parts catalogue manual

1. Fig. 025 INLET MANIFOLD
DX490LC-3

2. Fig. 025 INLET MANIFOLD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 240203-00111 MANIFOLD,INTAKE 1
7 400602-00537 GASKET;IN MANIFOLD 6
20 120312-00102 NUT 12
30 400601-00010 CUP;SEALING OD=32 2
50A 420209-00187 PIPE,INLET 1
50B 420209-00186 PIPE,INLET 1
53A 120112-00325 BOLT M8X80 3
53B 120112-00277 BOLT M10X60 2
53C 120112-00285 BOLT M10X90 1
97 301308-00004 SENSOR;AIR TEMP INLET 1
104 120112-00885 BOLT 4
122A 120112-00272 BOLT M10X35 1
122B 120112-00256 BOLT M10X100 1
122C 120112-00865 BOLT;BRACKET 2
122D 120112-00258 BOLT M10X110 1
153 400602-00226 GASKET;PLUG 1
170 120112-00262 BOLT M10X20 1
172 110413-00046 BRACKET;HARNESS 2
247 110406-02002 BRACKET 1
298 420209-00188 PIPE,INLET 1
340 110406-02012 BRACKET 1
341 120112-00314 BOLT M8X16 4
372 120402-00291 CLIP,HOSE 1
373 410139-00067 THROTTLE;INTAKE 1
496 120501-02228 PIN,KNOCK 2
562A 120112-00270 BOLT M10X30 1
562B 120112-00278 BOLT M10X65 2
568A 120112-00270 BOLT M10X30 5
568B 120112-00282 BOLT M10X80 1
723A 110406-02015 BRACKET 1
723B 110406-02016 BRACKET 1
756 400602-00538 GASKET;INTAKE 2
761 301308-00270 SENSOR;MANIFOLD 1
779 120112-00884 BOLT;SENSOR 2
781 400602-00543 GASKET;SENSOR 1
782 430201-00657 ADAPTER;SENSOR 1
1
DX490LC-3

3. Fig. 027 EXHAUST MANIFOLD
DX490LC-3

4. Fig. 027 EXHAUST MANIFOLD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
2 400602-00200A GASKET;EX MANIFOLD 6
5 240102-00180 MANIFOLD,EXHAUST;FRONT 1
6 240102-00181 MANIFOLD,EXHAUST;REAR 1
18 120312-00107 NUT 18
34 110917-00073 COLLAR L=28 14
47 240102-00179 MANIFOLD,EXHAUST;CENTER 1
49 120408-00025 STUD;M10X25 L=47 4
155A 401107-00654 SEAL,RING;EXH MANIFOLD 4
155B 401107-00653 SEAL,RING;EXH MANIFOLD 2
1
DX490LC-3

5. Fig. 028 BREATHER SYSTEM
DX490LC-3

6. Fig. 028 BREATHER SYSTEM
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 400811-00018 BREATHER;AIR 1
9 400602-00185 GASKET;AIR BREATHER 2
10 120402-00120 CLIP;AIR BREATHER 1
11 420108-00654 HOSE,RUBBER 1
24A 120402-00305 CLIP,HOSE 1
24B 120402-00306 CLIP,HOSE 2
84 120112-00316 BOLT M8X20 3
91A 120112-00262 BOLT M10X20 2
91B 120112-00266 BOLT M10X25 2
145 430201-00656 ADAPTER;AIR BREATHER 1
1
DX490LC-3

7. Fig. 030 WATER PUMP AND CORROSION
DX490LC-3

8. Fig. 030 WATER PUMP AND CORROSION
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 400921-00210 PUMP ASSY,WATER 1
3 400602-00229 GASKET;PUMP-CYLINDER 1
4 101529-00273 KIT,REPAIR;WATER PUMP 1
10A 140105-00095 BEARING;WATER PUMP 1
10B 140105-00096 BEARING;WATER PUMP 1
16 401106-00134 SEAL;OIL;WATER PUMP 1
17 401107-00655 SEAL;WATER PUMP 1
18 400902-00034 IMPELLER 1
19 400602-00190 GASKET;COVER- BODY 1
20 110508-10268 COVER,WATER PUMP 1
24A 120112-00266 BOLT M10X25 2
24B 120112-00285 BOLT M10X90 4
29 130712-00307 SHAFT,PUMP;WATER 1
45A 430216-00083 JOINT;HEATER HOSE 2
45B 430216-00082 JOINT 1
104 400602-00237 GASKET;WATER PUMP 1
119A 120112-00321 BOLT M8X40 4
119B 120112-00262 BOLT M10X20 1
139 130412-00053 GEAR,DRIVE;WATER PUMP 1
1
DX490LC-3

9. Fig. 031 THERMOSTAT AND HOUSING
DX490LC-3

10. Fig. 031 THERMOSTAT AND HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 300738-00101 THERMOSTAT 2
2 110980-00076 HOUSING,THERMOSTAT 1
12 120112-00266 BOLT M10X25 5
20 401107-00652 SEAL;RING 2
26 2.453-00013 CAP;SEALING 1
50A 120112-00280 BOLT M10X70 2
50B 120112-00284 BOLT M10X85 2
50C 120112-00285 BOLT M10X90 2
58 430221-00225 PLUG M16X12 2
59 400602-00214 GASKET;JOINT BOLT 2
60A 400602-00221 GASKET;OUTLET PIPE ID=55.6 1
60B 400602-00222 GASKET;OUTLET PIPE ID=62.6 1
66A 400627-00003 GASKET,THERMOSTAT;HSG 1
66B 400627-00002 GASKET,THERMOSTAT;HSG 1
79A 120402-00301 CLIP,HOSE 1
79B 120402-00291 CLIP,HOSE 1
112 430221-00652 PLUG 1
193 110910-00510 CAP,RUBBER 1
207 400602-00174 GASKET 2
266 109675-0860 BOLT;EYE M14X27 1
267 400602-00174 GASKET 2
287 430201-00260 ADAPTER 2
292 410202-00021 COCK;AIR 1
299 515411-2231 EYE JOINT;SEDIMENTER 1
1
DX490LC-3

11. Fig. 032 WATER PIPING
DX490LC-3

12. Fig. 032 WATER PIPING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 420210-00338A PIPE;WATER PUMP,INLET 1
24A 110406-02021 BRACKET 1
24B 110406-02022 BRACKET 1
24C 110406-02023 BRACKET 1
24D 110406-02024 BRACKET 1
24E 110406-02025 BRACKET 1
24F 110406-02026 BRACKET 1
24G 110406-02027 BRACKET 1
24H 110406-02028 BRACKET 1
24I 110406-02029 BRACKET 1
24J 110406-02030 BRACKET 4
24K 110406-02031 BRACKET 1
24L 110406-02032 BRACKET 1
31A 120112-00321 BOLT M8X40 14
31B 120112-00324 BOLT M8X70 7
33A 120112-00314 BOLT M8X16 6
33B 120112-00322 BOLT M8X60 2
33C 120112-00256 BOLT M10X100 1
33D 120112-00262 BOLT M10X20 7
35A 120402-00302 CLIP,HOSE 24
35B 120402-00303 CLIP,HOSE 56
48 400602-00223 GASKET;PIPE-PUMP 1
50C 120112-00270 BOLT M10X30 1
50D 120112-00282 BOLT M10X80 1
50E 120112-00300 BOLT M14X25 1
56 420211-00159 PIPE;WATER OUTLET 1
108 110406-02020 BRACKET 1
113A 420108-00267 HOSE 1
113B 420108-00267 HOSE 1
113C 420108-00655 HOSE,RUBBER 1
113D 420108-00267 HOSE 1
113E 420108-00267 HOSE 1
115A 420108-00271 HOSE;RUBBER 2
115B 420108-00649 HOSE,RUBBER 1
115C 420108-00650 HOSE,RUBBER 2
115D 420108-00651 HOSE,RUBBER 2
1
DX490LC-3

13. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
115E 420108-00652 HOSE,RUBBER 6
115F 420108-00653 HOSE,RUBBER 1
126A 400602-00174 GASKET 2
126B 2.180-00661 PACKING,PLUG 4
126C 400602-00531 GASKET 1
127A 120112-00309 BOLT M16X30 2
127B 120112-00879 BOLT;EYE 2
206A 420211-00309 PIPE,WATER;EGR COOLER 1
206B 420211-00310 PIPE,WATER;EGR COOLER 1
206C 420211-00311 PIPE,WATER;EGR COOLER 1
206D 420211-00312 PIPE,WATER;EGR COOLER 1
206E 420211-00313 PIPE,WATER;EGR COOLER 1
206F 420211-00314 PIPE,WATER;EGR COOLER 1
206G 420211-00315 PIPE,WATER;EGR COOLER 1
206H 420211-00316 PIPE,WATER;EGR COOLER 1
805 430208-00096 CONNECTER;AIR LEAK 1
806 120402-00301 CLIP,HOSE 10
2
DX490LC-3

14. Fig. 033 IDLE PULLEY
DX490LC-3

15. Fig. 033 IDLE PULLEY
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
86 120112-00249 BOLT 1
126 130710-00010 PULLEY;IDLE 1
126B 130710-00011 PULLEY;IDLE 1
130A 110951-00239 SPACER,BEARING;IDLE PULLEY 1
130B 110951-00240 SPACER,BEARING;IDLE PULLEY 1
132 110508-01739 COVER;DUST 2
133 110413-00048 BRACKET;IDLE PULLEY 1
134 130713-00227 SPINDLE;IDLE PULLEY 1
140 120312-00109 NUT M18 1
221 120112-00282 BOLT M10X80 4
224 140105-00094 BEARING;IDLE PULLEY 2
1
DX490LC-3

16. Fig. 036 TURBO CHARGER & OIL PIPE
DX490LC-3

17. Fig. 036 TURBO CHARGER & OIL PIPE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 150105-00338 CHARGER ASSY,TURBO 1
2 400629-00024 GASKET,TURBOCHARGER 1
3 420210-01079 PIPE 1
9A 400629-00015 GASKET,TURBOCHARGER 1
9B 400629-00023 GASKET,TURBOCHARGER 1
11 120312-00108 NUT M10 8
12 120408-00024 STUD 4
22 460103-00504 DUCT 1
24 120808-00161 WASHER 2
28 111002-00060 PROTECTOR,HEAT 1
29 110406-02017 BRACKET 2
68 420108-00658 HOSE,RUBBER 1
69 120402-00304 CLIP,HOSE 2
97 120402-00293 CLIP,HOSE 2
98 420108-00657 HOSE,RUBBER 1
115 420211-00318 PIPE,WATER;TURBO OUT 1
137 420211-00317 PIPE,WATER;TURBO IN 1
155 120112-00330 BOLT;CONNECTOR M8X12 2
182 S4032733 NUT 8
214 110902-00108 BAND;TURBOCHARGER 1
266 110406-02006 BRACKET 1
317 120112-00264 BOLT M10X20 2
524 S5102703 WASHER;SPRING M12 4
1
DX490LC-3

18. Fig. 038 INJECTION PUMP DRIVE
DX490LC-3

19. Fig. 038 INJECTION PUMP DRIVE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
2 400602-00186 GASKET 1
3 130705-00022 KEY;COUPLING 1
5A 120112-00293 BOLT M14X100 1
5B 120112-00864 BOLT 1
5C 120112-00296 BOLT M14X128 1
6 120312-00368 NUT 1
8 120808-00166 WASHER ID=15 3
19 130418-00126A GEAR,INJECTION PUMP 1
20 120112-00290 BOLT M12X39 5
24 120504-00004 POINTER 1
38A 120112-00276 BOLT M10X50 2
38B 120112-00873 BOLT 2
49 430210-00219 COUPLING ASSY 1
51 110508-10265 COVER 1
87 101529-00272 REPAIR ASSY;COUPLING 1
176 120112-00870 BOLT;BRACKET 1
211 120112-00261 BOLT M10X16 2
213 120501-00613 PIN;GEAR 10L 1
1
DX490LC-3

20. Fig. 040 FUEL INJECTION SYSTEM
DX490LC-3

21. Fig. 040 FUEL INJECTION SYSTEM
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 400912-00216 PUMP ASSY,INJECTION 1
2 120112-00256 BOLT M10X100 4
6 110406-02014 BRACKET 1
7A 120112-00308 BOLT M14X90 2
7B 120112-00295 BOLT M14X120 2
10 120501-02227 PIN,DOWEL 2
15 430210-00220 COUPLING ASSY;INJECTION 1
16 420208-00344 PIPE,INJECTION;NO.1 1
17 420208-00345 PIPE,INJECTION;NO.2 1
18 420208-00346 PIPE,INJECTION;NO.3 1
19 420208-00347 PIPE,INJECTION;NO.4 1
20 420208-00348 PIPE,INJECTION;NO.5 1
21 420208-00349 PIPE,INJECTION;NO.6 1
31 150118-00092 NOZZLE ASSY,INJECTION 6
58 430215-00573 FLANGE;INJ,NOZZLE HOLDER 6
61 120112-00251 BOLT 6
66 400602-00212 GASKET;INJECTION NOZZLE 6
69A 110413-00050 BRACKET;INJ PIPE CLIP 1
69B 110406-02013 BRACKET 1
69C 110413-00051 BRACKET;INJ PIPE CLIP 1
71A 120112-00314 BOLT M8X16 2
71B 120112-00277 BOLT M10X60 2
113A 120402-00138 CLIP;INJECTION PIPE 2
113B 120402-00139 CLIP;INJECTION PIPE 2
113C 120402-00140 CLIP;INJECTION PIPE 13
113D 120402-00141 CLIP;INJECTION PIPE 13
119 120112-00313 BOLT M6X30 15
121 420210-00341 PIPE;SUCTION,FEED PUMP 1
124A 120112-00315 BOLT M8X18 6
124B 109675-0860 BOLT;EYE M14X27 1
124C 120112-00288 BOLT M12X27 1
126A 400602-00174 GASKET 2
126B 400602-00203 GASKET;EYE BOLT 1
126C 400602-00204 GASKET;EYE BOLT 6
126D 400602-00205 GASKET;EYE BOLT 1
128 420208-00342 PIPE ASSY,INJECTION 1
1
DX490LC-3

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23. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
137 420210-00329 PIPE ASS'Y;LEAK OFF 1
154 400602-00177 GASKET 6
174 120112-00341 BOLT;EYE 1
175 400602-00201 GASKET;EYE BOLT 2
176 120112-00340 BOLT;EYE 1
177 400602-00201 GASKET;EYE BOLT 2
199A 400602-00201 GASKET;EYE BOLT 2
199B 400602-00202 GASKET;EYE BOLT 2
205 301317-00035 SENSOR;TEMPERATURE 1
210A 420208-00350 PIPE,INJECTION 1
210B 420208-00351 PIPE,INJECTION 1
211 150120-00060 RAIL,COMMON 1
216A 120112-00341 BOLT;EYE 1
216B 120112-00343 BOLT;EYE 1
222 110910-00510 CAP,RUBBER 1
223 120402-00289 CLIP 1
224 430221-00231 PLUG;INJECTION PUMP 1
225 400602-00227 GASKET;PLUG 1
282 110406-00842 BRACKET;COMMON RAIL 1
283 120112-00329 BOLT;COMMON RAIL 4
284 430201-00261 ADAPTER;FUEL LEAK OFF 1
364 410117-00002 VALVE;OVERFLOW 1
365 120112-00344 BOLT;OIL INLET EYE 1
366 120112-00345 BOLT;OIL OUTLET EYE 1
367 400602-00236 GASKET;VALVE 2
368 400602-00206 GASKET;EYE BOLT,OIL INLET 2
369 400602-00207 GASKET;EYE BOLT,OIL OUTLET 2
396 120501-00604 PIN;DOWEL 2
2
DX490LC-3

24. Fig. 041 FUEL FILTER AND BRACKET
DX490LC-3

25. Fig. 041 FUEL FILTER AND BRACKET
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1A 400403-00141 FILTER ASSY,FUEL 1
1B 400403-00142 FILTER ASSY,FUEL 1
2 400508-00050 CARTRIDGE,FUEL FILTER 2
8A 110508-10266 COVER,FUEL FILTER 1
8B 110508-10267 COVER,FUEL FILTER 1
11 400602-00208 GASKET;FUEL FILTER 2
17 460106-00002 FLOAT;FUEL FILTER 2
29 410117-00001 VALVE;OVERFLOW 1
30 400602-00174 GASKET 1
41 110406-02009 BRACKET 1
42A 120112-00272 BOLT M10X35 2
42B 120112-00280 BOLT M10X70 1
43A 120112-00274 BOLT M10X40 2
43B 120112-00282 BOLT M10X80 4
56A 430221-00229 PLUG;FUEL FILTER 2
56B 430221-00224 PLUG M14X9 1
57 400602-00539 GASKET 2
66A 400602-00174 GASKET 5
66B 400602-00191 GASKET;DRAIN PLUG 2
93 430208-00262 CONNECTER;FUEL FILTER 2
94A 430208-00097 CONNECTER;FUEL FILTER 2
94B 410116-00568 VALVE;FUEL FILTER 1
105 110913-00205 CASE,FILTER 2
106A 515411-2231 EYE JOINT;SEDIMENTER 1
106B 420210-01080 PIPE;FUEL 1
119 430221-00227 PLUG,DRAIN;FUEL FILTER 2
132 430221-00654 PLUG 2
135 301308-00055 SENSOR 2
143 430222-00012 PORT;ASS'Y;FUEL REMOTE 1
145 120312-00369 NUT 1
1
DX490LC-3