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Waste Elimination


      War
      On
     Waste
             Prepared by John F.Petak   1
8 Types of Waste
   Motion
   Waiting (material, info, people)
   Transportation
   Storage
   Defects/ Rework
   Over Processing
   Over Production
   Unused Human Capacity (Ideas)
    (Sleeping)

                             Prepared by John F.Petak   2
8 WASTES
1.Don’t accept
 it!
2.Don’t make it!
3.Don’t pass it
 on!
                  Prepared by John F.Petak   3
Elimination Of Waste
                     OVER PRODUCTION
QUALITY DEFECTS

                            WAITING

   MOTION


                           TRANSPORTATION

STORAGE

                  OVER PROCESSING

                             Prepared by John F.Petak   4
Overproduction
1. Overproduction: Production of
unneeded goods just to maintain
high machine and operator
utilizations.




                            Prepared by John F.Petak   5
Waiting
2. Waiting: Idle time due to the
imbalance of work contents in a
sequential process. Operator idle
time may also be due to dedication
to a single semi-automatic machine
that requires manual loading and
unloading but operates automatically
while the operator is idle, waiting for
the next load or unload operation.

                              Prepared by John F.Petak   6
Transportation

3. Transportation: Movement of
product from one operation to the
next adds no value. Transporting
materials long distances and double
handling of products are just two
wasteful practices.



                             Prepared by John F.Petak   7
Process
4. Process: Non-value-added
activities such as packaging for
interplant transportation and
excessive inspection.




                      Prepared by John F.Petak   8
Storage
5. Storage: Work-in-process and
finished goods inventory are non-
valued-added activities. Financial
resources are tied up, and
  potential
quality problems are created due
  to
storage.

                         Prepared by John F.Petak   9
Motion
6. Motion: Unnecessary
  movement
of operators to complete a task.
Such movement usually
  originates
from poor layout and the
  presence
of work-in-process.

                      Prepared by John F.Petak   10
Quality

7. Quality: Repair of products to
fulfill customer requirements is a
non-value-added activity.




                              Prepared by John F.Petak   11
Unused Human Capacity
          (Ideas)
8. Unused Human Capacity:
  Involve all employees in waste
  reduction and lean thinking to
  help meet or exceed the
  primary business goals of
  Hubbell Lighting.

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8 Wastes - getting LEAN

  • 1. Waste Elimination War On Waste Prepared by John F.Petak 1
  • 2. 8 Types of Waste  Motion  Waiting (material, info, people)  Transportation  Storage  Defects/ Rework  Over Processing  Over Production  Unused Human Capacity (Ideas) (Sleeping) Prepared by John F.Petak 2
  • 3. 8 WASTES 1.Don’t accept it! 2.Don’t make it! 3.Don’t pass it on! Prepared by John F.Petak 3
  • 4. Elimination Of Waste OVER PRODUCTION QUALITY DEFECTS WAITING MOTION TRANSPORTATION STORAGE OVER PROCESSING Prepared by John F.Petak 4
  • 5. Overproduction 1. Overproduction: Production of unneeded goods just to maintain high machine and operator utilizations. Prepared by John F.Petak 5
  • 6. Waiting 2. Waiting: Idle time due to the imbalance of work contents in a sequential process. Operator idle time may also be due to dedication to a single semi-automatic machine that requires manual loading and unloading but operates automatically while the operator is idle, waiting for the next load or unload operation. Prepared by John F.Petak 6
  • 7. Transportation 3. Transportation: Movement of product from one operation to the next adds no value. Transporting materials long distances and double handling of products are just two wasteful practices. Prepared by John F.Petak 7
  • 8. Process 4. Process: Non-value-added activities such as packaging for interplant transportation and excessive inspection. Prepared by John F.Petak 8
  • 9. Storage 5. Storage: Work-in-process and finished goods inventory are non- valued-added activities. Financial resources are tied up, and potential quality problems are created due to storage. Prepared by John F.Petak 9
  • 10. Motion 6. Motion: Unnecessary movement of operators to complete a task. Such movement usually originates from poor layout and the presence of work-in-process. Prepared by John F.Petak 10
  • 11. Quality 7. Quality: Repair of products to fulfill customer requirements is a non-value-added activity. Prepared by John F.Petak 11
  • 12. Unused Human Capacity (Ideas) 8. Unused Human Capacity: Involve all employees in waste reduction and lean thinking to help meet or exceed the primary business goals of Hubbell Lighting.