1. VED
Engineering and
Development
Vice-Presidency
Satoshi Yokota
Vice President
October, 2005

2. Company’s Evolution
More than 35 years of...
Constant Innovation

3. Embraer Product Portfolio Evolution

4. Embraer Product Portfolio Evolution

5. Embraer Product Portfolio Evolution

6. Embraer Product Portfolio Evolution

7. Corporate Aircraft – New Jets

8. Qualified
People

9. Qualified People
Engineering Manpower Growth
Fonte: DRH
3500
3214
2941
3000
2713
2543
2500
2195
2000
+ 649
People
1546
1500
+ 427 1119
1000 846
658
550
500
0
DEC/96 DEC/97 DEC/98 DEC/99 DEC/00 DEC/01 DEC/02 DEC/03 DEC/04 SEP/05

10. Engineering Specialization Program - PEE
2002 2005 = 541 engineers trained
4000 Candidates (2004)
4000 Candidates (2004)
18 months Aeronautical Qualified
Aeronautical Qualified
Professional
Professional
Traditional Classes
Video Conference/WEB

11. Engineering Specialization Program - PEE
Embraer’s Engineering Specialization Program (PEE) provides for an intensive
training in aeronautical technologies, and requires from the participants full-time
dedication.
The profile required from the engineer in such a technology-intensive market
includes not only the highest technical qualifications, but also the ability to blend
into project teams and work in partnership, which demands the development of
individual, interpersonal and business skills.

12. Engineering Specialization Program - PEE
• On-site / videoconference classes • Individual student follow-up
• Brazilian & Foreign Instructors • Group mentoring
• Learn by doing • E-learning Tech / E-library
• Industry-standard engineering tools • Notebook provided

13. Technology
Development

15. Technology Development Strategy
Key Market Market
Drivers Pressure
GDP Growth Fly-by-Wire Avionics Systems
Systems
Demand Side
Airborne Software Development
Integration
Trade &
Embedded
Safety/ Aircraft Health
Technology Development Portfolio
Software
Management
Environmental Requirements and restrictions
Secutity
Enhanced Safety & Security
Perception
Aviation Economy
Regulatory
Airframe
Efficiency
New Metallic New Composites
Structures Interiors Design Structures
Supply Side
Technology
Competitive
Environment Multidisciplinary
Simulation
Regulatory Cabin Noise Computational
External Noise Simulation Fluid Dynamics

16. Virtual Reality Center
• Visualization of the aircraft
structure and systems during
the design phase, using three-
dimensional electronic models
• Product development cycle
reduction

17. Virtual Reality Center

18. Knowledge-Based Engineering
Output: CATIA model for rib
Output: wing model for structural analysis
Intelligent interface for
structural analysis and design

19. Digital Mock-up

20. Digital Mock-up
DMU Image Real Image

21. Bird Impact Tests
Results Comparison
3.01+01
2.82+01
2.62+01
2.42+01
2.22+01
2.02+01
1.82+01
1.63+01 Analysis
1.43+01
1.23+01
1.03+01
8.34+00
6.36+00
4.38+00
2.39+00
4.11-01
Real Test

22. CFD - Computation Fluid Dynamic

23. CFD Simulation and Actual Results
Results Comparison
C.F.D. Simulation Water Ingestion
Test
Analysis Real Test

24. F.E.M – Finite Element Model

25. Development
• The last generation technologies and design tools have been utilized.

26. Noise & Vibration Analysis

27. Engineering Tools
Integration …
Iron Bird
Engineering Simulator
Digital Mock
SITS
... in order to reduce the development cycle and enhance the product.

28. Ergonomic and Accessibility Analysis

29. Engineering
Capabilities

30. Structural Test Laboratory

31. Wind Bending

32. Lightning Test

33. VMU Tests

34. Gavião Peixoto - Flight Tests Facilities
Runway Characteristics
Water Spray Pool
120 m x 8 m x 5 cm
5 Km
10 Km
95 m
Side Escape
45 m 20 Runway – 3,000 m 02 Stopway – 2,000 m 10 Km
Side Escape
5 Km
Protection
Zone
Slope: 0 % in the first 2,200 meters
Field elevation 2,000 ft
• One of the best and longest runways in the world
• Available 365 days per year

35. Gavião Peixoto - Flight Tests Facilities
Weather Information
• 360 flying days/year
• Wind & Temperature Statistics
Temperature Variation - daily average
• Summer time: min 23ºC (73ºF) to max 33ºC (91ºF)
• Winter time: min 13ºC (55ºF) to max 24ºC (75ºF)
Wind
• 03 to 04 kt from North: 05:00 AM to 07:30 AM
04:30 PM to 07:30 PM
• 05 to 08 kt from North during the rest of the day
• Weather Forecast available

36. Gavião Peixoto - Flight Tests Facilities

37. Gavião Peixoto - Support to Flight Tests
Ground Support Equipments
• Tug for 60 tons MTOW A/C
• GPU
• LPU
• Van
Other Features
• Rescue Helicopter – Bell UH 1H
with aeromedical kit
• Chase Aircraft
Hawker Hunter MK 72

38. Ethanol-Powered Engine