Maize Processing Business Plan- Maize and it’s By Products

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Y-1673

Maize may be a cereal grain first domesticated by indigenous peoples in
southern Mexico about 10,000 years ago. The leafy stalk of the plant
produces pollen inflorescences and separate ovuliferous inflorescences
called ears that yield kernels or seeds, which are fruits. Maize is widely
cultivated throughout the globe, and a greater weight of maize is produced
every year than the other grain.
Corn, also called Indian corn or maize, cereal plant of the grass family
(Poaceae) and its edible grain. The domesticated crop originated within the
Americas and is one among the foremost cosmopolitan of the world’s food
crops. Corn is used as livestock feed, as human food, as biofuel, and as raw
material in industry. Within the colorful variegated strains referred to as
corn are traditionally utilized in autumn harvest decorations.
Related Projects:- Maize, Corn and its By Products , Derivatives, Maize
Processing Industry
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Introduction
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Maize also referred to as corn may be a cereal grain. Maize has become a
staple food in many parts of the globe, with total production surpassing that
of wheat or rice. However, not all of this maize is consumed directly by
humans. a number of the maize production is used for corn ethanol, animal
feed and other maize products, such as corn starch and corn syrup. The six
major varieties of corn are dent corn, flint maize, pod corn, popcorn, flour
corn, and sweet corn.
Maize Starch exhibits all the properties of native starch with some special
features such as non-foaming & non-thinning characteristics of boiling
solution. Hence, maize starch features a marginal effect on the efficiency in
weaving and paper industry. Where high viscosity starch is used, it imparts
higher lastingness to the Fibre and thus improves the sizing.
Related Books:- Cereal Food, Cereals And Cereal Products Processing
Industry

Maize starch has various direct and indirect uses in many industries. Maize
starch features a low ash and protein. Our maize starch is extracted from
Hybrid corn varieties, which are available near, by our plant. Maize starch is
used in food, paper, pharma and Textile industries.
Sorbitol, also referred to as glucitol, may be a sugar alcohol, which the
physical body metabolizes slowly. It are often obtained by reduction of
glucose, changing the aldehyde radical to a hydroxyl. Most sorbitol is
formed from syrup, but it's also found in apples, pears, peaches, and
prunes. It’s synthesized by sorbitol-6-phosphate dehydrogenase, and
converted to fructose by succinate dehydrogenase and sorbitol
dehydrogenase. Succinate dehydrogenase is an enzyme complex that
participates within the acid cycle.
Related Projects: - Maize, Corn and its By Products, value added
Products, Derivatives, Maize Processing Industry, Corn Starch,
Dextrose, Liquid Glucose

Liquid Glucose (sweetose) may be a clear, colorless, viscous solution making
it compatible with the physical properties desired within the end products
Chemically, Liquid Glucose has functional properties such as high ferment
ability, viscosity, humectancy -hygroscopicity, sweetness, colligative
properties and its role in Maillard's reaction. The properties of Liquid
Glucose are directly associated with the DE (Dextrose Equivalent) then are
its effects a flavour, freezing point depression and osmotic pressure. Other
properties such as cohesiveness, bodying characteristics, foam stabilization
and prevention of sugar crystallization are inversely proportional to the
increasing DE. The reducing action of glucose makes it incompatible with
strong oxidizing agents, which has advantages of its own.
Related Books:- Food Processing, Food Industry, Agriculture, Agro
Processing

Maltodextrin may be a polysaccharide that's used as a food additive. it's
produced from starch by partial hydrolysis and is usually found as a white
hygroscopic spray-dried powder. Maltodextrin is easily digestible, being
absorbed as rapidly as glucose and could be either moderately sweet or
almost flavorless. It’s commonly used for the production of soft drinks and
candy. It can also be found as an ingredient during a variety of other
processed foods.
Related Videos:- Maize, Corn and its By Products

Health Benefits of Maize or Corn:
Below given are some of the health benefits of maize/corn.
 Corn is good for digestion due to its fiber content.
 Corn helps in lowering LDL (bad) Cholesterol.
 Corn may prevent diabetes & hypertension.
 Corn has anti-cancer properties.
 Corn helps in improving vision.
 Corn is beneficial for the heart.
 Corn helps in preventing Alzheimer’s disease.
 Corn helps in preventing skin Problems.
 Corn may combat with Hair loss.
Related Videos:- Food Processing and Agriculture Based Projects

Major Maize Production States In India:
Maize/Corn is largely cultivated crop in north India. Major Maize or Corn
growing states are Uttar Pradesh, Rajasthan, MP, Bihar, Himachal
Pradesh, Jammu and Kashmir, and Punjab which together account for
two-thirds of the total area and output of the crop. Karnataka & Andhra
Pradesh states are the major producers of maize in south India. MP ranks
first in the production of maize in the country.
Market Research: - Market Research Report

Maize Can Also Be Used in a Number of Other Ways:
Maize flour, or meal, is made into a thick porridge in many cultures (polenta,
Italy; angu, Brazil; mãmãligã, Romania; sadza, nshima, ugali, and mealie
pap, Africa). Maize meal is also used as a replacement for wheat flour, to
make cornbread and other baked products.
Masa (cornmeal treated with lime water) is the main ingredient for tortillas,
atole, and many other dishes of Mexican food.
Cornstarch is made from maize kernels, which are high in starch, and used
as a thickening agent in soups.
Corn syrup is used as a sweetener instead of sugar in thousands of
products, including soda, candy, cookies and bread.
Kitty litter made from maize is environmentally-friendly.

Corn for cows, hogs, catfish and chickens: the largest market for maize in
the U.S. is actually as food for livestock (sometimes called fodder, or silage).
Cows eat field corn, not the sweet corn that people in the U.S. usually eat.
Maize is also a large component of commercial chicken feed, as well as food
for catfish, especially in farmed catfish.
Maize mazes: mazes are a fun use of maize. Rows of maize are planted in
the shape of a maze. ses Of Maize Maize can be used in many other ways
they are: Maize Flour, Cornstarch, Kitty litter, Corn syrup and Maize mazes.
Maize flour is used to make baked products and corn bread. Cornstarch is
made from maize kernels which is act as a thickening agent in soups. Corn
syrup is used as a sweetener as an alternative of sugar in various products
such as candy and cookies.
Related Project:- Maize Starch, Sorbitol, Liquid Glucose, Dextrose
Monohydrate, Dextrose Anhydrous, Gluten and Maltodextrin- Maize
and it’s By Products Manufacturing

Market Outlook
In India, maize is that the third most significant food crops after rice and
wheat. Consistent with advance estimate it's cultivated in 8.7 m ha (2010-
11) mainly during Kharif season which covers 80% area. Maize in India,
contributes nearly 9 you uninterested in the national food basket and more
than Rs. 100 billion to the agricultural GDP at current prices aside from the
generating employment to over 100 million man-days at the farm and
downstream agricultural and industrial sectors. additionally to staple food
for human being and quality feed for animals, maize is a basic material as
an ingredient to thousands of commercial products that has starch, oil,
protein, alcoholic beverages, food sweeteners, pharmaceutical, cosmetic,
film, textile, gum, package and paper industries etc.
Related Projects:- Business Plan of Maize Starch Production

Maize is one in every of the staple foods in India. The annual maize
production in India is around 21 million tonne with the very best maize
cultivation in Karnataka, Andhra Pradesh and Rajasthan. India is one
among the most important cultivators of maize within the world, and it's a
crop suitable for all the growing seasons in nearly every agro-climatic zone
within the country’s borders. India has seen a dramatic increase in maize
cultivation over the past few years, which explains it’s pre-eminence as a
starch source among processors. Analysts anticipate this consumption rate
to continue within the near future and maize consumption will rise to 25.2
million ton by 2016-17E., India has received Maize production level of 26
MN MT, it might require 45 MN MT of Maize by the year 2022.
Related Project:- Maize and It’s by Products (Maize Starch, Sorbitol,
Liquid Glucose, Dextrose Monohydrate, Dextrose Anhydrous, Gluten
and Maltodextrin)

Maize Market: Dynamics
Increasing demand for animal feed and industrial use because of ever
increasing global population is predicted to drive the expansion of worldwide
maize market over the forecast period. Moreover, increasing health
awareness in emerging and developing economies have resulted within the
shift of dietary preference of individuals towards protein-rich food which has
led to an increased demand for all feed grains which also include maize,
thus driving the expansion of the worldwide maize market. However,
constant fluctuation within the prices of maize and rising concern of
consumers towards genetically modified maize which has resulted within
the demand for the segregation of non-GM crop from GM crop has resulted
in another expense to overall supply chain thus restraining the expansion of
worldwide maize market.
Related Project:- Maize and It’s by Products (Starch, Liquid Glucose,
Dextrose, Sorbitol, Maltose, Gluten, Germ and Fiber)

The rapidly rising demand for the merchandise within the United States and
China is especially driven by the increasing use of the crop within the end-
use industries. The may be a significant confectionery market, which is
propelling the expansion of the corn market as corn starch is employed
within the production of sorbitol and sweeteners. The growing demand for
sorbitol, which is an end-use segment, is supporting the expansion of the
corn market, as well. Sorbitol is abundantly used because of its low-calorie
content among the health-conscious population. Sorbitol has wide
applications in care products and pharmaceuticals. The corn market is
additionally being driven by the straightforward availability and low
manufacturing cost of the product. The favorable policies of the govt , also
because the increasing FDI flows for both pharmaceuticals and private care
products, has aided the expansion of the corn market, especially within the
Asia Pacific region. India and China represent the main emerging markets
for the merchandise within the Asia Pacific.

Increase in Demand for Animal-Based Protein Sources
The increasing pressure on the livestock industry has intensified within the
recent years, to satisfy the rising demand for meat and high-value animal
protein. Population growth, rising incomes in developing nations, and
urbanization have led to a surge within the global livestock consumption.
The amount of income and consumption of animal protein are found to be
directly correlated to the consumption of milk, meat, and eggs, which is
increasing at the expense of staple foods. Since, Maize being one among the
key ingredients of just about every variety of compound feed for animal
types, such as ruminants, poultry swine, and aquaculture. Hence, the
rising demand for animal-based protein sources is probably going to drive
the trade and therefore the market for maize at a worldwide level.
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The main demand for starches arises from textile, paper and construction
industries besides the pharmaceutical industry. The utilization of those
derivatives within the food industry is growing but not at a very fast pace,
however, there's tons of potential for the corn starch processing industry
that is still untapped. The most reason why the great potential for corn
starch in India remains untapped is because there's a legal restriction
associated with the utilization of modified starches within the country. India
has an abundant supply of maize also because the other raw materials that
are utilized in the processing or production. This is often why raw materials
needed for the expansion of the industry. The maize market is forecasted to
grow at a CAGR of 3.8% during the forecast period (2020-2025).
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Maize has traditionally been grown as a staple food crop primarily for
domestic consumption. However, in recent years, its demand has increased
manifold due to its other diversified end-uses like poultry and cattle feed,
prime quality starch and a good array of business derivatives like dextrose,
maltose, ethanol, maize oil, etc., besides different variants of food items like
sweet corn, popcorn, baby corn and other corn-based nutriment items.
Moreover, it's articulated that between now and 2050, the demand for
maize within the developing world will double, fuelled by population growth
and changing diets.
Related Project: - Maize Starch & Its By Products

 Aksharchem (India) Ltd.
 Amaravati Agro Ltd.
 Cargill India Pvt. Ltd.
 Devi Corn Products Ltd.
 Gayatri Bioorganics Ltd.
 Gujarat Ambuja Exports Ltd
 Gulshan Polyols Ltd
 Kasyap Sweetners Ltd.
 Roquette India Pvt. Ltd.
 Sahyadri Starch & Inds. Pvt. Ltd.
 Sanstar Biopolymers Ltd.
 Santosh Starch Products Ltd.
Key Players:-

 Sayaji Industries Ltd.
 Shubham Starch Chem Pvt. Ltd.
 Sivashakthi Fertilizers & Chemicals Ltd.
 Spac Starch Products (India) Ltd.
 Sukhjit Starch & Chemicals Ltd.
 Tirupati Starch & Chemicals Ltd.
 Unicorn Organics Ltd.
 Universal Starch-Chem Allied Ltd.
 Vijaynagar Bio-Tech Pvt. Ltd.
 Wockhardt Health Care Ltd.

Machinery Photographs
Air Compressor
Fuel Storage

Two Stage Degritting System
Separator

Project at a Glance www.niir.org
COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing
Propose
d Total
Land & Site
Development Exp. 0.00 405.00 405.00Capital 0.00 2225.38
2225.3
8
Buildings 0.00 948.00 948.00Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 6273.006273.00
Other Type Share
Capital 0.00 0.00 0.00
Motor Vehicles 0.00 25.00 25.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 289.00 289.00Cash Subsidy 0.00 0.00 0.00
Technical Knowhow
Fees & Exp. 0.00 100.00 100.00
Internal Cash
Accruals 0.00 0.00 0.00
Franchise & Other
Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 6676.15
6676.1
5
Preliminary& Pre-
operative Exp 0.00 10.00 10.00Debentures / Bonds 0.00 0.00 0.00
Provision for
Contingencies 0.00 622.00 622.00
Unsecured
Loans/Deposits 0.00 0.00 0.00
Margin Money -
Working Capital 0.00 229.53 229.53
TOTAL 0.00 8901.538901.53TOTAL 0.00 8901.53
8901.5
3

Year Annualised Book
Value
Debt Divide
nd
Retained
Earnings
Payout Probabl
e
Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
` ` ` ` ` % ` % ` %
1-
2 5.68 10.92 15.68 24.00 0.00 100.00 5.68 0.00 5.68 1.00 0.00
2-3 8.01 12.50 23.69 18.00 0.00 100.00 8.01 0.00 8.01 1.00 0.00
3-4 10.39 14.24 34.09 12.00 0.00 100.00 10.39 0.00 10.39 1.00 0.00
4-5 12.77 16.07 46.86 6.00 0.00 100.00 12.77 0.00 12.77 1.00 0.00
5-6 15.12 17.95 61.98 0.00 0.00 100.00 15.12 0.00 15.12 1.00 0.00

Year D. S. C. R. Debt
/ -
Depos
its
Debt
Equity
as-
Equity
Total
Net
Worth
Retu
rn
on
Net
Wort
h
Profitability Ratio Assets
Turno
ver
Ratio
Curre
nt
Ratio
Indivi
dual
Cumul
ative
Over
all
GPM PBT PAT Net
Contri
bution
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initi
al 3.00 3.00
1-
2 1.56 1.56 1.53 1.53 1.84
20.53
%
14.02
%
11.06
%
5255.
36
45.9
7% 1.16 1.00
2-
3 1.80 1.67 0.76 0.76 1.00
24.10
%
19.36
%
13.37
%
6131.
02
45.9
7% 1.27 1.55
3-
4 2.09 1.80 2.10 0.35 0.35 0.54
26.53
%
23.15
%
15.17
%
7006.
87
45.9
7% 1.31 2.18
4-5 2.44 1.94 0.13 0.13 0.28
28.22
%
25.89
%
16.57
%
7882.
72
45.9
7% 1.29 2.87
5-6 2.88 2.10 0.00 0.00 0.13
29.39
%
27.91
%
17.66
%
8758.
58
45.9
7% 1.23 6.33

BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 32.10%
Total BEP (% of Installed Capacity) 39.29%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 27.01%
Payback Period of the Project is ( In Years )
2 Years 3
Months
Fixed Assets Coverage Ratio ( No. of times ) 4.189

1. What is Maize and its By Products Manufacturing
industry ?
2. How has the Maize and its By Products
Manufacturing industry performed so far and how
will it perform in the coming years ?
3. What is the Project Feasibility of Maize and its By
Products Manufacturing Plant ?
4. What are the requirements of Working Capital for
setting up Maize and its By Products
Manufacturing plant ?
Major Queries/Questions Answered in the Report?
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5. What is the structure of the Maize and its By
Products Manufacturing Business and who are the
key/major players ?
6. What is the total project cost for setting up Maize
and its By Products Manufacturing Business?
7. What are the operating costs for setting up Maize
and its By Products Manufacturing plant ?
8. What are the machinery and equipment
requirements for setting up Maize and its By
Products Manufacturing plant ?
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9. Who are the Suppliers and Manufacturers of Plant
& Machinery for setting up Maize and its By
Products Manufacturing plant ?
10. What are the requirements of raw material for
setting up Maize and its By Products Manufacturing
plant ?
11. Who are the Suppliers and Manufacturers of Raw
materials for setting up Maize and its By Products
Manufacturing Business?
12. What is the Manufacturing Process of Maize and its
By Products ?

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13. What is the total size of land required for setting up
Maize and its By Products Manufacturing plant ?
14. What will be the income and expenditures for
Maize and its By Products Manufacturing
Business?
15. What are the Projected Balance Sheets of Maize and
its By Products Manufacturing plant ?
16. What are the requirement of utilities and
overheads for setting up Maize and its By Products
Manufacturing plant?
17. What is the Built up Area Requirement and cost for
setting up Maize and its By Products Manufacturing
Business?
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18. What are the Personnel (Manpower)
Requirements for setting up Maize and its By
Products Manufacturing Business?
19. What are Statistics of Import & Export for Maize
and its By Products ?
20. What is the time required to break-even of Maize
and its By Products Manufacturing Business?
21.What is the Break-Even Analysis of Maize and its By
Products Manufacturing plant?
22.What are the Project financials of Maize and its By
Products Manufacturing Business?
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23. What are the Profitability Ratios of Maize and its
By Products Manufacturing Project?
24. What is the Sensitivity Analysis-Price/Volume of
Maize and its By Products Manufacturing plant?
25. What are the Projected Pay-Back Period and
IRR of Maize and its By Products Manufacturing
plant?
26. What is the Process Flow Sheet Diagram of Maize
and its By Products Manufacturing project?

27. What are the Market Opportunities for setting
up Maize and its By Products Manufacturing
plant?
28. What is the Market Study and Assessment for
setting up Maize and its By Products
Manufacturing Business?
29. What is the Plant Layout for setting up Maize and
its By Products Manufacturing Business?

Table of Contents
of the
Project Report

1.1. DISTRICT PROFILE & GEOTECHNICAL SITE
CHARACTERIZATION
1.1.1. General
1.1.2. Demographics
1.1.3. Geography
1.1.4. Tourism
1.1.5. Education
1.1.6. Map
1.1.7. Transportation
1.1.8. Economy
1.1.9. Major Industries in District
2. INTRODUCTION
3. PRODUCT DETAILS
3.1. MAIZE STARCH
3.1.1. Uses
3.1.2. Properties

3.2. SORBITOL
3.2.1. Properties
3.2.2. Uses and Applications
3.2.3. Industrial Technical Applications
3.3. LIQUID GLUCOSE
3.3.1. Structure of Glucose
3.3.2. Physical and Chemical Data of Liquid Glucose (Acid Converted)
3.3.3. Specification
3.3.4. Uses
3.4. DEXTROSE
3.4.1. Dextrose Monohydrate
3.4.2. Dextrose Anhydrous
3.4.3. Properties of Anhydrous Dextrose
3.5. MALTODEXTRINS
3.5.1. Properties
3.5.2. Structure
3.5.3. Uses

4. B.I.S. SPECIFICATIONS
4.1. IS 1005-1992 EDIBLE MAIZESTARCH (CORNFLOUR)-
SPECIFICATION (THIRD REVISION)
4.2. IS 873-1974 SPECIFICATION FOR LIQUID GLUCOSE (FIRST
REVISION)
4.3. IS 874-1992 DEXTROSE MONOHYDRATE- SPECIFICATION
(THIRD REVISION)
4.4. IS 1184-1977 SPECIFICATION FOR MAIZE STARCH, COTTON
TEXTILE INDUSTRY (SECOND REVISION)
4.5. IS 4750-1996 SORBITOL POWDER, FOOD GRADE
SPECIFICATION (FIRST REVISION)
5. MARKET SURVEY
5.1. MAIZE STARCH
5.2. SORBITOL
5.3. LIQUID GLUCOSE
5.4. DEXTROSE MONOHYDRATE
5.5. DEXTROSE ANHYDROUS
5.6. MARKET PLAYERS
5.7. INDIAN SCENARIO

6. EXPORT & IMPORT: ALL COUNTRIES
6.1. EXPORT: ALL COUNTRIES
6.1.1. Starch of Maize (Corn)
6.1.2. D-Glucitol (Sorbitol)
6.1.3. Glucose Liquid
6.1.4. Dextrose Other Than Solid
6.1.5. Other Diloxanide Furoate, Cimetidine, Famotidine Nes
6.1.6. Residues Of Starch Manufacture And Similar Residues
6.1.7. Others (Including Invert Sugar)
6.2. IMPORT: ALL COUNTRIES
6.2.1. Starch of Maize (Corn)
6.2.2. D-Glucitol (Sorbitol)

6.2.3. Glucose Liquid
6.2.4. Dextrose Other Than Solid
6.2.5. Other Diloxanide Furoate, Cimetidine, Famotidine Nes
6.2.6. Residues of Starch Manufacture and Similar Residues
6.2.7. Others (Including Invert Sugar)
7. FINANCIALS & COMPARISON OF MAJOR INDIAN
PLAYERS/COMPANIES
7.1. ABOUT FINANCIAL STATEMENTS OF CMIE DATABASE
7.2. PROFITS & APPROPRIATIONS
7.3. TOTAL LIABILITIES
7.4. TOTAL ASSETS
7.5. NET CASH FLOW FROM OPERATING ACTIVITIES

7.6. SECTION – I
7.6.1. Name of Company with Contact Details
7.6.2. Name of Director(S)
7.6.3. Credit Ratings
7.6.4. Plant Capacity
7.6.5. Location of Plant
7.6.6. Name of Raw Material(S) Consumed with Quantity & Cost
7.7. SECTION- II
7.7.1. Assets
7.7.2. Cash Flow
7.7.3. Cost as % Ge of Sales
7.7.4. Forex Transaction
7.7.5. Growth in Assets & Liabilities

7.7.6. Growth in Income & Expenditure
7.7.7. Income & Expenditure
7.7.8. Liabilities
7.7.9. Liabilities
7.7.10. Liquidity Ratios
7.7.11. Profitability Ratio
7.7.12. Profits
7.7.13. Return Ratios
7.7.14. Structure of Assets & Liabilities (%)
7.7.15. Working Capital & Turnover Ratios
8. COMPANY PROFILE OF MAJOR PLAYERS
9. EXPORT & IMPORT STATISTICS OF INDIA
9.1. EXPORT STATISTICS FOR MAIZE STARCH
9.2. IMPORT STATISTICS FOR MAIZE STARCH
9.3. IMPORT STATISTICS FOR SORBITOL
9.4. IMPORT STATISTICS FOR SORBITOL

9.5. EXPORT STATISTICS FOR LIQUID GLUCOSE
9.6. EXPORT STATISTICS FOR DEXTROSE MONOHYDRATES
9.7. IMPORT STATISTICS FOR DEXTROSE MONOHYDRATES
9.8. EXPORT STATISTICS FOR DEXTROSE ANHYDRATES
9.9. IMPORT STATISTICS FOR DEXTROSE ANHYDRATES
9.10. EXPORT STATISTICS FOR GLUTEN
9.11. IMPORT STATISTICS FOR GLUTEN
9.12. EXPORT STATISTICS FOR MALTODEXTRIN
9.13. IMPORT STATISTICS FOR MALTODEXTRIN
10. PRESENT MANUFACTURERS
11. RAW MATERIAL

12. MAIZE PROCESSING PLANT
12.1. MANUFACTURING PROCESS OF STARCH
12.2. MANUFACTURING PROCESS OF GLUCOSE, SORBITOL &
DEXTROSE
12.3. MANUFACTURING PROCESS OF SORBITOL
13. MAIZE PROCESSING FLOW DIAGRAM
13.1. PROCESS FLOW DIAGRAM OF STARCH
13.2. PROCESS FLOW DIAGRAM OF GLUCOSE, SORBITOL &
DEXTROSE
13.3. PROCESS FLOW DIAGRAM OF SORBITOL
14. EFFLUENT TREATMENT PLANT
14.1. PRELIMINARY TREATMENT LEVEL
14.2. SECONDARY TREATMENT LEVEL
14.3. TERTIARY/ADVANCED TREATMENT
14.4. FLOW CHART FOR ETP

15. DETAIL LIST OF MACHINERY
15.1. MAIZE PROCESSING PLANT
15.2. LIQUID GLUCOSE PLANT
15.3. SORBITOL PLANT
15.4. DMH PLANT & MACHINERIES
15.5. MALTO DEXTRIN POWDER PLANT & MACHINERIES
15.6. DEXTROSE ANHYDROUS PLANT & MACHINERIES
15.7. OTHER MACHINERY DETAILS
16. BUYER’S LIST
16.1. CONTACT DETAILS OF BUYER’S
16.2. NAME OF DIRECTOR(S)
16.3. PLANT CAPACITY
16.4. CREDIT RATINGS
16.5. PLANT LOCATION
16.6. COMPANY WISE CONSUMPTION DETAIL OF THE RAW
MATERIALS

17. SUPPLIERS OF PLANT & MACHINERY
18. SUPPLIERS OF RAW MATERIAL
19. PHOTOGRAPHS/IMAGES FOR REFERENCE
19.1. PRODUCT PHOTOGRAPH
19.2. MACHINERY PHOTOGRAPHS
19.3. RAW MATERIAL PHOTOGRAPHS
20. PLANT LAYOUT
21. QUOTATION OF PLANT, MACHINERY AND EQUIPMENTS FROM
SUPPLIER

Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses

• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store

• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital

• Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
 Revenue/Income/Realisation
 Expenses/Cost of Products/Services/Items
 Gross Profit
 Financial Charges
 Total Cost of Sales
 Net Profit After Taxes
 Net Cash Accruals

• Annexure 3 :: Assessment of Working Capital requirements
 Current Assets
 Gross Working Capital
 Current Liabilities
 Net Working Capital
 Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds

• Annexure 5 :: Projected Balance Sheets
 ROI (Average of Fixed Assets)
 RONW (Average of Share Capital)
 ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
 D.S.C.R
 Earnings Per Share (EPS)
 Debt Equity Ratio

• Annexure 7 :: Break-Even Analysis
 Variable Cost & Expenses
 Semi-Variable/Semi-Fixed Expenses
 Profit Volume Ratio (PVR)
 Fixed Expenses / Cost
 B.E.P

• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
 Resultant N.P.B.T
 Resultant D.S.C.R
 Resultant PV Ratio
 Resultant DER
 Resultant ROI
 Resultant BEP

• Annexure 12 :: Shareholding Pattern and Stake Status
 Equity Capital
 Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
 Determined Capacity P.A of Products/Services
 Achievable Efficiency/Yield % of Products/Services/Items
 Net Usable Load/Capacity of Products/Services/Items
 Expected Sales/ Revenue/ Income of Products/ Services/ Items

• Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit

• Annexure 21 :: Employees Expenses
• Annexure 22 :: Fuel Expenses
• Annexure 23 :: Power/Electricity Expenses
• Annexure 24 :: Royalty & Other Charges
• Annexure 25 :: Repairs & Maintenance Expenses
• Annexure 26 :: Other Manufacturing Expenses
• Annexure 27 :: Administration Expenses
• Annexure 28 :: Selling Expenses

• Annexure 29 :: Depreciation Charges – as per Books (Total)
• Annexure 30 :: Depreciation Charges – as per Books (P & M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV (P &
M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR

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The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on Maize and its By Products .” provides an
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While expanding a current business or while venturing into new
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We at NPCS, through our reliable expertise in the project
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situation by putting forward the emerging business opportunity
in the Maize and its By Products sector in India along with its
business prospects. Through this report we have identified
Maize and its By Products project as a lucrative investment
avenue.

Tags
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And before diversifying/venturing into any product, they wish to study
the following aspects of the identified product:
 Good Present/Future Demand
 Export-Import Market Potential
 Raw Material & Manpower Availability
 Project Costs and Payback Period
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o Township & Residential Complex
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2.3Regulatory Framework
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2.5Herfindahl–Hirschman Index (HHI)
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Maize Processing Business Plan- Maize and it’s By Products

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