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012_Introduction to Mapping

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DOCUMENT DESCRIPTION

Process mapping is an extremely useful tool that helps teams visualize the process, the process steps, their sequence, decision points and many other characteristics. They are useful in establishing the boundaries or scope of the project (a sometimes difficult task) and are great at helping teams communicate.
What isn?t well known are the various map types that are available, and their unique strengths that can be brought to bear on a problem. Included in the list of map types are high level process maps, detailed process maps, SIPOC (Supplier, Inputs, Process, Outputs, Customer), Spaghetti Diagram, Value Stream Map, Swim Lane Diagram, Brown Paper map and others.
These map types are introduced in this module along with a matrix that outlines where, in the DMAIC and DMADV methodology, they are most likely to be used. This material is suitable for independent study or formal classroom training and includes an exercise, list of tools and quiz questions.

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012_Introduction to Mapping

  1. 1. 1 Introduction To Mapping
  2. 2. 4 Types of Maps • SIPOC • Process Map High Level Detailed • Spaghetti Diagram • Value Stream Maps Current State Future State • Swim lane Diagram • Brown Paper Process Maps Commonly Used in Six Sigma Projects This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/012introduction-to-mapping-1286
  3. 3. 7 Detail Process Mapping • Documents & Classifies Inputs • Identifies little y (process step output) Vacuum compaction 30 minutes 34 Op 112,115 Vacuum Magnitude(N) Bagging Technique(N) Time Under Compaction(N) Plastic Wrap Location(N) Plastic Wrap Wrinkles(N) y= laminate diameter Filament Wind Layer 45 - 49 circuits 38 Op 120 y= bandwidth, winding angle Winding Bandwidth(C) Winding Angle (C) Material Properties(N) Humidity(C) Temperature(C) Eyelet Wear(N) Eyelet Location(N) Winding Tension(N) NC Program(C) Feed Rate(N) Record material used in traveler QA Inspection Hand place plies P5-P12, L342, P13-P14, L342, P15-P18, L374, P19-P24 Vacuum compaction Kit #1, 30 minutes QA Inspection Debag mandrel Hand place plies P25-P34, L343, P35-P36, L375, P37-P44 Vacuum compaction 30 minutes QA Inspection Debag mandrel Make cuts on mandrel material and remove bars Close material gap w/winding material and dry roving in between gaps Wrap mandrel with plastic wrap & rubber band to remove air for 10- 15 minutes Remove rubber bands and plastic wrap Filament Wind Layer 45 - 49 circuits Record material used in traveler QA Inspection Tack metal bars to mandrel with tape Begin winding and remove tape Make cuts on mandrel material and remove bars Close material gap w/winding material and dry roving in between gaps 42 414039383736 35343332313029 28 27 262524 2322 Note 5 Note 7Op 123Op 120Op 120Note 7Note 7 Op 112,115Op 110 Op 109 Op 107,108Op 106 Op 90,100, 105 Note5 Note 5 Note 7 Note 7Op 85Op 80 V-22 Spindle: 901-033-805-103 , 901-033-805-101/102 Vacuum Magnitude(N) Bagging Technique(N) Time Under Compaction(N) Plastic Wrap Location(N) Plastic Wrap Wrinkles(N) Location (C) Bar Thickness(N) Winding Bandwidth(C) Winding Angle (C) Winding Tension(N) NC Program(C) y= bandwidth, winding angley= bar location y= bars secured by filament y= ply location, ply geometry y= laminate diameter Material Age (C) Humidity(C) Temperature(C) Excess Cut(C) Location Marking(C) Operator Techniques(N) y= ply location, ply geometry Material Age (C) Humidity(C) Temperature(C) Excess Cut(C) Location Marking(C) Operator Techniques(N) Cut Path (N) Operator Technique(N) Cut Path (N) Operator Technique(N) Location of Dry Tows(C) # of Dry Tows(C) Band Tension(N) Band Age(N) Operator Technique(N) Time Under Compaction(N) Plastic Wrap Location(N) Plastic Wrap Wrinkles(N) y= laminate diametery= material splice y= material cuts, bar removed Cut Path (N) Operator Technique(N) Cut Path (N) Operator Technique(N) Location of Dry Tows(C) # of Dry Tows(C) y= material splice y= material cuts, bar removed Vacuum Magnitude(N) Bagging Technique(N) Time Under Compaction(N) Plastic Wrap Location(N) Plastic Wrap Wrinkles(N) y= laminate diameter Operator (N) Traveler (N) Material type (N) y= material record in traveler Operator (N) Traveler (N) Material type (N) y= material record in traveler Bonder (N) Technique (N) Hand tools (N) y= mandrel prepared for layup Bonder (N) Technique (N) Hand tools (N) y= mandrel prepared for layup Bonder (N) Technique (N) Hand tools (N) y= mandrel prepared for layup Winding Bandwidth(C) Winding Angle (C) Material Properties(N) Humidity(C) Temperature(C) Eyelet Wear(N) Eyelet Location(N) Winding Tension(N) NC Program(C) Feed Rate(N) (CONTINUED)14 Mar 02 Provides Better Clarity to Input and Output Variables in Each Step of a Process Input Variables: Controllable (c) Non-controllable (NC) Noise (N) This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/012introduction-to-mapping-1286
  4. 4. 10 Swim Lane Diagram EngineeringFinanceProcurementSupplier Define Needs Prepare Paperwork Review & Approve Use Review & Approve Review & Approve Supply Equipm’t Install Payment Cash Check This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/012introduction-to-mapping-1286
  5. 5. Exercise 13 Map your project. At a minimum, create a high level process map. It is also useful to create a Value Stream Map. This document is a partial preview. Full document download can be found on Flevy: http://flevy.com/browse/document/012introduction-to-mapping-1286
  6. 6. 1 Flevy (www.flevy.com) is the marketplace for premium documents. These documents can range from Business Frameworks to Financial Models to PowerPoint Templates. Flevy was founded under the principle that companies waste a lot of time and money recreating the same foundational business documents. Our vision is for Flevy to become a comprehensive knowledge base of business documents. All organizations, from startups to large enterprises, can use Flevy— whether it's to jumpstart projects, to find reference or comparison materials, or just to learn. Contact Us Please contact us with any questions you may have about our company. • General Inquiries support@flevy.com • Media/PR press@flevy.com • Billing billing@flevy.com

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