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Manufacturing That Eliminates Risk & Improves Reliability
 Cable Assembly Capabilities
Engineered For Unique OEM Applicat...
Manufacturing That Eliminates Risk & Improves Reliability
2
America's Oldest, A History of Innovation
 Privately held com...
Manufacturing That Eliminates Risk & Improves Reliability
3
Our Products
Custom Battery Packs Flex & Rigid-Flex PCB’s High...
Manufacturing That Eliminates Risk & Improves Reliability
4
Our Customers - The Top Global
OEMs In Growth Industries
Manufacturing That Eliminates Risk & Improves Reliability
5
Custom Cable Assemblies & Wire Harnesses
 Discrete Wire
 RF,...
Manufacturing That Eliminates Risk & Improves Reliability
6
Custom Cable Assembly Solutions
 Over 35 years experience pro...
Manufacturing That Eliminates Risk & Improves Reliability
7
In-House Testing
 Full Electrical Test – Continuity, Shorts, ...
Manufacturing That Eliminates Risk & Improves Reliability
8
Automated Equipment
Fully Automated Electric Testing
Automated...
Manufacturing That Eliminates Risk & Improves Reliability
9
Conductor Capabilities
 Conductor Size
– 4 AWG to 40 AWG
 Co...
Manufacturing That Eliminates Risk & Improves Reliability
10
Insulation & Jacket Compounds
 Broad Range of Compounds Avai...
Manufacturing That Eliminates Risk & Improves Reliability
11
Shielding Solutions
 Braided Shields
– Bare
– Tin Plated
 W...
Manufacturing That Eliminates Risk & Improves Reliability
12
Overmolded Capabilities
 Molds in a little as 10 days
 Pers...
Manufacturing That Eliminates Risk & Improves Reliability
13
Custom Cable Assembly Solutions
 Wrapping
– Tie Wrap
– Heat ...
Manufacturing That Eliminates Risk & Improves Reliability
14
End Configurations
 Spade Terminals
 Fork Terminals
 Ring ...
Manufacturing That Eliminates Risk & Improves Reliability
15
Connectors Available
 Molex
 TE/AMP
 Amphenol
 Thomas & B...
Manufacturing That Eliminates Risk & Improves Reliability
16
Quote Turn-Around
 To ensure that your quote is processed ef...
Manufacturing That Eliminates Risk & Improves Reliability
17
Production Delivery Times
 These delivery times are based up...
Manufacturing That Eliminates Risk & Improves Reliability
18
 Largo, FL - Production, Test, and Engineering
– Engineers o...
Manufacturing That Eliminates Risk & Improves Reliability
19
Our goal is to have control over the design and
technical res...
Manufacturing That Eliminates Risk & Improves Reliability
20
Technical Partner Relationships
Manufacturing That Eliminates Risk & Improves Reliability
21
Case Study
 Cable Assembly Used in Rolling Stock
 Applicati...
Manufacturing That Eliminates Risk & Improves Reliability
22
Case Study (continued)
 Solution
– Offered Strain Relief Con...
Manufacturing That Eliminates Risk & Improves Reliability
23
Case Study
 Cable Assembly Used in Outdoor Applications and ...
Manufacturing That Eliminates Risk & Improves Reliability
24
Case Study (continued)
 Solution
– Offered assembly that inc...
Manufacturing That Eliminates Risk & Improves Reliability
25
Case Study
 Cable Assembly Used in Medical Probes
 Applicat...
Manufacturing That Eliminates Risk & Improves Reliability
26
Case Study (continued)
 Solution
– Offered assembly able to ...
Manufacturing That Eliminates Risk & Improves Reliability
27
Case Study
 Cables Assembly Used In Maritime Environment
 A...
Manufacturing That Eliminates Risk & Improves Reliability
28
Case Study (continued)
 Solution
– Offered assembly that inc...
Manufacturing That Eliminates Risk & Improves Reliability
29
Design Centers & Technical Support
 Battery Pack & Power Man...
Manufacturing That Eliminates Risk & Improves Reliability
30
Inventory Management
 Customer requirements are always uniqu...
Manufacturing That Eliminates Risk & Improves Reliability
31
The Difference is Measureable
01
WORLD CLASS DESIGNS
With ind...
Manufacturing That Eliminates Risk & Improves Reliability
32
Thank You
Check out our website at www.epectec.com.
For more ...
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Cable Assembly Capabilities

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Epec Engineered Technologies manufactures custom cables for specific applications based upon customer design and print requirements. We can assist with cable and connector selection, layout and manufacturing techniques, and computer aided design (CAD).

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Cable Assembly Capabilities

  1. 1. Manufacturing That Eliminates Risk & Improves Reliability  Cable Assembly Capabilities Engineered For Unique OEM Applications March 2017
  2. 2. Manufacturing That Eliminates Risk & Improves Reliability 2 America's Oldest, A History of Innovation  Privately held company, established in 1952.  Estimated 2017: Sales: US$50 Million  117 Employees Worldwide (84 – North America, 30 – Asia, 3 – Europe)  Design and manufacture customized, build-to-print, performance-critical products for all sectors of the electronics industry.  Leading provider of custom battery packs, flex & rigid-flex PCBs, high reliability SMART user interfaces, energy efficient fans & motors, cable assemblies, and printed circuit boards.  Integrated supply chain management solutions to handle the complexity of today’s global marketplace while making sure that every order is being manufactured at the “right” factory.
  3. 3. Manufacturing That Eliminates Risk & Improves Reliability 3 Our Products Custom Battery Packs Flex & Rigid-Flex PCB’s High Reliability SMART HMIs Energy Efficient Fans & Motors Cable Assemblies Printed Circuit Boards
  4. 4. Manufacturing That Eliminates Risk & Improves Reliability 4 Our Customers - The Top Global OEMs In Growth Industries
  5. 5. Manufacturing That Eliminates Risk & Improves Reliability 5 Custom Cable Assemblies & Wire Harnesses  Discrete Wire  RF, Co-Axial, Microwave  Heavy Gauge Cables  Custom Overmolded Cables  Military & Medical Cables  Splices  D-Sub (9, 15, 25, etc.)  Circular & Metal Connectors  Power and Ribbon Cables  RJ45 (CAT5E & 6), RJXX
  6. 6. Manufacturing That Eliminates Risk & Improves Reliability 6 Custom Cable Assembly Solutions  Over 35 years experience providing design guidance, design services and US and Asia based manufacturing. – Complete overmolding capabilities – Epoxy/potting compounds used to environmentally seal connectors or back shells. – Capable of terminating 1 conductor to 60 pairs and beyond – Able to terminate 4 AWG to 40 AWG – Testing available up to 600 Volts (UL) & 3,000 Volts (Military) – Assemblies designed to withstand temperatures from -65C to 250C – Standard UL, CSA, & industry testing procedures – Comply with all IPC/WMHA-A-620B requirements
  7. 7. Manufacturing That Eliminates Risk & Improves Reliability 7 In-House Testing  Full Electrical Test – Continuity, Shorts, Cross-connects  Ohm Resistance Test – Shielding  Hi-Pot Testing  Pull Test  Crimp Calibration Testing  Optical Comparator, CMM Capabilities  Environmental Stress Screening
  8. 8. Manufacturing That Eliminates Risk & Improves Reliability 8 Automated Equipment Fully Automated Electric Testing Automated Wire Stripping Automated Cut-To-Length, Wire Stripping, and Simple Termination Automated Termination and Circuit Identification
  9. 9. Manufacturing That Eliminates Risk & Improves Reliability 9 Conductor Capabilities  Conductor Size – 4 AWG to 40 AWG  Conductor Materials – Bare Copper – Tinned Copper – Silver Plated Copper – Nickel Plated Copper – Copperweld/Copper Covered Steel  Strand Types – Solid – Bunch Strand – Concentric/True Concentric – Rope Strand  Conductor Coatings – Tinned Copper – Heavy Tinned Copper – Prefused Copper – Overcoat Copper – Top Coated Copper
  10. 10. Manufacturing That Eliminates Risk & Improves Reliability 10 Insulation & Jacket Compounds  Broad Range of Compounds Available – PVC – Polyvinyl Chloride – SR-PVC – Semi Rigid Polyvinyl Chloride – PE – Polyethylene – LDPE – Low Density Polyethylene – Cellular (Foam) Polyethylene – HDPE – High Density Polyethylene – PP – Polypropylene – Cellular (Foam) Polypropylene – TPU – Polyurethane – TPE/TPR – Thermoplastic Elastomers – Polyurethane/Nylon – Low Smoke Co-Polymers – ETFE – Tefzel – FEP – Flourinated Ethylene Propylene – PVDF – Kynar – TFE – Tetrafluoroethylene – ECTFE – Halar – PTFE – Polytetrafluoroethylene – XLPE – Cross-Linked Polyethylene – IRR/PVC – Irradiated Polyvinyl Chloride – EPDM – Ethylene Propylene Diene Monomer – Vinyl (PVC)
  11. 11. Manufacturing That Eliminates Risk & Improves Reliability 11 Shielding Solutions  Braided Shields – Bare – Tin Plated  Wrapped Shields – Polyester/Aluminum – Polyester/Copper – Aluminum/Polyester/Aluminum – Copper/Polyester/Copper  Double Shields – Polyester/Aluminum & Braid  Spiral Serve Shield  EMI/RFI Shielding
  12. 12. Manufacturing That Eliminates Risk & Improves Reliability 12 Overmolded Capabilities  Molds in a little as 10 days  Personalized engineering service and technical assistance on complex and innovative designs.  Different compounds can be used depending on the physical, mechanical and electrical requirements  Closed or open strain reliefs for ease of sterilization  Bonded to connectors and cable to meet IP67, IP68 and higher moisture protection  Available with custom logos  Can encompass PCBs, LEDs, or other electronics as required  Low and high volume  UL rated overmolded products as long as all of the material used is UL approved
  13. 13. Manufacturing That Eliminates Risk & Improves Reliability 13 Custom Cable Assembly Solutions  Wrapping – Tie Wrap – Heat Shrink – Lacing – Tape – Tube – Loom/Split Loom – Plastic Tubing – Sleeving  Marking/Labeling – Labels – Tags – Bar Coding – Ink Stamping – Four Color – Circuit Identification
  14. 14. Manufacturing That Eliminates Risk & Improves Reliability 14 End Configurations  Spade Terminals  Fork Terminals  Ring Terminals  Strip and Tinned  Strip and Retain  Circuit Board Ready  Hard Wired  LED  Light Sockets  Molded  Overmolded  Metal Formed  Plastic Injection Molded  Soldered
  15. 15. Manufacturing That Eliminates Risk & Improves Reliability 15 Connectors Available  Molex  TE/AMP  Amphenol  Thomas & Betts  Deutsch  ITT Canon  JAE  JST  3M  Hirose  Delphi  Souriau
  16. 16. Manufacturing That Eliminates Risk & Improves Reliability 16 Quote Turn-Around  To ensure that your quote is processed efficiently the following information should be supplied: – Drawing or Specification of the Assembly – Bill of materials (BOM) Detailing All Components – List Standards/Directives That Are Required (such as ITAR, AS9100, RoHS, etc.)
  17. 17. Manufacturing That Eliminates Risk & Improves Reliability 17 Production Delivery Times  These delivery times are based upon the agreement of the quote and once the production drawings have been approved by the customer.  Production parts are manufactured in both our U.S. location in Largo FL as well as in China.
  18. 18. Manufacturing That Eliminates Risk & Improves Reliability 18  Largo, FL - Production, Test, and Engineering – Engineers on Staff Include: • Mechanical Engineer • Electrical/PCB Layout Engineer • Test Engineer – 25 Years Aerospace Experience – Facility Capabilities: • HALT/HASS Testing • Shock & Vibe • Environmental Cycling • Overall Reliability Testing In-House Resources
  19. 19. Manufacturing That Eliminates Risk & Improves Reliability 19 Our goal is to have control over the design and technical resources to provide our customer with the fastest response times in the industry – and to exceed expectations with medium and high volume capabilities.
  20. 20. Manufacturing That Eliminates Risk & Improves Reliability 20 Technical Partner Relationships
  21. 21. Manufacturing That Eliminates Risk & Improves Reliability 21 Case Study  Cable Assembly Used in Rolling Stock  Application – Railcars, Subway Cars  Problem – Cable Being Pulled Out Of Connector Through Use
  22. 22. Manufacturing That Eliminates Risk & Improves Reliability 22 Case Study (continued)  Solution – Offered Strain Relief Connector – No Overmold
  23. 23. Manufacturing That Eliminates Risk & Improves Reliability 23 Case Study  Cable Assembly Used in Outdoor Applications and Feed/Grain Storage  Application – Interconnect used to monitor moisture conditions  Problem – Cable being destroyed by rodents biting through the sheath and causing premature failure
  24. 24. Manufacturing That Eliminates Risk & Improves Reliability 24 Case Study (continued)  Solution – Offered assembly that included rodent repellant in the outer sheath causing unpleasant, not lethal, experience to rodents • Socially Acceptable • Environmentally Responsible • Controlled Release/Long Lasting 10/15 Years
  25. 25. Manufacturing That Eliminates Risk & Improves Reliability 25 Case Study  Cable Assembly Used in Medical Probes  Application – Used in Hospitals/Clinics Globally to break-up blood clots/kidney stones  Problem – Assembly needed to be repeatedly sterilized and to protect electronics included with the assembly
  26. 26. Manufacturing That Eliminates Risk & Improves Reliability 26 Case Study (continued)  Solution – Offered assembly able to withstand repeated sterilization and exceeds 5 PSI moisture pressure test – Overmold utilized compounds that provided tactile feel for ease of use
  27. 27. Manufacturing That Eliminates Risk & Improves Reliability 27 Case Study  Cables Assembly Used In Maritime Environment  Application – Emergency lights used on PFDs, life rafts/life boats  Problem – Assembly promoted mold/fungus growth causing electrical failure and poor aesthetics
  28. 28. Manufacturing That Eliminates Risk & Improves Reliability 28 Case Study (continued)  Solution – Offered assembly that includes fungal deterrent in the outer sheath – Assembly built to withstand submersion in water under the pressure of 35 PSI for 20 minutes - equivalent to a depth of 80 Feet of Water – Utilized molding to secure electronic components and to not allow water intrusion
  29. 29. Manufacturing That Eliminates Risk & Improves Reliability 29 Design Centers & Technical Support  Battery Pack & Power Management – Denver, CO  SMART User Interfaces – Largo, FL  Fans & Motors – Wales, UK  Printed Circuit Boards – New Bedford, MA & Shenzhen, China  Flex & Rigid Flex – Toronto, Canada  Cable Assemblies – Largo, FL  Our Engineering and Design teams are ready to help our customers create world class and cost effective product solutions.
  30. 30. Manufacturing That Eliminates Risk & Improves Reliability 30 Inventory Management  Customer requirements are always unique and customized, therefore our inventory management system must accommodate for this type of environment.  Our Solutions Include: – Kanban – Consignment – JIT Programs – Blanket Orders – Customer Fulfillment – Bonded Warehousing – Kitting – Safety Stock – Other Flexible Solutions
  31. 31. Manufacturing That Eliminates Risk & Improves Reliability 31 The Difference is Measureable 01 WORLD CLASS DESIGNS With industry leading technical resources for all of our product groups, our design and engineering group works with customers to help minimize unit production costs of finished products, reduce project risks, and speed time to market. 02 QUICKER DELIVERY Epec's technology infrastructure and people, including the Asian and US based operations, manufacturing, quality and engineering teams, enable jobs to get started the same day the order is received with no delays due to 24/7 coverage. 03 BETTER QUALITY Epec ensures higher levels of quality through actual investment in all of our processes. Whether it is our 10+ people strong quality organization in Asia, equipping our tech centers with the latest tech gear, or our A3 improvement auditing process, real investment is made to ensure quality. 04 FLEXIBILITY Each of our manufacturing facilities have been selected for their best-in-class niche product, delivery and technology solutions, ensuring our optimal facility is building every order.
  32. 32. Manufacturing That Eliminates Risk & Improves Reliability 32 Thank You Check out our website at www.epectec.com. For more information email sales@epectec.com. Stay Connected with Epec Engineered Technologies Follow us on our social media sites for continuous technical updates and information:

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