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BACHELOR OF ENGINEERING
MANUFACTURING TECHNOLOGIES
MILLING
by Endika Gandarias
2by Endika Gandarias
Dr. ENDIKA GANDARIAS MINTEGI
Mechanical and Manufacturing department
Mondragon Unibertsitatea - www.mondragon.edu
(Basque Country)
www.linkedin.com/in/endika-gandarias-mintegi-91174653
Further presentations: www.symbaloo.com/mix/manufacturingtechnology
3
CONTENTS
 BIBLIOGRAPHY
 INTRODUCTION
 MACHINE TYPES
 WORKHOLDING DEVICES
 TOOLHOLDING DEVICES
 MILLING OPERATIONS
 SAFETY GUIDELINES
 APPLICATIONS
 GLOSSARY
by Endika Gandarias
4
BIBLIOGRAPHY
BIBLIOGRAPHY
by Endika Gandarias
5
The author would like to thank all the bibliographic references and videos that
have contributed to the elaboration of these presentations.
For bibliographic references, please refer to:
• http://www.slideshare.net/endika55/bibliography-71763364 (PDF file)
• http://www.slideshare.net/endika55/bibliography-71763366 (PPT file)
For videos, please refer to:
• www.symbaloo.com/mix/manufacturingtechnology
BIBLIOGRAPHY
by Endika Gandarias
6
INTRODUCTION
INTRODUCTION
by Endika Gandarias
7
MILLING TECHNOLOGY
INTRODUCTION
 BASIC MOVEMENTS:
– Mc  Cutting movement (regarding the tool)
– Ma  Feed movement (regarding the part or tool)
– Mp  Cutting depth movement (regarding the
part or tool)
by Endika Gandarias
Mc
Mp
Ma
8
Eli Whitney milling machine
1818
Middletown milling machine
1818
Nasmyth milling machine
1829
Lincoln miller
1870
Universal milling machine
Brown-and-Sharpe
1861
Horizontal milling machine
Cincinnati
early 1900s
INTRODUCTION
by Endika Gandarias
9
N
N
F
DC
ae
ap
A milling cutting tool is similar to the
turning cutting tool, but many tools called
“teeth” integrate it.
• The tool is spinning (Mc).
• One or more linear movements
(Mp & Ma) may have the tool or the
part.
INTRODUCTION
by Endika Gandarias
N Spindle speed (rpm)
Vc Cutting speed (m/min)
Dc Tool diameter (mm)
F Feed rate (mm/min)
ap Axial cutting depth (mm)
ae Radial cutting depth (mm)
10
INTRODUCTION
X
Y
Z
by Endika Gandarias
11
Face Milling
Shoulder Milling
(Face & Side Milling)
Side or Peripheral
Milling
• Cutting depth in axial
direction.
• It uses mainly the cutting edges
on the periphery of the tool.
• Surface roughness created by
face teeth.
• Cutting depth in axial and
radial direction.
• It uses the cutting edges on the
face and periphery of the tool.
• Surface roughness created by
face and side teeth.
• Cutting depth in radial
direction.
• It uses mainly the cutting edges
on the periphery of the tool.
• Surface roughness created by
side teeth.
INTRODUCTION: MILLING TYPES
Mc:
Cutting mov.
Ma:
Feed mov.
by Endika Gandarias
Mc:
Cutting mov.
Ma:
Feed mov.
Mc:
Cutting mov.
Ma:
Feed mov.
12
MACHINE TYPES
MACHINE TYPES
by Endika Gandarias
13
Horizontal and Vertical Milling machines
According to their main rotational axis…
MACHINE TYPES
Rotational axis
direction
Rotational axis
direction
by Endika Gandarias
Horizontal Milling MachineVertical Milling Machine
14
Mc: Cutting
movement
Ma: Feed
movement
Mp: Cutting depth
movement
Mc: Cutting
movement
Ma: Feed
movement
Mp: Cutting depth
movement
Horizontal and Vertical Milling machines
According to their main rotational axis…
MACHINE TYPES
by Endika Gandarias
Horizontal Milling MachineVertical Milling Machine
15
MACHINE TYPES
MILLINGMACHINES
Conventional machines
Column and knee type
Vertical
Horizontal
Universal
Bed type
Copy or tracer mill
CNC machines
CNC Milling machine
Bed type
Bridge type or planer
Gantry
Travelling column
Machining centre
3 axis
4 axis
5 axis
Multitasking machine
by Endika Gandarias
16
 Manual movements execution.
 Manual tool and part change.
 Machine may have or not an overarm: Spindle mounted to a movable
housing on the column to permit positioning the milling cutter forward or
rearward in a horizontal plane.
 Machine principal components:
1. Column: supports the spindle. The tool has no linear movements,
just the rotational cutting movement.
2. Knee: supports the work table. It has all the linear movements: X, Y
& Z.
 Machine types:
1. VERTICAL MACHINE
2. HORIZONTAL MACHINE
3. UNIVERSAL MACHINE
MACHINE TYPES
Z
X
Y
Conventional milling machines
Column and knee type (turret type)
by Endika Gandarias
VIDEO
17
Conventional milling machines
MACHINE TYPES
 Cutter is directly mounted in the spindle.
 Typical for face and end milling operations.
 Arbor supports the cutter and an overarm
the arbor.
 Typical for side or peripheral milling
operations.
1 2
Column and knee type (turret type)
VERTICAL MILLING MACHINE HORIZONTAL MILLING MACHINE
by Endika Gandarias
18
 It is a vertical and horizontal milling machine at the same time.
 Types:
MACHINE TYPES
Conventional milling machines
3
Vertical & horizontal
spindle
Hure spindle:
It has a swiveling spindle that allows to swivel the
spindle at different angles. Vertical milling
attachment
Column and knee type (turret type)
UNIVERSAL MILLING MACHINE
by Endika Gandarias
VIDEOVIDEO
19
 The tool has the perpendicular movement.
 The worktable has the X & Y movements.
 Greater rigidity. Used for voluminous and
heavy parts.
 A special machine type:
» It has a roughing spindle and a
finishing spindle.
Conventional milling machines
Bed type
Z
MACHINE TYPES
ROTARY TABLE TYPE
by Endika Gandarias
Z
20
 A stylus follows the profile of a template and guides the
cutter movement synchronizing with the table movement,
to produce a similar profile as on the template.
 The movement of the stylus is controlled through
electronic or hydraulic systems.
 It is used for engraving small and height profiles,
producing cams, dies,…
 Machining time: important.
 Idle time: small.
 Set-up time: important.
 Series: Unitary or medium.
 Precision: IT7/8, Ra ~ 1.6 µm.
MACHINE TYPES
Conventional milling machines
Copy or Traced Controlled milling machine
by Endika Gandarias
21
MACHINE TYPES
Part
Sample part
Conventional milling machines
Copy or Traced Controlled milling machine
by Endika Gandarias
22
 Automatic movements execution.
 Manual tool change.
 Manual part change.
 Usually, it is not needed any special workholding
device.
 Machining time: less than in an universal milling.
 Idle time: very short
 Set-up time: slightly important (programming)
 Series: 10 to 1000 parts, or more.
 Precision: IT7/8, Ra ~ 0.8 ÷1.6 µm.
MACHINE TYPES
CNC machines
CNC Milling machine
by Endika Gandarias
23
 The part has the longitudinal axis movement.
 Spindle carriers are mounted on cross-rails (bridge structure).
 Large size milling machines.
 Suitable for flat surfaces of heavy components.
 May use several spindle heads (vertical or horizontal).
Bed type
MACHINE TYPES
1
CNC machines
BRIDGE TYPE OR PLANER MILLING MACHINE
by Endika Gandarias
Y
X
Z
VIDEO
24
 Similar to the bridge type machine, but
the workpiece has no movement at all.
 Typically used for large size parts.
 The part has no movement at all.
Bed type
MACHINE TYPES
2 3
CNC machines
GANTRY MILLING MACHINE TRAVELLING COLUMN MILLING MACHINE
by Endika Gandarias
Y
Z
X
X
Z
Y
VIDEO VIDEO
25
 It is a CNC milling machine equipped by an
automatic tool changer.
 Automatic tool changer using tool magazine or
carousel.
 Automatic part changer using pallets (optional).
 Machining time: similar to CNC Milling machines.
 Idle time: smaller than in CNC Milling machines.
 Set-up time: slightly important (programming &
setting-up)
 Series: 10 to 1000 parts, or more
 Precision: IT7/8, Ra ~ 0.8 ÷1.6 µm.
MACHINE TYPES
CNC machines
Machining Centre
tool magazine tool carousel
tool magazine CNC
by Endika Gandarias
26
Automatic tool changer
Automatic part changer
(pallets)
(optional)
MACHINE TYPES
CNC machines
Machining Centre
by Endika Gandarias
VIDEO
VIDEO
27
MACHINE TYPES
CNC machines
Machining Centre
 Machine has CNC controlled
X,Y & Z linear movements.
 Machine has CNC controlled X,Y & Z linear movements
+ 1 rotational movement.
a) Horizontal rotary table
b) Vertical rotary table
c) Rotary spindle
 To obtain surfaces with a cylindrical pattern (e.g. gears,
polygonal geometries,…).
3 AXIS
4 AXIS
Integrated vertical rotary table
(C axis)
Horizontal rotary table (A axis)
by Endika Gandarias
VIDEO VIDEO
28
MACHINE TYPES
CNC machines
Machining Centre
 Machine has CNC controlled X,Y & Z linear movements
+ 2 rotational movements.
 Types:
Trunnion table
Vertical machine Horizontal machine
Combination type
Swiveling head
 Heavier parts can be machined.
 Shorter tools are needed.
 A larger working volume.
 More powerful spindle  Heavier removal
rates.
 Bigger rotational movement capability.
1
2
3
5 AXIS
by Endika Gandarias
 Higher versatility (part can be clamped
on the rotary table or out of it).
VIDEO
VIDEO
29
• Several technologies are integrated into one machine:
turning, milling, drilling,…
• It has evolved from turning machines.
• The heart of the machine is the tool spindle (B
spindle), which even can be tilted. It provides milling,
drilling and tapping capability along with turning,
facing, grooving and threading.
• This spindle is serviced by an automatic tool changer
that resides outside the cutting zone.
• It may have a double spindle and one/two tool turrets.
• Application: very complex parts.
VIDEO
MACHINE TYPES
CNC machines
Machining Centre MULTITASKING MACHINE – HORIZONTAL (I)
by Endika Gandarias
30
MACHINE TYPES
CNC machines
Machining Centre MULTITASKING MACHINE – HORIZONTAL (II)
by Endika Gandarias
31
• Parts normally larger in diameter than for a horizontal
multi-task machine.
• Does not require support via a steady rest, tailstock or
sub-spindle.
• It has evolved from 5 axis machining centers:
a) High rpm capability of the C axis (turning table).
b) Adopting the spindle for stationary operations.
MACHINE TYPES
CNC machines
Machining Centre MULTITASKING MACHINE – VERTICAL
by Endika Gandarias
Trunnion table
Combination type
VIDEO
32
WORKHOLDING DEVICES
WORKHOLDING DEVICES
by Endika Gandarias
33
WORKHOLDINGDEVICES
Vise
Clamps
Modular fixturing system
Indexer / Rotary table
Magnetic chuck
Vacuum chuck
Freeze chuck
Dedicated fixture
Features of a workholding device:
 Proper part immobilization.
 Accesibility to the machining area.
 Ability to absorb machining efforts.
 Minimum part deformation.
 Short part clamping & unclamping time.
by Endika Gandarias
WORKHOLDING DEVICES
VIDEO
34
Vise
 The most common type of workholding
device for small parts.
 Part is hold by pressure driven:
 Mechanically
 Pneumatically
 Hydraulically
 Types based on the degree of freedom:
 Plain vise
 Plain vise with swivel base
 Universal vise with swivel base
Plain vise Plain vise with swivel base Universal vise
by Endika Gandarias
WORKHOLDING DEVICES
HYDRAULIC VISEPNEUMATIC VISE
MECHANICAL VISE VIDEO
35
Clamps
 Used for big size or irregular parts.
 Part is hold using clamps, t-slot bolts, screws, washers, nuts, parallels, step blocks,…
 It is important to keep in mind the efforts/deformations produced on the part.
by Endika Gandarias
WORKHOLDING DEVICES
Step block
Toe mold clamp
Angle plate
Cam clamp
Washer
C clamp V blockSwing clamp
T-nut
T-slot bolt
VIDEO
36
Modular fixturing system
 Based on a drilled and/or grooved baseplate.
 It offers flexibility or versatility.
 It allows to build different workholding systems from a set of standard
components (clamps, positioners,…).
by Endika Gandarias
WORKHOLDING DEVICES
VIDEOVIDEO
37
 Commonly used for machining angularly equidistant surfaces.
 The chuck allows to hold and rotate the part working at different
angles.
 Similar clamping possibilities to the turning process:
 Jaw chuck
 Between chuck and center
 Between centers
Indexing head / Rotary table
by Endika Gandarias
WORKHOLDING DEVICES
MOTOR DRIVEN
MANUALLY OPERATED
VIDEO
VIDEO
VIDEO
38
Magnetic Chuck
WORKHOLDING DEVICES
 Ideal for ferromagnetic parts.
 Powerful workholding system.
 Usually electronically activated.
 Part centering may be time consuming.
by Endika Gandarias
VIDEO
39
Vacuum Chuck
WORKHOLDING DEVICES
 Ideal for thin and flat metal sheets, non-porous surfaces.
 Hold down forces are not extremely high.
 Uniform holding pressure on the entire workpiece surface.
 Coolant can be used without affecting the chuck’s performance.
by Endika Gandarias
VIDEO
40
Freeze Chuck
WORKHOLDING DEVICES
 To clamp small workpieces.
 No tension builds up within the workpiece.
 Clamping time +/- 90 seconds.
 Holding precision ± 3μm
by Endika Gandarias
VIDEO
41
Dedicated fixture
WORKHOLDING DEVICES
 It is a custom-designed fixture.
 Capital investment must be absorbed by the job.
 It is used for medium to big-batch production runs.
by Endika Gandarias
Dedicated fixture Modular fixture
VS.
42
TOOLHOLDING DEVICES
TOOLHOLDING DEVICES
by Endika Gandarias
43
TOOLHOLDING DEVICES
TOOLHOLDINGDEVICES TOOLHOLDER
Weldon / Whistle Notch
ER Collet chuck
Power chuck
Hydraulic chuck
Shrink fit (Thermal)
Save lock
Polygonal clamping
SPINDLE TYPE
ISO / SK / BT
HSK
Capto
BIG PLUS
KM
EXTENSION ADAPTOR
by Endika Gandarias
44
Whistle NotchWeldon
ER Collet chuck
TOOLHOLDING DEVICES
Weldon / Whistle Notch
Power chuck Shrink fit (thermal)Hydraulic chuck
Toolholder
by Endika Gandarias
VIDEOVIDEO
VIDEOVIDEO
VIDEO
45
Safe Lock
Pull out protection
Polygonal clamping
TOOLHOLDING DEVICES
Toolholder
by Endika Gandarias
VIDEO
Clamping steps
VIDEO
46
HSKISO / SK / BT Capto
KM
Spindle type
TOOLHOLDING DEVICES
VIDEO
BIG PLUS
ISO / SK / BTBIG PLUS
by Endika Gandarias
47
ISO
HSK
KM
CAPTO
BIG PLUS
Bending Torque
Repeatibility /
Precision
Radial
deviation
Tool
changing
Excellent
Not acceptable
Not optimum
Spindle type
TOOLHOLDING DEVICES
by Endika Gandarias
48
TOOLHOLDING DEVICES
Extension adaptor
by Endika Gandarias
 Overhangs should be minimized.
49
MACHINING OPERATIONS
MACHINING OPERATIONS
by Endika Gandarias
50
MILLING. Machining operations
MACHINING OPERATIONS
by Endika Gandarias
51
VIDEO
VIDEO
MACHINING OPERATIONS
Face Milling
Particular machining operation:
 Low entering angle (10º) inserts.
 High feed
 Low cutting depth
Slab milling
by Endika Gandarias
52
MACHINING OPERATIONS
Shoulder Milling
Roughing
Finishing
Also used for:
by Endika Gandarias
VIDEO
53
END MILLING
VIDEO
MACHINING OPERATIONS
Slot Milling Types:
1
1. End Milling
2. Side and Face Milling
by Endika Gandarias
54
SIDE AND FACE MILLING
MACHINING OPERATIONS
Slot Milling
2
TOOLING
VIDEO
Horizontal milling
machine
Vertical milling
machine
Commonly used on
components that cannot
be rotated.
by Endika Gandarias
55
MACHINING OPERATIONS
Helical Slot Milling
 It requires a previous slot milling operation of width
bigger than the T-shape tool shank.
 The use of air flow is highly recommended in order
to evacuate the chip continuously.
T-shape Slot Milling
by Endika Gandarias
 It requires a coordination between the rotational
speed (N) and the feed per revolution (fn).
VIDEOVIDEO
56
MACHINING OPERATIONS
Helical Milling
by Endika Gandarias
Pre-drilling/peck-millingThree axis rampingTwo axis ramping
VIDEO
VIDEO
57
MACHINING OPERATIONS
Dovetail Milling Form Milling
 Two or more milling cutters mounted on the same
arbor.
 Displacing the cutters half a pitch in relation to
each other assists in avoiding vibration.
 High productivity, high removal rate.
 Medium/big series.
 The use of a fly-wheel reduces torsional vibrations.
Gang Milling
by Endika Gandarias
VIDEO VIDEO
58
Chamfering TOOLING
MACHINING OPERATIONS
by Endika Gandarias
Corner rounding
VIDEO
VIDEO
59
MACHINING OPERATIONS
Profile Milling
ROUGHING
FINISHING
by Endika Gandarias
VIDEO
VIDEO
60
MACHINING OPERATIONS
Gear Milling
​
Hobbing (productivity ↑)Disc cutting
TYPE OF GEARS
TOOLING
External & Internal gears​ Splines Bevel gears and pinions
by Endika Gandarias
VIDEOVIDEO VIDEOVIDEO
61
 A curved surface is milled while rotating
the workpiece around its centre point.
MACHINING OPERATIONS
Periphery turn milling – 3/4 axesFace turn milling – 4/5 axes
 Main method for external machining.  Used mainly for internal features.
 Same principle as for circular milling /
ramping, but with component rotating.
2 METHODS:
Turn Milling
by Endika Gandarias
VIDEO
62
VIDEO
MACHINING OPERATIONS
Boring
 Excellent dimensional
tolerances and surface
roughnesses.
ROUGHING FINISHING
VIDEO
by Endika Gandarias
a a a >a
BORE FACE GROOVING
 It is a productive alternative way to produce
circular grooves.
 Increased productivity.
 Diameters from 47mm to 1275mm.
 It can be done in vertical or horizontal machines.
63
Drilling
MACHINING OPERATIONS
VIDEO
by Endika Gandarias
64
MACHINING OPERATIONS
Thread Milling
by Endika Gandarias
TAPPING1
 Synchronization of the feed movement and rotational movement is a must.
 If the machine spindle is not prepared for direct threading, a special
toolholder needs to be used.
VIDEOVIDEO
65
THREAD MILLING2
Internal threading
External threading
MACHINING OPERATIONS
by Endika Gandarias
A B
A B VIDEO
CNC thread generator: http://vargen.vargus.com/VargusGenWeb/Pages/ThreadSelection.aspx
66
a) Manual reamers: long entry (A)
and length (L)
b) Milling reamers: short entry (A)
and length (L)
c) Reamer with no shank or
separated shank.
VIDEO
MACHINING OPERATIONS
The reamer never should be
spinned counterclockwise.
Reaming
​
Straight flute
Axial coolant​ supply
For blind holes
Spiral flute
Lateral coolant​ supply
For through holes
by Endika Gandarias
RIGHT WRONG
 Objective: To achive a good surface roughness and good
dimensional tolerances (H7) in a pre-drilled hole.
 High penetration rates and small depths of cut.
 The tool is called “reamer”.
VIDEO
67
SAFETY GUIDELINES
by Endika Gandarias
SAFETY GUIDELINES
68
SAFETY GUIDELINES
by Endika Gandarias
Goggles
Ear muff or Ear plug
Gloves
Clothing
Shoes
safety guards or
machine encapsulation
69
MILLING APPLICATIONS
MILLING APPLICATIONS
by Endika Gandarias
70
BIOMEDICAL APPLICATIONS
VIDEOVIDEO
by Endika Gandarias
MONOBLOCK PROSTHESIS –
Titanium
BONE PLATE –
Titanium
MOULD FOR PILLS –
Steel
DENTAL BRIDGE PROSTHESIS –
Titanium
IMPLANTABLE MEDICAL PORT
OR DRUG DELIVERY SYSTEM
– Titanium
71
BIOMEDICAL APPLICATIONS
by Endika Gandarias
LAB ON A CHIP (Blood plasma separator) – Steel
SPINAL CROSS CONNECTOR – Stainless steel
72
AEROSPACE APPLICATIONS
by Endika Gandarias
3 – BLISK –
Titanium
73
AEROSPACE APPLICATIONS
by Endika Gandarias
1 – WING RIB – Aluminium
8 – VERTICAL TAIL –
Composite
1 – WING – Composite
3 – ENGINE MOUNT – Titanium
5 – FLAP TRACK – Stainless steel
74
AUTOMOTIVE APPLICATIONS
TURBO CHARGER –
Stainless Steel
CYLINDER HEAD –
Cast iron or aluminium
STEERING KNUCKLE –
Cast iron or steel
by Endika Gandarias
75
OPERATION OVERVIEW
1. Face milling
2. Shoulder milling
3. Profile milling
4. Drilling
5. Hard part finishing
6. Semi finishing - Roughing
7. Semi finishing - Roughing
DIE & MOULDS APPLICATIONS
by Endika Gandarias
STAMPING DIE –
Steel
76
POWER GENERATION APPLICATIONS
by Endika Gandarias
GAS TURBINE BLADE –
Stainless steel or Titanium
77
OPERATION OVERVIEW
1. Face milling
2. Boring
3. Back facing
4. Drilling
5. Thread milling
GEARBOX HOUSING
Cast iron
WIND POWER APPLICATIONS
by Endika Gandarias
OPERATION OVERVIEW
1. Face Milling
2. Shoulder Milling
3. Helical or Circular Interpolation
4. Finish Boring
5. Back Facing
6. Drilling
7. Threading
8. Chamfering
HUB
Cast iron
78
OPERATION OVERVIEW
1. Face and shoulder milling
2. Contouring
3. Fine boring
4. Drilling
5. Face milling
MAIN FRAME
Cast iron
WIND POWER APPLICATIONS
by Endika Gandarias
79
GLOSSARY
GLOSSARY
by Endika Gandarias
80
GLOSSARY
by Endika Gandarias
ENGLISH SPANISH BASQUE
Angle plate Placa angular Plaka angeluar
Arbor Mandril Mandril
Bed type Bancada fija Bankada finkoa
Between centers Entre puntos Puntuen artean
Between chuck and center Plato de garras y punto Atzapardun playera eta puntuaren artean
Bevel gears Engranes cónicos Engranai konikoak
Blade Álabe Alabe
Blood Sangre Odol
Bone Hueso Hazur
Boring Mandrinado Mandrinaketa
Bridge type Tipo puente Zubi erakoa
Cam Leva Espeka
Cast iron Fundición Fundizio
Chamfering Achaflanado Alakaketa
Clamp Brida Brida
Collet chuck Portaherramientas de pinzas Pintza etxea
Coolant Refrigerante Hozkarria
Copy or tracer mill Copiadora Kopiagailua
Counterclockwise Giro antihorario Erloju orratzen aurkako biraketa
Cutting depth Profundidad de pasada axial Sakontze sakonera
Cutting speed Velocidad de corte Ebaketa abiadura
Cylinder head Culata Kulata
Dedicated fixture Utillaje específico Tresneria espezifikoa
Dovetail Cola de milano Mirubuztan
Drilling Taladrado Zulaketa
Drug Droga Droga
Ear muff / Ear plug Orejera de casco Entzumen kaskoak
Face milling Planeado Planeaketa / Lauketa
81
GLOSSARY
by Endika Gandarias
ENGLISH SPANISH BASQUE
Feed per revolution Avance por vuelta Aitzinamendua birako
Feed rate Avance por minuto Aitzinamendua minutuko
Finishing Acabado Akabera
Flute Estría Ildaska
Fly-wheel Soporte Euskarri
Freeze chuck Amarre por congelación Hozte bidezko lotzea
Gang milling Fresado en grupo / Arbol de fresas Multzokako fresaketa
Gantry type Tipo pórtico Portiko erakoa
Gearbox housing Carcasa de caja de engranes Engranai kutxako karkasa
Gloves Guantes Eskularruak
Goggles Gafas de seguridad Segurtasun betaurrekoak
Hobbing Tallado Tailaketa
Hub Cubo Kubo
Hydraulic chuck Portaherramientas hidraúlico Erraminta etxe hidraulikoa
Idle time Tiempos no productivos Denbora ez produktiboa
Indexer / Rotary table Plato divisor Plater zatitzailea
Insert Plaquita intercambiable Plakatxo trukagarria
Jaw chuck Plato de garras Atzapardun platera
Knee Ménsula Mentsula
Machining centre Centro de mecanizado Mekanizazio zentrua
Machining time Tiempo de mecanizado Mekanizazio denbora
Main frame Bastidor principal Bastidore nagusia
Milling Fresado Fresaketa
Modular fixturing system Utillaje modular Tresneria modularra
Multitasking machine Máquina multitarea Ataza anitzeko makina
Numerical control Control numérico Zenbakizko kontrola
Overarm Carnero Ahari
Overhang Voladizo Hegalkina
82
GLOSSARY
by Endika Gandarias
ENGLISH SPANISH BASQUE
Pallet Palet Paleta
Parallel Calzo paralelo Altxagarria
Pill Pildora Pilula
Pitch Paso Neurri
Planer Planeadora Gainazal leunak mekanizatzeko makina
Plate Placa Plaka
Power chuck Portapinzas de alto apriete Estutze haundiko pintza etxea
Reamer Escariador Otxabua
Reaming Escariado Otxabuketa
Rib Costilla Saihets
Rotary table Plato rotatorio Plater birakaria
Roughing Desbaste Arbastaketa
Safe lock Portaherramientas de amarre de seguridad Lotze ziurrezko erraminta etxea
Safety guidelines Normas de seguridad Segurtasun arauak
Set-up time Tiempo de puesta a punto Prestaketa denbora
Shoulder milling Escuadrado Eskuairaketa
Shrink fit Portaherramientas térmico Erraminta etxe termikoa
Slot milling Ranurado Artekaketa
Spindle Cabezal Burua
Spindle speed Velocidad de giro Biraketa abiadura
Stainless steel Acero inoxidable Altzairu erdoilgaitza
Stamping die Molde de estampación Estanpazio moldea
Steering knucle Portamanguetas Mangeta etxea
Step block Calzo escalonado Altxagarri mailakatua
Swing clamp Brida oscilante Brida kulunkari
Swivel base Base giratoria Oinarri birakorra
Swiveling head Cabezal giratorio Buru birakaria
Tail Cola Buztan
83
GLOSSARY
by Endika Gandarias
ENGLISH SPANISH BASQUE
Tap Macho de roscar Hariztatzeko ardatza
Tapping Roscado con macho Ardatzarekin egindako hariztaketa
Thread milling Roscado con fresas Fresekin egindako hariztaketa
Tool magazine / carousel Cambiador de herramienta Erraminta aldagailua
Tool shank Mango de la herramienta Erramintaren kirtena
Toolholder Portaherramientas Erraminta etxea
Toolhonding device Sistema de amarrar herramientas Erramintak lotzeko sistemak
Travelling column Columna movil Zutabe mugikorra
T-shpe slot Ranura en T T erako arteka
Turbo charger Turbocompresor Turbokonpresore
Turn milling Torneado fresado Torneaketa fresaketa
Vaccum chuck Amarre por vacío Huts bidezko lotzea
Vise Mordaza Baraila
Washer Arandela Zirrindola
Wing Ala Hego
Workholding device Sistema de amarrar piezas Piezak lotzeko sistemak

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Milling

  • 1. BACHELOR OF ENGINEERING MANUFACTURING TECHNOLOGIES MILLING by Endika Gandarias
  • 2. 2by Endika Gandarias Dr. ENDIKA GANDARIAS MINTEGI Mechanical and Manufacturing department Mondragon Unibertsitatea - www.mondragon.edu (Basque Country) www.linkedin.com/in/endika-gandarias-mintegi-91174653 Further presentations: www.symbaloo.com/mix/manufacturingtechnology
  • 3. 3 CONTENTS  BIBLIOGRAPHY  INTRODUCTION  MACHINE TYPES  WORKHOLDING DEVICES  TOOLHOLDING DEVICES  MILLING OPERATIONS  SAFETY GUIDELINES  APPLICATIONS  GLOSSARY by Endika Gandarias
  • 5. 5 The author would like to thank all the bibliographic references and videos that have contributed to the elaboration of these presentations. For bibliographic references, please refer to: • http://www.slideshare.net/endika55/bibliography-71763364 (PDF file) • http://www.slideshare.net/endika55/bibliography-71763366 (PPT file) For videos, please refer to: • www.symbaloo.com/mix/manufacturingtechnology BIBLIOGRAPHY by Endika Gandarias
  • 7. 7 MILLING TECHNOLOGY INTRODUCTION  BASIC MOVEMENTS: – Mc  Cutting movement (regarding the tool) – Ma  Feed movement (regarding the part or tool) – Mp  Cutting depth movement (regarding the part or tool) by Endika Gandarias Mc Mp Ma
  • 8. 8 Eli Whitney milling machine 1818 Middletown milling machine 1818 Nasmyth milling machine 1829 Lincoln miller 1870 Universal milling machine Brown-and-Sharpe 1861 Horizontal milling machine Cincinnati early 1900s INTRODUCTION by Endika Gandarias
  • 9. 9 N N F DC ae ap A milling cutting tool is similar to the turning cutting tool, but many tools called “teeth” integrate it. • The tool is spinning (Mc). • One or more linear movements (Mp & Ma) may have the tool or the part. INTRODUCTION by Endika Gandarias N Spindle speed (rpm) Vc Cutting speed (m/min) Dc Tool diameter (mm) F Feed rate (mm/min) ap Axial cutting depth (mm) ae Radial cutting depth (mm)
  • 11. 11 Face Milling Shoulder Milling (Face & Side Milling) Side or Peripheral Milling • Cutting depth in axial direction. • It uses mainly the cutting edges on the periphery of the tool. • Surface roughness created by face teeth. • Cutting depth in axial and radial direction. • It uses the cutting edges on the face and periphery of the tool. • Surface roughness created by face and side teeth. • Cutting depth in radial direction. • It uses mainly the cutting edges on the periphery of the tool. • Surface roughness created by side teeth. INTRODUCTION: MILLING TYPES Mc: Cutting mov. Ma: Feed mov. by Endika Gandarias Mc: Cutting mov. Ma: Feed mov. Mc: Cutting mov. Ma: Feed mov.
  • 13. 13 Horizontal and Vertical Milling machines According to their main rotational axis… MACHINE TYPES Rotational axis direction Rotational axis direction by Endika Gandarias Horizontal Milling MachineVertical Milling Machine
  • 14. 14 Mc: Cutting movement Ma: Feed movement Mp: Cutting depth movement Mc: Cutting movement Ma: Feed movement Mp: Cutting depth movement Horizontal and Vertical Milling machines According to their main rotational axis… MACHINE TYPES by Endika Gandarias Horizontal Milling MachineVertical Milling Machine
  • 15. 15 MACHINE TYPES MILLINGMACHINES Conventional machines Column and knee type Vertical Horizontal Universal Bed type Copy or tracer mill CNC machines CNC Milling machine Bed type Bridge type or planer Gantry Travelling column Machining centre 3 axis 4 axis 5 axis Multitasking machine by Endika Gandarias
  • 16. 16  Manual movements execution.  Manual tool and part change.  Machine may have or not an overarm: Spindle mounted to a movable housing on the column to permit positioning the milling cutter forward or rearward in a horizontal plane.  Machine principal components: 1. Column: supports the spindle. The tool has no linear movements, just the rotational cutting movement. 2. Knee: supports the work table. It has all the linear movements: X, Y & Z.  Machine types: 1. VERTICAL MACHINE 2. HORIZONTAL MACHINE 3. UNIVERSAL MACHINE MACHINE TYPES Z X Y Conventional milling machines Column and knee type (turret type) by Endika Gandarias VIDEO
  • 17. 17 Conventional milling machines MACHINE TYPES  Cutter is directly mounted in the spindle.  Typical for face and end milling operations.  Arbor supports the cutter and an overarm the arbor.  Typical for side or peripheral milling operations. 1 2 Column and knee type (turret type) VERTICAL MILLING MACHINE HORIZONTAL MILLING MACHINE by Endika Gandarias
  • 18. 18  It is a vertical and horizontal milling machine at the same time.  Types: MACHINE TYPES Conventional milling machines 3 Vertical & horizontal spindle Hure spindle: It has a swiveling spindle that allows to swivel the spindle at different angles. Vertical milling attachment Column and knee type (turret type) UNIVERSAL MILLING MACHINE by Endika Gandarias VIDEOVIDEO
  • 19. 19  The tool has the perpendicular movement.  The worktable has the X & Y movements.  Greater rigidity. Used for voluminous and heavy parts.  A special machine type: » It has a roughing spindle and a finishing spindle. Conventional milling machines Bed type Z MACHINE TYPES ROTARY TABLE TYPE by Endika Gandarias Z
  • 20. 20  A stylus follows the profile of a template and guides the cutter movement synchronizing with the table movement, to produce a similar profile as on the template.  The movement of the stylus is controlled through electronic or hydraulic systems.  It is used for engraving small and height profiles, producing cams, dies,…  Machining time: important.  Idle time: small.  Set-up time: important.  Series: Unitary or medium.  Precision: IT7/8, Ra ~ 1.6 µm. MACHINE TYPES Conventional milling machines Copy or Traced Controlled milling machine by Endika Gandarias
  • 21. 21 MACHINE TYPES Part Sample part Conventional milling machines Copy or Traced Controlled milling machine by Endika Gandarias
  • 22. 22  Automatic movements execution.  Manual tool change.  Manual part change.  Usually, it is not needed any special workholding device.  Machining time: less than in an universal milling.  Idle time: very short  Set-up time: slightly important (programming)  Series: 10 to 1000 parts, or more.  Precision: IT7/8, Ra ~ 0.8 ÷1.6 µm. MACHINE TYPES CNC machines CNC Milling machine by Endika Gandarias
  • 23. 23  The part has the longitudinal axis movement.  Spindle carriers are mounted on cross-rails (bridge structure).  Large size milling machines.  Suitable for flat surfaces of heavy components.  May use several spindle heads (vertical or horizontal). Bed type MACHINE TYPES 1 CNC machines BRIDGE TYPE OR PLANER MILLING MACHINE by Endika Gandarias Y X Z VIDEO
  • 24. 24  Similar to the bridge type machine, but the workpiece has no movement at all.  Typically used for large size parts.  The part has no movement at all. Bed type MACHINE TYPES 2 3 CNC machines GANTRY MILLING MACHINE TRAVELLING COLUMN MILLING MACHINE by Endika Gandarias Y Z X X Z Y VIDEO VIDEO
  • 25. 25  It is a CNC milling machine equipped by an automatic tool changer.  Automatic tool changer using tool magazine or carousel.  Automatic part changer using pallets (optional).  Machining time: similar to CNC Milling machines.  Idle time: smaller than in CNC Milling machines.  Set-up time: slightly important (programming & setting-up)  Series: 10 to 1000 parts, or more  Precision: IT7/8, Ra ~ 0.8 ÷1.6 µm. MACHINE TYPES CNC machines Machining Centre tool magazine tool carousel tool magazine CNC by Endika Gandarias
  • 26. 26 Automatic tool changer Automatic part changer (pallets) (optional) MACHINE TYPES CNC machines Machining Centre by Endika Gandarias VIDEO VIDEO
  • 27. 27 MACHINE TYPES CNC machines Machining Centre  Machine has CNC controlled X,Y & Z linear movements.  Machine has CNC controlled X,Y & Z linear movements + 1 rotational movement. a) Horizontal rotary table b) Vertical rotary table c) Rotary spindle  To obtain surfaces with a cylindrical pattern (e.g. gears, polygonal geometries,…). 3 AXIS 4 AXIS Integrated vertical rotary table (C axis) Horizontal rotary table (A axis) by Endika Gandarias VIDEO VIDEO
  • 28. 28 MACHINE TYPES CNC machines Machining Centre  Machine has CNC controlled X,Y & Z linear movements + 2 rotational movements.  Types: Trunnion table Vertical machine Horizontal machine Combination type Swiveling head  Heavier parts can be machined.  Shorter tools are needed.  A larger working volume.  More powerful spindle  Heavier removal rates.  Bigger rotational movement capability. 1 2 3 5 AXIS by Endika Gandarias  Higher versatility (part can be clamped on the rotary table or out of it). VIDEO VIDEO
  • 29. 29 • Several technologies are integrated into one machine: turning, milling, drilling,… • It has evolved from turning machines. • The heart of the machine is the tool spindle (B spindle), which even can be tilted. It provides milling, drilling and tapping capability along with turning, facing, grooving and threading. • This spindle is serviced by an automatic tool changer that resides outside the cutting zone. • It may have a double spindle and one/two tool turrets. • Application: very complex parts. VIDEO MACHINE TYPES CNC machines Machining Centre MULTITASKING MACHINE – HORIZONTAL (I) by Endika Gandarias
  • 30. 30 MACHINE TYPES CNC machines Machining Centre MULTITASKING MACHINE – HORIZONTAL (II) by Endika Gandarias
  • 31. 31 • Parts normally larger in diameter than for a horizontal multi-task machine. • Does not require support via a steady rest, tailstock or sub-spindle. • It has evolved from 5 axis machining centers: a) High rpm capability of the C axis (turning table). b) Adopting the spindle for stationary operations. MACHINE TYPES CNC machines Machining Centre MULTITASKING MACHINE – VERTICAL by Endika Gandarias Trunnion table Combination type VIDEO
  • 33. 33 WORKHOLDINGDEVICES Vise Clamps Modular fixturing system Indexer / Rotary table Magnetic chuck Vacuum chuck Freeze chuck Dedicated fixture Features of a workholding device:  Proper part immobilization.  Accesibility to the machining area.  Ability to absorb machining efforts.  Minimum part deformation.  Short part clamping & unclamping time. by Endika Gandarias WORKHOLDING DEVICES VIDEO
  • 34. 34 Vise  The most common type of workholding device for small parts.  Part is hold by pressure driven:  Mechanically  Pneumatically  Hydraulically  Types based on the degree of freedom:  Plain vise  Plain vise with swivel base  Universal vise with swivel base Plain vise Plain vise with swivel base Universal vise by Endika Gandarias WORKHOLDING DEVICES HYDRAULIC VISEPNEUMATIC VISE MECHANICAL VISE VIDEO
  • 35. 35 Clamps  Used for big size or irregular parts.  Part is hold using clamps, t-slot bolts, screws, washers, nuts, parallels, step blocks,…  It is important to keep in mind the efforts/deformations produced on the part. by Endika Gandarias WORKHOLDING DEVICES Step block Toe mold clamp Angle plate Cam clamp Washer C clamp V blockSwing clamp T-nut T-slot bolt VIDEO
  • 36. 36 Modular fixturing system  Based on a drilled and/or grooved baseplate.  It offers flexibility or versatility.  It allows to build different workholding systems from a set of standard components (clamps, positioners,…). by Endika Gandarias WORKHOLDING DEVICES VIDEOVIDEO
  • 37. 37  Commonly used for machining angularly equidistant surfaces.  The chuck allows to hold and rotate the part working at different angles.  Similar clamping possibilities to the turning process:  Jaw chuck  Between chuck and center  Between centers Indexing head / Rotary table by Endika Gandarias WORKHOLDING DEVICES MOTOR DRIVEN MANUALLY OPERATED VIDEO VIDEO VIDEO
  • 38. 38 Magnetic Chuck WORKHOLDING DEVICES  Ideal for ferromagnetic parts.  Powerful workholding system.  Usually electronically activated.  Part centering may be time consuming. by Endika Gandarias VIDEO
  • 39. 39 Vacuum Chuck WORKHOLDING DEVICES  Ideal for thin and flat metal sheets, non-porous surfaces.  Hold down forces are not extremely high.  Uniform holding pressure on the entire workpiece surface.  Coolant can be used without affecting the chuck’s performance. by Endika Gandarias VIDEO
  • 40. 40 Freeze Chuck WORKHOLDING DEVICES  To clamp small workpieces.  No tension builds up within the workpiece.  Clamping time +/- 90 seconds.  Holding precision ± 3μm by Endika Gandarias VIDEO
  • 41. 41 Dedicated fixture WORKHOLDING DEVICES  It is a custom-designed fixture.  Capital investment must be absorbed by the job.  It is used for medium to big-batch production runs. by Endika Gandarias Dedicated fixture Modular fixture VS.
  • 43. 43 TOOLHOLDING DEVICES TOOLHOLDINGDEVICES TOOLHOLDER Weldon / Whistle Notch ER Collet chuck Power chuck Hydraulic chuck Shrink fit (Thermal) Save lock Polygonal clamping SPINDLE TYPE ISO / SK / BT HSK Capto BIG PLUS KM EXTENSION ADAPTOR by Endika Gandarias
  • 44. 44 Whistle NotchWeldon ER Collet chuck TOOLHOLDING DEVICES Weldon / Whistle Notch Power chuck Shrink fit (thermal)Hydraulic chuck Toolholder by Endika Gandarias VIDEOVIDEO VIDEOVIDEO VIDEO
  • 45. 45 Safe Lock Pull out protection Polygonal clamping TOOLHOLDING DEVICES Toolholder by Endika Gandarias VIDEO Clamping steps VIDEO
  • 46. 46 HSKISO / SK / BT Capto KM Spindle type TOOLHOLDING DEVICES VIDEO BIG PLUS ISO / SK / BTBIG PLUS by Endika Gandarias
  • 47. 47 ISO HSK KM CAPTO BIG PLUS Bending Torque Repeatibility / Precision Radial deviation Tool changing Excellent Not acceptable Not optimum Spindle type TOOLHOLDING DEVICES by Endika Gandarias
  • 48. 48 TOOLHOLDING DEVICES Extension adaptor by Endika Gandarias  Overhangs should be minimized.
  • 50. 50 MILLING. Machining operations MACHINING OPERATIONS by Endika Gandarias
  • 51. 51 VIDEO VIDEO MACHINING OPERATIONS Face Milling Particular machining operation:  Low entering angle (10º) inserts.  High feed  Low cutting depth Slab milling by Endika Gandarias
  • 53. 53 END MILLING VIDEO MACHINING OPERATIONS Slot Milling Types: 1 1. End Milling 2. Side and Face Milling by Endika Gandarias
  • 54. 54 SIDE AND FACE MILLING MACHINING OPERATIONS Slot Milling 2 TOOLING VIDEO Horizontal milling machine Vertical milling machine Commonly used on components that cannot be rotated. by Endika Gandarias
  • 55. 55 MACHINING OPERATIONS Helical Slot Milling  It requires a previous slot milling operation of width bigger than the T-shape tool shank.  The use of air flow is highly recommended in order to evacuate the chip continuously. T-shape Slot Milling by Endika Gandarias  It requires a coordination between the rotational speed (N) and the feed per revolution (fn). VIDEOVIDEO
  • 56. 56 MACHINING OPERATIONS Helical Milling by Endika Gandarias Pre-drilling/peck-millingThree axis rampingTwo axis ramping VIDEO VIDEO
  • 57. 57 MACHINING OPERATIONS Dovetail Milling Form Milling  Two or more milling cutters mounted on the same arbor.  Displacing the cutters half a pitch in relation to each other assists in avoiding vibration.  High productivity, high removal rate.  Medium/big series.  The use of a fly-wheel reduces torsional vibrations. Gang Milling by Endika Gandarias VIDEO VIDEO
  • 58. 58 Chamfering TOOLING MACHINING OPERATIONS by Endika Gandarias Corner rounding VIDEO VIDEO
  • 60. 60 MACHINING OPERATIONS Gear Milling ​ Hobbing (productivity ↑)Disc cutting TYPE OF GEARS TOOLING External & Internal gears​ Splines Bevel gears and pinions by Endika Gandarias VIDEOVIDEO VIDEOVIDEO
  • 61. 61  A curved surface is milled while rotating the workpiece around its centre point. MACHINING OPERATIONS Periphery turn milling – 3/4 axesFace turn milling – 4/5 axes  Main method for external machining.  Used mainly for internal features.  Same principle as for circular milling / ramping, but with component rotating. 2 METHODS: Turn Milling by Endika Gandarias VIDEO
  • 62. 62 VIDEO MACHINING OPERATIONS Boring  Excellent dimensional tolerances and surface roughnesses. ROUGHING FINISHING VIDEO by Endika Gandarias a a a >a BORE FACE GROOVING  It is a productive alternative way to produce circular grooves.  Increased productivity.  Diameters from 47mm to 1275mm.  It can be done in vertical or horizontal machines.
  • 64. 64 MACHINING OPERATIONS Thread Milling by Endika Gandarias TAPPING1  Synchronization of the feed movement and rotational movement is a must.  If the machine spindle is not prepared for direct threading, a special toolholder needs to be used. VIDEOVIDEO
  • 65. 65 THREAD MILLING2 Internal threading External threading MACHINING OPERATIONS by Endika Gandarias A B A B VIDEO CNC thread generator: http://vargen.vargus.com/VargusGenWeb/Pages/ThreadSelection.aspx
  • 66. 66 a) Manual reamers: long entry (A) and length (L) b) Milling reamers: short entry (A) and length (L) c) Reamer with no shank or separated shank. VIDEO MACHINING OPERATIONS The reamer never should be spinned counterclockwise. Reaming ​ Straight flute Axial coolant​ supply For blind holes Spiral flute Lateral coolant​ supply For through holes by Endika Gandarias RIGHT WRONG  Objective: To achive a good surface roughness and good dimensional tolerances (H7) in a pre-drilled hole.  High penetration rates and small depths of cut.  The tool is called “reamer”. VIDEO
  • 67. 67 SAFETY GUIDELINES by Endika Gandarias SAFETY GUIDELINES
  • 68. 68 SAFETY GUIDELINES by Endika Gandarias Goggles Ear muff or Ear plug Gloves Clothing Shoes safety guards or machine encapsulation
  • 70. 70 BIOMEDICAL APPLICATIONS VIDEOVIDEO by Endika Gandarias MONOBLOCK PROSTHESIS – Titanium BONE PLATE – Titanium MOULD FOR PILLS – Steel DENTAL BRIDGE PROSTHESIS – Titanium IMPLANTABLE MEDICAL PORT OR DRUG DELIVERY SYSTEM – Titanium
  • 71. 71 BIOMEDICAL APPLICATIONS by Endika Gandarias LAB ON A CHIP (Blood plasma separator) – Steel SPINAL CROSS CONNECTOR – Stainless steel
  • 72. 72 AEROSPACE APPLICATIONS by Endika Gandarias 3 – BLISK – Titanium
  • 73. 73 AEROSPACE APPLICATIONS by Endika Gandarias 1 – WING RIB – Aluminium 8 – VERTICAL TAIL – Composite 1 – WING – Composite 3 – ENGINE MOUNT – Titanium 5 – FLAP TRACK – Stainless steel
  • 74. 74 AUTOMOTIVE APPLICATIONS TURBO CHARGER – Stainless Steel CYLINDER HEAD – Cast iron or aluminium STEERING KNUCKLE – Cast iron or steel by Endika Gandarias
  • 75. 75 OPERATION OVERVIEW 1. Face milling 2. Shoulder milling 3. Profile milling 4. Drilling 5. Hard part finishing 6. Semi finishing - Roughing 7. Semi finishing - Roughing DIE & MOULDS APPLICATIONS by Endika Gandarias STAMPING DIE – Steel
  • 76. 76 POWER GENERATION APPLICATIONS by Endika Gandarias GAS TURBINE BLADE – Stainless steel or Titanium
  • 77. 77 OPERATION OVERVIEW 1. Face milling 2. Boring 3. Back facing 4. Drilling 5. Thread milling GEARBOX HOUSING Cast iron WIND POWER APPLICATIONS by Endika Gandarias OPERATION OVERVIEW 1. Face Milling 2. Shoulder Milling 3. Helical or Circular Interpolation 4. Finish Boring 5. Back Facing 6. Drilling 7. Threading 8. Chamfering HUB Cast iron
  • 78. 78 OPERATION OVERVIEW 1. Face and shoulder milling 2. Contouring 3. Fine boring 4. Drilling 5. Face milling MAIN FRAME Cast iron WIND POWER APPLICATIONS by Endika Gandarias
  • 80. 80 GLOSSARY by Endika Gandarias ENGLISH SPANISH BASQUE Angle plate Placa angular Plaka angeluar Arbor Mandril Mandril Bed type Bancada fija Bankada finkoa Between centers Entre puntos Puntuen artean Between chuck and center Plato de garras y punto Atzapardun playera eta puntuaren artean Bevel gears Engranes cónicos Engranai konikoak Blade Álabe Alabe Blood Sangre Odol Bone Hueso Hazur Boring Mandrinado Mandrinaketa Bridge type Tipo puente Zubi erakoa Cam Leva Espeka Cast iron Fundición Fundizio Chamfering Achaflanado Alakaketa Clamp Brida Brida Collet chuck Portaherramientas de pinzas Pintza etxea Coolant Refrigerante Hozkarria Copy or tracer mill Copiadora Kopiagailua Counterclockwise Giro antihorario Erloju orratzen aurkako biraketa Cutting depth Profundidad de pasada axial Sakontze sakonera Cutting speed Velocidad de corte Ebaketa abiadura Cylinder head Culata Kulata Dedicated fixture Utillaje específico Tresneria espezifikoa Dovetail Cola de milano Mirubuztan Drilling Taladrado Zulaketa Drug Droga Droga Ear muff / Ear plug Orejera de casco Entzumen kaskoak Face milling Planeado Planeaketa / Lauketa
  • 81. 81 GLOSSARY by Endika Gandarias ENGLISH SPANISH BASQUE Feed per revolution Avance por vuelta Aitzinamendua birako Feed rate Avance por minuto Aitzinamendua minutuko Finishing Acabado Akabera Flute Estría Ildaska Fly-wheel Soporte Euskarri Freeze chuck Amarre por congelación Hozte bidezko lotzea Gang milling Fresado en grupo / Arbol de fresas Multzokako fresaketa Gantry type Tipo pórtico Portiko erakoa Gearbox housing Carcasa de caja de engranes Engranai kutxako karkasa Gloves Guantes Eskularruak Goggles Gafas de seguridad Segurtasun betaurrekoak Hobbing Tallado Tailaketa Hub Cubo Kubo Hydraulic chuck Portaherramientas hidraúlico Erraminta etxe hidraulikoa Idle time Tiempos no productivos Denbora ez produktiboa Indexer / Rotary table Plato divisor Plater zatitzailea Insert Plaquita intercambiable Plakatxo trukagarria Jaw chuck Plato de garras Atzapardun platera Knee Ménsula Mentsula Machining centre Centro de mecanizado Mekanizazio zentrua Machining time Tiempo de mecanizado Mekanizazio denbora Main frame Bastidor principal Bastidore nagusia Milling Fresado Fresaketa Modular fixturing system Utillaje modular Tresneria modularra Multitasking machine Máquina multitarea Ataza anitzeko makina Numerical control Control numérico Zenbakizko kontrola Overarm Carnero Ahari Overhang Voladizo Hegalkina
  • 82. 82 GLOSSARY by Endika Gandarias ENGLISH SPANISH BASQUE Pallet Palet Paleta Parallel Calzo paralelo Altxagarria Pill Pildora Pilula Pitch Paso Neurri Planer Planeadora Gainazal leunak mekanizatzeko makina Plate Placa Plaka Power chuck Portapinzas de alto apriete Estutze haundiko pintza etxea Reamer Escariador Otxabua Reaming Escariado Otxabuketa Rib Costilla Saihets Rotary table Plato rotatorio Plater birakaria Roughing Desbaste Arbastaketa Safe lock Portaherramientas de amarre de seguridad Lotze ziurrezko erraminta etxea Safety guidelines Normas de seguridad Segurtasun arauak Set-up time Tiempo de puesta a punto Prestaketa denbora Shoulder milling Escuadrado Eskuairaketa Shrink fit Portaherramientas térmico Erraminta etxe termikoa Slot milling Ranurado Artekaketa Spindle Cabezal Burua Spindle speed Velocidad de giro Biraketa abiadura Stainless steel Acero inoxidable Altzairu erdoilgaitza Stamping die Molde de estampación Estanpazio moldea Steering knucle Portamanguetas Mangeta etxea Step block Calzo escalonado Altxagarri mailakatua Swing clamp Brida oscilante Brida kulunkari Swivel base Base giratoria Oinarri birakorra Swiveling head Cabezal giratorio Buru birakaria Tail Cola Buztan
  • 83. 83 GLOSSARY by Endika Gandarias ENGLISH SPANISH BASQUE Tap Macho de roscar Hariztatzeko ardatza Tapping Roscado con macho Ardatzarekin egindako hariztaketa Thread milling Roscado con fresas Fresekin egindako hariztaketa Tool magazine / carousel Cambiador de herramienta Erraminta aldagailua Tool shank Mango de la herramienta Erramintaren kirtena Toolholder Portaherramientas Erraminta etxea Toolhonding device Sistema de amarrar herramientas Erramintak lotzeko sistemak Travelling column Columna movil Zutabe mugikorra T-shpe slot Ranura en T T erako arteka Turbo charger Turbocompresor Turbokonpresore Turn milling Torneado fresado Torneaketa fresaketa Vaccum chuck Amarre por vacío Huts bidezko lotzea Vise Mordaza Baraila Washer Arandela Zirrindola Wing Ala Hego Workholding device Sistema de amarrar piezas Piezak lotzeko sistemak