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(ME 192)
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LABORATORY MANUAL
WORKSHOP PRACTICE
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AIM:
TOOLS REQUIRED:
SEQUENCE OF OPERATIONS:
RESULT:
PRECAUTIONS:
LABORATORY EXERCISE_1
PATTERN MAKING
SEQUENCE OF OPERATIONS:
LABORATORY EXERCISE_2
MOULD MAKING
AIM:
TOOLS REQUIRED:
SEQUENCE OF OPERATIONS:
RESULT:
PRECAUTIONS:
LABORATORY EXERCISE_3
CASTING
AIM:
TOOLS REQUIRED:
SEQUENCE OF OPERATIONS:
RESULT:
PRECAUTIONS:
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LABORATORY EXERCISE_1
SHEET METAL FORMING
AIM: To make a rectangular tray from a given metal sheet.
TOOLS REQUIRED: Mallet, Snip, Stake, Steel Rule, Ball peen hammer, Straight edge, Rivets,
Scriber, etc.
PROCEDURES:
1. The given metal sheet is smoothed using mallet.
2. The development of rectangular tray is drawn on the sheet with given dimensions using the
scriber.
3. The unmarked and excess portions in the sheet are removed using snip.
4. Folding is done as per the given order using mallet and stake.
5. Bending is done as per the given dimension using the stake and mallet.
6. The tray is riveting using the given rivets and hammer.
RESULT:
PRECAUTIONS:
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LABORATORY EXERCISE_1
ARC WELDING
AIM: To prepare a butt joint with mild steel strip using Arc welding technique.
EQUIPMENT & MATERIALS REQUIRED:
SEQUENCE OF OPERATIONS:
RESULT:
PRECAUTIONS:
LABORATORY EXERCISE_2
GAS WELDING
AIM: To prepare a butt joint with mild steel strip using Gas welding technique.
EQUIPMENT & MATERIALS REQUIRED:
SEQUENCE OF OPERATIONS:
RESULT:
PRECAUTIONS:

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  • 13. LABORATORY EXERCISE_2 MOULD MAKING AIM: TOOLS REQUIRED: SEQUENCE OF OPERATIONS: RESULT: PRECAUTIONS:
  • 14. LABORATORY EXERCISE_3 CASTING AIM: TOOLS REQUIRED: SEQUENCE OF OPERATIONS: RESULT: PRECAUTIONS:
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  • 35. 0. * , ! ! ! ' # " % & ) & ! ) % ! " ! ! ! $ ! ! # "% !* !* ! & ! ) ' ! * ' ' ! ! ! * % . * ! ! $ ' % !! ) & ! ! ! ' ! * !! ! ! % !! ! $ ! !! ' ) = ! ' ! % ! $ ! ! ' ' $ !! & ' # % * # ! ) ! * ! ' ' ! !! ! !% ! $ ! )& & $ ! # % ! ) ! $ ! '' ! ! & )& ) " "! ) '1 . 2. ! ! ! % ?& !# $ ! !! ! * ! ! & ) & ! !% 3. * ! ! * # & ) ( ! & # " ! % 4. * 5 ! ! ' * ' ' * ' ,! " ! "% ! ! ! $ ' * ' ' ' !% ' ! ! ! ' % ! ! ! # ! # ! ' ! # ! ! $ ! # " ! # !% . # ! " # ! $ % ! ! ! " ! $ * ,! " ! % > ) # !* ! $ $ # # " # $ $ $ ! # # "% 5 , * & . 6 5 , ! # " $ $ ( #! -! ', . # # ! # ! " ! * ! ! # ' % ! ! ' )( ! " ) !* = !* %
  • 36. /. ) 6 5 , ' ( #! " ! ' & ! ( )!% <,( #! " ( # $ ! & ' ( #!% ! ' # " ! & # ' ! % ! ( ) & "* ' # " ( ' " ! ! ) & % ) $! ( # " ) $! ( # " 0. ) * ! ' * ! ' !% & ! ' # " ) "! ' # ' $ ! !! !% ) $! ) $! $ . * & * ! ! $ # " ! ) # !% ! $ # $ # " * ' ! )& $ $ ' $ # " % * . & ! !* ) = * )& % ! !! # ! $ )& $ ! * ' ! ' ' # " % ! ' ! ' ! ! ' ) # $ ! & ! % # "* ' ! ! ) ' ! )& ! ' ,! " %
  • 37. /. + ? ! ! ! # ! + ! $ ) % # $ * ! ) ) " % 0. ) ! * ' " ! ' ' # " * ' = ! ' % !* # " & ) " ) = !% ' ! ' = ! ' % ! ! & # ! ' # " % . ! ' ! ' ' # " * ! ! % ! = !! ! ' '' ! % ! ! = !! ! ' ' - . % ' ! ' ! ' * # " % ! ! & ) )& !# $ @ % * ! ' )& ! ' ! ' % # " ! " ' ) # !% 2. ** ! = & & ! )& * ! # ! % !* # " ! " ' % ! " ! ! ! % ) ! ' ! " ! & "% ! " ! $ $ ) # "% > ( ) !* ) ! ' # " )& ! " # % 3. , * ! !! ' ) !! ! ! ' ' # " ! ! " % ! ! ! ! ' ! ' ! ! # ! ' ' % ! & ! ! !! ! $ $ # " !@ + ! !% ! ' " ! $ '' $ ! ' # " $ ' ! # )& % 4. ) ! ' ) $ = ' # " % ' ! $ ' ) "* ) !! ' & # " * $ ) ! ' # " ' ) % . ! ) $ # " % ! & ) = & ! ' !% ! & ! * " # ! * ! ! ' ! ! % ! ' )& $ ! ' * # # " $ $ !%
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  • 40. * + ( 7 8 * ( ) $ $ ' * ! * * ! * ! " ''% * * 9 9 ) *
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  • 45. . ) +* ! ' ) * ! ! !! ' !A ' * ! ! * ) ! & # $ ! % %* + $ * $ ' % ) !# $ % : & * $ ! ! * ) $ # $ !* ) ) !# $ ) + = ! ' ) ) ) + = ! ' ! = !% ! & ' ! ! ! & ! # "% ) ) ! ! ! ' ! ' #!A 9% = ' ! " ! !* 7% + ' ) * % %* * # ' ) * 8% = $ + $ ' ) * <% = ) ' ! " ! * 0% # ' $ * /% & ' @ " ! % 3% ! @ * :% > %
  • 46. * + ( 7 8/ + ! ' H$ ! ' H! ! F, $ ! ! % * * 9 9 ) *
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  • 48. ) . ' , ) . ' # , ( ) ** ! $ ) '' ! ! ! + !% ! ! & ) !! ' ! ' #!A * , ( ** ! ! ! $ # ! ! $ * " " ! % " # ! $ ! $ ! $ ! ! ' # " ! ) # " ) % $ ! $ ' # " ) ! $ )& ) ! # ! " % ) # ! ! $ ! ! ! % # " ! ! ) % + * $ " & ! ! ) #A ' < * ** ! ! ) ' !! ' ! $ ! !% * ) ) !# $ + % ) & ) ' * !! $ ! * % ! ' $ ! * ) ) !# $ <04 + ' % ! " ! ! )& ! $ ! % $ ! ! * ) ) ' %
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  • 60. LABORATORY EXERCISE_1 SHEET METAL FORMING AIM: To make a rectangular tray from a given metal sheet. TOOLS REQUIRED: Mallet, Snip, Stake, Steel Rule, Ball peen hammer, Straight edge, Rivets, Scriber, etc. PROCEDURES: 1. The given metal sheet is smoothed using mallet. 2. The development of rectangular tray is drawn on the sheet with given dimensions using the scriber. 3. The unmarked and excess portions in the sheet are removed using snip. 4. Folding is done as per the given order using mallet and stake. 5. Bending is done as per the given dimension using the stake and mallet. 6. The tray is riveting using the given rivets and hammer. RESULT: PRECAUTIONS:
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  • 76. LABORATORY EXERCISE_1 ARC WELDING AIM: To prepare a butt joint with mild steel strip using Arc welding technique. EQUIPMENT & MATERIALS REQUIRED: SEQUENCE OF OPERATIONS: RESULT: PRECAUTIONS:
  • 77. LABORATORY EXERCISE_2 GAS WELDING AIM: To prepare a butt joint with mild steel strip using Gas welding technique. EQUIPMENT & MATERIALS REQUIRED: SEQUENCE OF OPERATIONS: RESULT: PRECAUTIONS: