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Copyright © 2015 National Instruments 1
Andy Chang
12 May 2015
Enabling the Factory of the Future
with Embedded Vision
Copyright © 2015 National Instruments 2
Who We Are
Industrial Machinery
and Control
Advanced
Research
RF and
Communication
Energy Transportation, Automotive
and Heavy Equipment
Structural and Physical
Test and Monitoring
Copyright © 2015 National Instruments 3
4th Industrial Revolution
“Progress in the 21st century will proceed at rates
1000 times
greater than the 20th century.”
- Ray Kurzweil
Third
Industrial
Revolution
Fourth
Industrial
Revolution
Second
Industrial
Revolution
First
Industrial
Revolution
18th 19th 20th 21st
…
…
Copyright © 2015 National Instruments 4
Status Quo for Manufacturing
PAST AS IS PAST AS IS
Shopfloor are not designed to
evolve easily
Large amount of manual
operations fully dependent
on workers
Copyright © 2015 National Instruments 5
Factory of the Future: Factory-wide Online
Monitoring and Control
Things
Sensors/Act
uators
Data Acquisition and
Control Systems
IT Infrastructure
System on Module
Torque
Sensor
Motor Drives
Single-Board RIO
Wired or
Wireless
Smart Tools
PlantNode
Server
Desktop
Network & PLM
RGB Camera
RFID
Switches
RFID
CompactRIOManipulator RFID
Motor Drives
PWM
Smart
Glasses
The
Edge
100,000 30,000 2,000 60 sites
Copyright © 2015 National Instruments 6
Typical Vision Application
Copyright © 2015 National Instruments 7
Acceptable Operating Zone
Operating Time
Machine Health Failure
Predictive
Maintenance
Preventative
Maintenance
Preventative Maintenance
Copyright © 2015 National Instruments 8
400,000+ Hole Locations
1,000+ Tightening Tools
Increase Quality Assurance
Challenges in Manufacturing Assembly
Copyright © 2015 National Instruments 9
Machine Vision and Impact
Visual Servoing
Copyright © 2015 National Instruments 10
Fuselage Test
Copyright © 2015 National Instruments 11
Factory of the Future
Copyright © 2015 National Instruments 12
Human Embedded Vision
Copyright © 2015 National Instruments 13
Things Sensors/Act
uators
Data Acquisition and
Control Systems
IT Infrastructure
System on
Module
Wired or
Wireless
PlantNode
Server
Desktop
Network & PLM
RGB Camera
RFID
Switches
CompactRIORFID
Motor Drives
PWM
The
Edge
Factory of the Future: Factory-wide Online
Monitoring and Control
Copyright © 2015 National Instruments 14
Factory of the Future
Cyber-physical production systems
• Real-time vision information
from design to production
• “Smart” components lead by
vision
Human-centered enhancement
through
• Smart wearable devices
• Smart production robots
• Smart tools
Copyright © 2015 National Instruments 15
• Developing Smart Tools for the Airbus Factory of the Future
http://sine.ni.com/cs/app/doc/p/id/cs-16246
• Vision Servoing with Reconfigurable I/O Technology
https://decibel.ni.com/content/docs/DOC-23549
• Machine Vision and Industrial Robotics
https://decibel.ni.com/content/docs/DOC-17295
• Trend Watch and the Internet of Things
http://www.ni.com/trend-watch/
• Academic Research Grants
http://www.ni.com/research
Resources
Copyright © 2015 National Instruments 16
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"Enabling the Factory of the Future with Embedded Vision," a Presentation from National Instruments

  • 1. Copyright © 2015 National Instruments 1 Andy Chang 12 May 2015 Enabling the Factory of the Future with Embedded Vision
  • 2. Copyright © 2015 National Instruments 2 Who We Are Industrial Machinery and Control Advanced Research RF and Communication Energy Transportation, Automotive and Heavy Equipment Structural and Physical Test and Monitoring
  • 3. Copyright © 2015 National Instruments 3 4th Industrial Revolution “Progress in the 21st century will proceed at rates 1000 times greater than the 20th century.” - Ray Kurzweil Third Industrial Revolution Fourth Industrial Revolution Second Industrial Revolution First Industrial Revolution 18th 19th 20th 21st … …
  • 4. Copyright © 2015 National Instruments 4 Status Quo for Manufacturing PAST AS IS PAST AS IS Shopfloor are not designed to evolve easily Large amount of manual operations fully dependent on workers
  • 5. Copyright © 2015 National Instruments 5 Factory of the Future: Factory-wide Online Monitoring and Control Things Sensors/Act uators Data Acquisition and Control Systems IT Infrastructure System on Module Torque Sensor Motor Drives Single-Board RIO Wired or Wireless Smart Tools PlantNode Server Desktop Network & PLM RGB Camera RFID Switches RFID CompactRIOManipulator RFID Motor Drives PWM Smart Glasses The Edge 100,000 30,000 2,000 60 sites
  • 6. Copyright © 2015 National Instruments 6 Typical Vision Application
  • 7. Copyright © 2015 National Instruments 7 Acceptable Operating Zone Operating Time Machine Health Failure Predictive Maintenance Preventative Maintenance Preventative Maintenance
  • 8. Copyright © 2015 National Instruments 8 400,000+ Hole Locations 1,000+ Tightening Tools Increase Quality Assurance Challenges in Manufacturing Assembly
  • 9. Copyright © 2015 National Instruments 9 Machine Vision and Impact Visual Servoing
  • 10. Copyright © 2015 National Instruments 10 Fuselage Test
  • 11. Copyright © 2015 National Instruments 11 Factory of the Future
  • 12. Copyright © 2015 National Instruments 12 Human Embedded Vision
  • 13. Copyright © 2015 National Instruments 13 Things Sensors/Act uators Data Acquisition and Control Systems IT Infrastructure System on Module Wired or Wireless PlantNode Server Desktop Network & PLM RGB Camera RFID Switches CompactRIORFID Motor Drives PWM The Edge Factory of the Future: Factory-wide Online Monitoring and Control
  • 14. Copyright © 2015 National Instruments 14 Factory of the Future Cyber-physical production systems • Real-time vision information from design to production • “Smart” components lead by vision Human-centered enhancement through • Smart wearable devices • Smart production robots • Smart tools
  • 15. Copyright © 2015 National Instruments 15 • Developing Smart Tools for the Airbus Factory of the Future http://sine.ni.com/cs/app/doc/p/id/cs-16246 • Vision Servoing with Reconfigurable I/O Technology https://decibel.ni.com/content/docs/DOC-23549 • Machine Vision and Industrial Robotics https://decibel.ni.com/content/docs/DOC-17295 • Trend Watch and the Internet of Things http://www.ni.com/trend-watch/ • Academic Research Grants http://www.ni.com/research Resources
  • 16. Copyright © 2015 National Instruments 16 Questions?