data points for each tyre during manufacturing More than 27.000 tyres/day (one factory) with 100 different product every day
  • 11. “ Data Science Definition ...fitting really well in manufacturing! Data Science is the art of turning data into actions ” Source: Booz Allen Hamilton
  • 13. One Data Scientist Source: Doing Data Science - Schutt -O’Neill
  • 14. No one person... ...can be the perfect data scientist, so we need teams! Source: Doing Data Science - Schutt -O’Neill
  • 15. Our Smart Manufacturing Team - 2 Data Scientist - 2 Industrial Engineers - 1 Product Engineer - 1 Quality Engineer - 3 Software Developers - Local Analyst - Developers in each factory Agile Team iterative sprints (15 days) user centric approach Long Tail effect
  • 16.
  • 17. Use case - Trends, Historical Data For Performance Monitoring and Custom Analysis
  • 18. Use case - live dashboard
  • 19. Use case - virtualization
  • 20. How should I go about getting started with Data Science? 1. What is my pain? 2. Can this issue be solved with data? 3. If so... do I have data?
  • 21. How should I go about getting started with Data Science? A combo of Ind. Eng. & IT folks can evaluate external partners solutions 1. Start promoting solutions and tools for data exploration for domain experts (open source tools are great) 2. Stay focus on your major pain 3. Ideally an internal Lead Data Scientist could be beneficial 4. Start with Smart analytics first (no need for complex ML)
  • 22. Lessons learned 1. User centric approach: factory shop folks are key 2. Provide tools for data exploration to factory folks 3. Descriptive analytics (as close as real time as possible) can go a long way 4. Make sure insights have actions that follow
  • 23. “ We could do it this way ”