7. Man Power Age Profile
2500
2002 2007
1961
2000
1500
People
1046
1000
735
551 581 535
500 384
321
122
44
0
18 e 25
18 - 26 -e35
26 35 e 45
36 - 45 46 e 55
46 - 55 > 55
Age
8. Engineering Specialization Program - PEE
EVOLUTION
• Source to complement the lack of engineering man power available at
the market
• Training focussed on new technology applications
• Support the company business as a technological competence center
• Recycling of engineers
10. Engineering Specialization Program - PEE
Courses not available at the Universities
Aeronautical Systems Applied Aeroelasticity Avionic Systems Arquitecture
Aerodynamic Loads Integrated Systems (ARP 4754) Interiors Conception and Design
Metalization Systems inter-operability NASTRAN
Landing Gear Boarded Computerized Systems Data Link
Safety Assesment Boarded Electrical Systems Market Intelligence
Aeronautical Fisiology Softwares Certification (DO 178B) Computer Based Tools for
Design
Noise and Vibration Aircraft Type Certification
Design-to-Cost Concept
Structural Repair Advanced CATIA- Nastran
Applied Fly-by-wire
Aviation Business
11. Engineering Specialization Program - PEE
2001 2002 2003 2004 2005 2006
164 engineers
PEE/DPR - Production
PEE T1 PEM - Manufaturing
136 engineers PEP – Professionals other than
Engineers
PEE T2 PEE/SW - Software
PEE /PE – Structural Installation
80 engineers
PEE/R – Engineering Recycling
PEE T3 PEV – Flight Tests
81 engineers PEE/MS – Maintenance and Support
PEE T4
79 engineers
PEP
PEE T5
34 engineers
PEE-SW-T1
PEE T6
PEV 51 engineers
PEE T7
PEE-DPR PEM PEE-R T1
20. Technology Development – Portfolio
Aircraft Health
Management
Interiors Design & Collaborative Product
Noise & Emissions Advanced
Comfort Development Aerodynamic Tools
and Solutions
Design for
Evolution and
Manufacturing &
Automation
Innovation
ISA – Integrated Fly-by-Wire CNS/ATM Avionics Systems
Safety
Design for Service Assessment Airborne Software Development
Advanced Structures –
Composites / Metallic.
Smart Material, Morphing
Multidisciplinary
Structures
Design Optimization
21. Product Development Process – Evolution
On Board
Data Acquisition
AIRLINE
Maintenance Engineering Maintenance Planning
Pre-processing
Recording
Condition Based
Maintenance
Prognostics
Diagnostics
Algorithms Reliability
Health Data
Monitoring Models
Databank Configuration
Data Processing
Ground Station Control
On Ground
22. Product Development Process – Evolution
3) Integrated Product
1 2 3
Development
Initial Joint Definition Detail Design Series Phase
definitions and Certification Production Out
IPT- Functional
Integration
ics
m
na
IPD dy
ro
Ae ....
DBT
Physical IPD – Integrated Product Development
Integration
FuselageI
2) Simultaneous
Engineering
Marketing
Pre-design
1) Sequencial Engineering
Development
Manufacturing
23. Partners and Suppliers Evolution
80’s 90’s 00’s
500 Suppliers 4 Partners and 350 Suppliers 16 Partners and 22 Suppliers
24. Product Development Processes
Strategies 1 2 3 4 5
Goals Initial
Program Joint Detailed Design and Serial Phase-out
Phase-
Guidelines Definition Definition Certification Production
Create and conceive
new products
Define Product & Services
Configure Product
Detail
Product & Services
Test Product
Certify
Product
Modify
Product
Program Mangement
Partners Procurement
Partners Management
and Selection
Embraer Embraer + Partners
25. Team Based Organization
Manufacturing
Integrated Product Teams
Commercial Customer (Functions Integration)
t
Support p or
Product up
ics rS n
Core Team Development ut s e c tio
o na t em t om du
er ys s o
Program A S Cu Pr ....
Management
Fuselage I
Partners
Management
Wing
Quality
Design Build Teams
(Physical integration)
Empennage
....
26. Engineering Organization
Engineering
Emilio K. Matsuo
Strategic Product Tests Product Product
Planning Integrity Support Development
Fernando Ranieri A. Victorazzo Sérgio Mauro Waldir Gonçalves Humberto Pereira
145
E-JETS
Legacy
Phenom 100
Phenom 300
Lineage 1000
ALX
ISR
......
