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Kemppi Mechanized Welding Catalogue - German Gulf Enterprises Ltd

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Product catalogue
Mechanized Welding
CONTENTS
Mechanized welding Rail systems MIG 4
K5
A5 MIG Rail System 2500 4
K3
A3 MIG RailSystem 2500 18
MagTrac F 61 28
M...
A5 MIG Rail System2500
BENEFITS
• Fewer human errors affecting the arc movement
• Increased welding productivity
• Light a...
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Kemppi Mechanized Welding Catalogue - German Gulf Enterprises Ltd

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Germangulf.com, the authorized distributor of Kemppi offers global welding solutions for both demanding industrial applications and ready-to-weld needs. For More Information and enquiry, please contact: welding@german-gulf.com or +971 6 5316171 | Fax: +971 6 5314184

Germangulf.com, the authorized distributor of Kemppi offers global welding solutions for both demanding industrial applications and ready-to-weld needs. For More Information and enquiry, please contact: welding@german-gulf.com or +971 6 5316171 | Fax: +971 6 5314184

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Kemppi Mechanized Welding Catalogue - German Gulf Enterprises Ltd

  1. 1. Product catalogue Mechanized Welding
  2. 2. CONTENTS Mechanized welding Rail systems MIG 4 K5 A5 MIG Rail System 2500 4 K3 A3 MIG RailSystem 2500 18 MagTrac F 61 28 Mechanized welding Orbital systems MIG 36 K5 A5 MIG Orbital System 1500 36 Mechanized welding Orbital systems TIG 46 K7 A7 TIG Orbital System 300 46 A7 TIG Orbital System 150 56 K5 A5 TIG Orbital System 75 74 10032017 Contents 3
  3. 3. A5 MIG Rail System2500 BENEFITS • Fewer human errors affecting the arc movement • Increased welding productivity • Light and durable Remote Control Unit makes operation simple and fast • Easy to use and quick to set up. Save time, costs, and repair work with the easy-to-use user interface and integrated power supply. • Fast setup time with light, strong, and flexible 2.5 m aluminum rails that can be bent to any curved surfaces, including pipes. • Magnetic fixing of rails significantly saves set up and reinstallation time Vacuum suction cups available for non-magnetic materials. • Multiple weaving patterns possible with integrated Weaving Unit • Can be used in any welding position. • Flexible adjustment of the tilt and push/pull angle enabled by the welding gun holder • Significant savings with Kemppi Reduced Gap Technology (RGT), more information www.kemppi.com OVERVIEW A5 MIG Rail System 2500 is the most cost efficient way to improve productivity in mechanized MIG/MAG welding. The system has an inbuilt weaving and rail fastening mechanism with magnets or with vacuum suction cups. With the system you can achieve significant savings for all applications where the weld lengths exceed 2 m or in case of multi-layer welds. In mechanized welding, the welding carriage carries the gun (instead of being held in the operator's hand), making the arc movement accurate and steady. The setup includes the FastMig M 420, a top of the line welder with unique WISE welding application software. The smart WISE processes provide significant improvements in welding production efficiency. RECOMMENDEDWELDERS FastMig M 420 Power source FastMig MS 300 control panel MXF 65 ELWirefeeder RECOMMENDED SOFTWARE WisePenetration WiseFusion 4 A5 MIG Rail System2500 10032017
  4. 4. SYSTEMSETUP 10032017 A5 MIG Rail System2500 5
  5. 5. TECHNICAL OVERVIEW A 2.5-meter aluminum rail for the rail carriages. Contains holes for magnetic or suction cup brackets. Does not include the actual fixing brackets. Rail can be bent according to work piece shape within material restrictions. The rail can be bent around items with diameter greater than 1.5 m. Deforming the rail is on customer's responsibility. 1 A5 MIG Rail Welding Carriage TECHNICAL OVERVIEW Lightweight carriage with a step motor for precise movement. Integrated weaving unit, gun holder clamps, OLED display and easy-to-use interface. Socket for a remote controller. Also suitable for orbital welding with outer diameters greater than 1.5 m. ES- model equipped with electric gun height control. Includes A5 MIG remote control unit. DD-model equipped with double display to allow viewing at any direction. TECHNICAL SPECIFICATIONS Productcode 6190700 6190730 (-ESModel) 6190732 (-ESDD Model) External dimensions LxWxH 365 x 217 x 255 mm Carriagespeed 5 – 150 cm/min Input power 30 – 55 V DC or 24 – 50 V AC Transportspeed 200cm/min Weavingspeed 10 – 50 mm/s Weavingwidth 0 - 30 mm Weaving displacement ±40 mm Dwell time (Adjustable on both sides separately) 0 - 2.0 s Weavingpatterns 3 Torch horizontal adjustment (manual) ±40 mm Weight 7.3kg 2 Rail 2500 TECHNICAL SPECIFICATIONS Product code 6190710 6 A5 MIG Rail System2500 10032017
  6. 6. 3 A5 Stiffener bar for flex rail TECHNICAL OVERVIEW The stiffener bar is a 40 x10mm aluminium bar bolted together with the flex rail to make it stiffer if not mounted on curved surface. TECHNICAL SPECIFICATIONS Product code 6190741 4 A5 MIG Rail quick extension bracket TECHNICAL OVERVIEW Bracket for joining two rails together. Quick and tool-free operation. TECHNICAL SPECIFICATIONS Product code 6190702 5 A5 MIG Rail magnet attachment 8 PCS TECHNICAL OVERVIEW Kit containing 8 magnet pairs for attachment of 2.5-meter rail section. Equipped with quick release levers. Allowed to be used for work pieces with temperature less than 150°C. Number of magnet pairs per rail section depends on the application. Clamping force of the magnets can be affected by their aging, the temperature cycles and direct mechanical impacts, the base material type and the surface quality. TECHNICAL SPECIFICATIONS Product code 6190703 10032017 A5 MIG Rail System2500 7
  7. 7. • FastMig M320 - ordering code 6132320 • FastMig M420 MV - ordering code 6132423 • FastMig M520 - ordering code 6132520 6 A5 Rail vacuum attachment 4 PCS TECHNICAL OVERVIEW Vacuum kit consisting 4 vacuum suction cup pairs for rail attachment to non-magnetic surfaces (Aluminum, stainless steeletc.) TECHNICAL SPECIFICATIONS Productcode 6190719 - Standard (-40 - 110°C) 6190704 - Hi temp (-70 - 200°C) 7 FastMig M 420 Power source TECHNICAL OVERVIEW The FastMig M 420 is a top performance multi-purpose power source, suitable for many applications. This unit is made for those who are looking to optimize welding productivity andquality. Alternative: TECHNICAL SPECIFICATIONS Productcode 6132420 Connection voltage 3~ 50/60 Hz 400 V-15...+20% Fuse(delayed) 35A Minimum generatorpower 20kVA(60%) 18kVA(100%) Output 60%ED 420A Output100% ED 380A Open circuit voltage MIG/MAG U0 = 50 – 58 V Open circuit voltage MMA U0 = 48 – 53 V,Uav = 50 V Rated power60% ED 20KVA Rated power100% ED 18kVA Welding range U0 = 50 - 58 V Max. welding voltage 45V Welding current and voltage range, Stick (MMA) 15 A/20 V – 420 A/44 V Standards IEC 60974-1, IEC 60974-5, IEC 60974-10 Weight (no accessories) 35kg External dimensions LxWxH 590 × 230 × 430 mm Degree ofprotection IP23S Operating temperature range -20 ... +40 °C Storage temperature range -40 ... +60 °C Idle power 25W Efficiency at max. current 89% 8 A5 MIG Rail System2500 10032017
  8. 8. TECHNICAL OVERVIEW FastCool 10 is a cooling unit designed for FastMig M welding equipment. Power factor at max. current 0.87 Welding current and voltage range, MIG 20 A/12 V – 420 A/44 V 7 FastCool 10 TECHNICAL SPECIFICATIONS Productcode 6068100 EMCclass A External dimensions 570 x 230 x 280 mm Degree ofprotection IP23S Operating temperature range -20 … +40 °C Tankvolume ca. 3l Cooling power 1kW Storage temperature range -40 … +60 °C Cooling liquid 20% – 40% etanol/water Weight 11kg Operating voltage 400V-15%…+20% Connection capasity 250 W (100 %) Start pressure,max 0.4MPa 8 MXF 65 ELWire feeder TECHNICAL OVERVIEW Flexibility and performance for all welding applications in today’s medium and heavy industries. This unit is compatible with 300 mm spool and is covered in an aluminum casing. Alternative: • MXF 63 - ordering code 6152300 • MXF 63 EL- ordering code 6152300EL • MXF 65 - ordering code 6152100 • MXF 67 - ordering code 6152200 • MXF 67 EL- ordering code 6152200EL TECHNICAL SPECIFICATIONS Productcode 6152100EL Output 60%ED 520A Output100% ED 440A Filler wires,Ss 0.6 –1.6 mm Filler wires,Al 1.0 –2.4 mm Filler wires,Fe 0.6 –1.6 mm 10032017 A5 MIG Rail System2500 9
  9. 9. Filler wires, Coredwire 0.8 –2.0 mm Wire spool diameter,max. 300mm Wire spool weight, max. 20kg Wire feedmechanism 4-roll Wire feedspeed 0 – 25 m/min External dimensions 620 × 210 × 445 mm Weight 11.1kg Diameter of feed rolls 32mm 8 FastMig MS 300 control panel TECHNICAL OVERVIEW MS control panel, which includes easy-to-use synergic functionality and a rich selection of additional features for optimizing your welding work. These packages are suitable for professional use in more demanding industrial applications. This panel is for for MXF 65 ELand MXF 67 ELwire feeders. TECHNICAL SPECIFICATIONS Product code 6136400 9 WiseFusion BENEFITS • Higher welding speed • Lower heat input resulting in less distortion and better mechanical properties of the weld • Possibility to weld narrower and deeper grooves • Excellent weld pool control in position welding • Easy to weld in all positions • Automatic arc length control granting always the right parameters • Easy to use • Uniform weldquality TECHNICAL SPECIFICATIONS Product code 9991014 10 A5 MIG Rail System2500 10032017
  10. 10. BENEFITS Ensured penetration even in case of: • Narrow structures where visibility of the arc is a problem • Limited visibility or accessibility • Position welding • Difficult-to-weld joints TECHNICAL OVERVIEW Kemppi welding gun for mechanization. Water-cooled, 500 A at 100 % duty cycle. For heavy-duty applications. The gun is equipped with 7pin Amphenol connectors that provide power supply and remote control through the gun, without any additional cables. 9 WisePenetration TECHNICAL SPECIFICATIONS Product code 9991000 10 MT51MWC TECHNICAL SPECIFICATIONS Productcode 4,5 m - 6255162 6,0 m - 6255163 11 MMT MN 32C TECHNICAL OVERVIEW Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and contact tip holder. Gas-cooled, 260 A at 100 % duty cycle. Necks and consumables compatible with the model MMT MN. The gun is equipped with 7pin Amphenol connectors that provide power supply and remote control through the gun, without any additional cables. Additionals: • Narrow gap gas nozzle PMT27/32 - ordering code W008123 • Narrow gap contact tip 1.2 M6 - ordering code W008124 • Narrow gap contact tip 1.0 M6 - ordering code W008333 TECHNICAL SPECIFICATIONS Product code 6250405 10032017 A5 MIG Rail System2500 11
  11. 11. TECHNICAL OVERVIEW Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and contact tip holder. Gas-cooled, 350 A at 100 % duty cycle. Consumables compatible with the model PMT/MMT. The gun is equipped with 7pin Amphenol connectors that provide power supply and remote control through the gun, without any additional cables. • 34 model variants from 250 A to 500 A • The low fatigue comfort grip and balance limits wrist loading • Performance liners, nozzles, and contact tips • Available in either 3 m or 4.5 m lengths • Gas-cooled and water-cooled models • Excellent cooling performance • Strong construction and easy to maintain • Euro connector for fast fitting • Guns can be used with Kemppi A5 & MagTrac carriages with addiotional carriage control cable(6190716) 12 MMT 42C TECHNICAL SPECIFICATIONS Productcode 3 m - 6254205 4,5 m - 6254207 Filler wires 0.8…1.6mm Load capacity, Ar + CO2 (100%) 350A Cooling Gas 13 MMT/PMT gun range BENEFITS TECHNICAL SPECIFICATIONS PMT gunrange - gas cooled PMT25 PMT27 PMT32 PMT35 PMT42 Productcode 6252513 6252713 6253213 6253513 6254213 Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 6252513 6252713 6253213 6253513 6254213 Lenght / ordering code 4.5m 6252514 6252714 6253214 6253514 6254214 Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A Cooling Gas Gas Gas Gas Gas PMT gun range water cooled PMT30W PMT42W PMT52W Productcode 6253043 6254203 6255203 Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 6253043 6254203 6255203 Lenght / ordering code 4.5m 6253044 6254204 6255204 Load capacity, Ar + CO2 (100%) 300A 400A 500A Cooling Water Water Water MMT gun range - gas cooled MMT25 MMT27 MMT32 MMT35 MMT42 MMT42C Productcode 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205 12 A5 MIG Rail System2500 10032017
  12. 12. MMT gun range - gas cooled MMT25 MMT27 MMT32 MMT35 MMT42 MMT42C Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205 Lenght / ordering code 4.5m 6252514MMT 6252714MMT 6253214MMT 6253514MMT 6254214MMT 6254207 Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A Load capacity, Ar + CO2 (100%) 350A Cooling Gas Gas Gas Gas Gas Gas MMT gun range - water cooled MMT 30W MMT 42W MMT 52W Productcode 6253043MMT 6254203MMT 6255203MMT Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 6253043MMT 6254203MMT 6255203MMT Lenght / ordering code 4.5m 6253044MMT 6254204MMT 6255204MMT Load capacity, Ar + CO2 (100%) 300A 400A 500A Cooling Water Water Water 14 A5 weaving tilt bracket TECHNICAL OVERVIEW Tilts weaving shaft angle. Allows tilting of weaving shaft to match weaving motion with ie. filler welds that require weaving. For model numbers 6190700, 6190730 and 6190732. TECHNICAL SPECIFICATIONS Product code 6190708 15 A5 weaving turn bracket TECHNICAL OVERVIEW Turns weaving shaft horizontally to selected angle. For model numbers 6190700, 6190730 and 6190732. TECHNICAL SPECIFICATIONS Product code 6190709 10032017 A5 MIG Rail System2500 13
  13. 13. 16 A5 torch floating head TECHNICAL OVERVIEW Floating torch head accessory for A5 MIG Rail and A5 MIG Orbital systems. Tracks the surface of work piece mechanically to keep stick-out length constant. TECHNICAL SPECIFICATIONS Product code 6190711 17 A5 carriage carrying and storage box TECHNICAL OVERVIEW Plywood storage box for A5 MIG Carriages. TECHNICAL SPECIFICATIONS Productcode 6190717 External dimensions LxWxH 555 x 285 x 300 mm 18 A5 MIG carriage control cable TECHNICAL OVERVIEW Control cable to be used in setups that do not include the special Kemppi welding gun for mechanization. Connected between the carriage and the FastMig wire feeder's remote control connector. TECHNICAL SPECIFICATIONS Product code 6190716 14 A5 MIG Rail System2500 10032017
  14. 14. 19 A5 MIG carriage transformer TECHNICAL OVERVIEW Transformer for powering A5 MIG Carriages when using a non-FastMig power source. TECHNICAL SPECIFICATIONS Product code 6190714 10032017 A5 MIG Rail System2500 15
  15. 15. ADDITIONALS SuperSnake GT 02SC 15 m 61531501 Synchronized gas cooled subfeeder system for long distances, specially designed for mechanization.Requires MXF synchronization kit (W004030) SuperSnake GT 02SWC 15 m 61541501 Synchronized water cooled subfeeder system for long distances, specially designed for mechanization.Requires MXF synchronization kit (W004030) SuperSnake GT 02SWC-70 20 m 61542001 Synchronized water cooled subfeeder system for long distances, specially designed for mechanization.Requires MXF synchronization kit (W004030) SuperSnake GT 02SWC 25 m 61542501C1 Synchronized water cooled subfeeder system for long distances, specially designed for mechanization.Requires MXF synchronization kit (W004030) 16 A5 MIG Rail System2500 10032017
  16. 16. • Unique Kemppi application software significantly improves the production efficiency • Save setup time using a battery operated model • No cablecosts • Lightweight carriage is easy to move around and lift on the rail • No connection to another power supply needed • Battery capacity for 8-hour operation • Battery is an industry standard version and commonly available • Easy-to-use. Simple operation with speed adjustment and change of direction. • Saves time in preparation and welding because the equipment is also suitable for thermal cutting. • Operates on the same flexible aluminum rails as A5 MIG Rail System 2500 A3 MIG Rail System2500 BENEFITS OVERVIEW A3 MIG Rail System 2500 is a simple and compact battery-driven solution for mechanized MIG welding and thermal cutting for applications where weaving is not needed. In mechanized welding, instead of welding by hand, the welding carriage carries the gun, making the arc movement steady. The handy system is an easy and cost effective choice for weld lengths exceeding 2 m as well as multi-layer welds. It is suitable for welding thick plates in medium-to-heavy industries, e.g. in shipbuilding, offshore, and general fabrication. The system can also be used for plasma or oxy-fuel cutting. The smart WiseFusion process provides significant additional improvements in welding production efficiency. RECOMMENDEDWELDERS FastMig M 420 Power source MXF 65 ELWire feeder FastMig MS 300 control panel RECOMMENDED SOFTWARE WisePenetration WiseFusion 18 A3 MIG Rail System2500 10032017
  17. 17. SYSTEMSETUP 10032017 A3 MIG Rail System2500 19
  18. 18. TECHNICAL OVERVIEW A 2.5-meter aluminum rail for the rail carriages. Contains holes for magnetic or suction cup brackets. Does not include the actual fixing brackets. Rail can be bent according to work piece shape within material restrictions. The rail can be bent around items with diameter greater than 1.5 m. Deforming the rail is on customer's responsibility. 1 A3 MIG Rail Welding Carriage TECHNICAL OVERVIEW The welding carriage is equipped with a simple user interface for controlling the carriage functions. The carriage draws its driving power from an integrated battery, so there's no need for an external power connection TECHNICAL SPECIFICATIONS Productcode 6190725 Power 18 VDC(battery) Batterytype BL1840 Battery operation time 8h Carriagespeed 5 - 100 cm/min Raillength 2500mm External dimensions (Height from plate surface) 330 × 290 × 250 mm Weight (Including battery) 6.1kg 2 Rail 2500 TECHNICAL SPECIFICATIONS Product code 6190710 3 A5 MIG Rail quick extension bracket TECHNICAL OVERVIEW Bracket for joining two rails together. Quick and tool-free operation. TECHNICAL SPECIFICATIONS Product code 6190702 20 A3 MIG Rail System2500 10032017
  19. 19. • FastMig M320 - ordering code 6132320 • FastMig M420 MV - ordering code 6132423 • FastMig M520 - ordering code 6132520 4 A5 MIG Rail magnet attachment 8 PCS TECHNICAL OVERVIEW Kit containing 8 magnet pairs for attachment of 2.5-meter rail section. Equipped with quick release levers. Allowed to be used for work pieces with temperature less than 150°C. Number of magnet pairs per rail section depends on the application. Clamping force of the magnets can be affected by their aging, the temperature cycles and direct mechanical impacts, the base material type and the surface quality. TECHNICAL SPECIFICATIONS Product code 6190703 5 A5 Rail vacuum attachment 4 PCS TECHNICAL OVERVIEW Vacuum kit consisting 4 vacuum suction cup pairs for rail attachment to non-magnetic surfaces (Aluminum, stainless steeletc.) TECHNICAL SPECIFICATIONS Productcode 6190719 - Standard (-40 - 110°C) 6190704 - Hi temp (-70 - 200°C) 6 FastMig M 420 Power source TECHNICAL OVERVIEW The FastMig M 420 is a top performance multi-purpose power source, suitable for many applications. This unit is made for those who are looking to optimize welding productivity andquality. Alternative: TECHNICAL SPECIFICATIONS Productcode 6132420 Connection voltage 3~ 50/60 Hz 400 V-15...+20% Fuse(delayed) 35A Minimum generatorpower 20kVA(60%) 18kVA(100%) Output 60%ED 420A Output100% ED 380A Open circuit voltage MIG/MAG U0 = 50 – 58 V 10032017 A3 MIG Rail System2500 21
  20. 20. TECHNICAL OVERVIEW FastCool 10 is a cooling unit designed for FastMig M welding equipment. Open circuit voltage MMA U0 = 48 – 53 V,Uav = 50 V Rated power60% ED 20KVA Rated power100% ED 18kVA Welding range U0 = 50 - 58 V Max. welding voltage 45V Welding current and voltage range, Stick (MMA) 15 A/20 V – 420 A/44 V Standards IEC 60974-1, IEC 60974-5, IEC 60974-10 Weight (no accessories) 35kg External dimensions LxWxH 590 × 230 × 430 mm Degree ofprotection IP23S Operating temperature range -20 ... +40 °C Storage temperature range -40 ... +60 °C Idle power 25W Efficiency at max. current 89% Power factor at max. current 0.87 Welding current and voltage range, MIG 20 A/12 V – 420 A/44 V 6 FastCool 10 TECHNICAL SPECIFICATIONS Productcode 6068100 EMCclass A External dimensions 570 x 230 x 280 mm Degree ofprotection IP23S Operating temperature range -20 … +40 °C Tankvolume ca. 3l Cooling power 1kW Storage temperature range -40 … +60 °C Cooling liquid 20% – 40% etanol/water Weight 11kg Operating voltage 400V-15%…+20% Connection capasity 250 W (100 %) Start pressure, max 0.4MPa 22 A3 MIG Rail System2500 10032017
  21. 21. 7 MXF 65 ELWire feeder TECHNICAL OVERVIEW Flexibility and performance for all welding applications in today’s medium and heavy industries. This unit is compatible with 300 mm spool and is covered in an aluminum casing. Alternative: • MXF 63 - ordering code 6152300 • MXF 63 EL- ordering code 6152300EL • MXF 65 - ordering code 6152100 • MXF 67 - ordering code 6152200 • MXF 67 EL- ordering code 6152200EL TECHNICAL SPECIFICATIONS Productcode 6152100EL Output 60%ED 520A Output100% ED 440A Filler wires,Ss 0.6 –1.6 mm Filler wires,Al 1.0 –2.4 mm Filler wires,Fe 0.6 –1.6 mm Filler wires, Coredwire 0.8 –2.0 mm Wire spool diameter,max. 300mm Wire spool weight, max. 20kg Wire feedmechanism 4-roll Wire feedspeed 0 – 25 m/min External dimensions 620 × 210 × 445 mm Weight 11.1kg Diameter of feed rolls 32mm 7 FastMig MS 300 control panel TECHNICAL OVERVIEW MS control panel, which includes easy-to-use synergic functionality and a rich selection of additional features for optimizing your welding work. These packages are suitable for professional use in more demanding industrial applications. This panel is for for MXF 65 ELand MXF 67 ELwire feeders. TECHNICAL SPECIFICATIONS Product code 6136400 10032017 A3 MIG Rail System2500 23
  22. 22. BENEFITS Ensured penetration even in case of: • Narrow structures where visibility of the arc is a problem • Limited visibility or accessibility • Position welding • Difficult-to-weld joints • 34 model variants from 250 A to 500 A • The low fatigue comfort grip and balance limits wrist loading • Performance liners, nozzles, and contact tips • Available in either 3 m or 4.5 m lengths • Gas-cooled and water-cooled models • Excellent cooling performance • Strong construction and easy to maintain • Euro connector for fast fitting • Guns can be used with Kemppi A5 & MagTrac carriages with addiotional carriage control cable(6190716) 8 WiseFusion BENEFITS • Higher welding speed • Lower heat input resulting in less distortion and better mechanical properties of the weld • Possibility to weld narrower and deeper grooves • Excellent weld pool control in position welding • Easy to weld in all positions • Automatic arc length control granting always the right parameters • Easy to use • Uniform weldquality TECHNICAL SPECIFICATIONS Product code 9991014 8 WisePenetration TECHNICAL SPECIFICATIONS Product code 9991000 9 MMT/PMT gun range BENEFITS TECHNICAL SPECIFICATIONS PMT gunrange - gas cooled PMT25 PMT27 PMT32 PMT35 PMT42 Productcode 6252513 6252713 6253213 6253513 6254213 Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 6252513 6252713 6253213 6253513 6254213 Lenght / ordering code 4.5m 6252514 6252714 6253214 6253514 6254214 Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A Cooling Gas Gas Gas Gas Gas 24 A3 MIG Rail System2500 10032017
  23. 23. PMT gun range water cooled PMT30W PMT42W PMT52W Productcode 6253043 6254203 6255203 Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 6253043 6254203 6255203 Lenght / ordering code 4.5m 6253044 6254204 6255204 Load capacity, Ar + CO2 (100%) 300A 400A 500A Cooling Water Water Water MMT gun range - gas cooled MMT25 MMT27 MMT32 MMT35 MMT42 MMT42C Productcode 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205 Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205 Lenght / ordering code 4.5m 6252514MMT 6252714MMT 6253214MMT 6253514MMT 6254214MMT 6254207 Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A Load capacity, Ar + CO2 (100%) 350A Cooling Gas Gas Gas Gas Gas Gas MMT gun range - water cooled MMT 30W MMT 42W MMT 52W Productcode 6253043MMT 6254203MMT 6255203MMT Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 6253043MMT 6254203MMT 6255203MMT Lenght / ordering code 4.5m 6253044MMT 6254204MMT 6255204MMT Load capacity, Ar + CO2 (100%) 300A 400A 500A Cooling Water Water Water 10 Machine cutting torch TECHNICAL OVERVIEW Item includes three tubes with 3 valves. Inlet threads 9/16x18 UNF. Product is suitable for following gasses Oxy-natural Gas/Methane, Oxy-propane/Butane andOxy-propylene. Cuttingtips sold separately. TECHNICAL SPECIFICATIONS Product code SP800679 10032017 A3 MIG Rail System2500 25
  24. 24. TECHNICAL OVERVIEW Battery 18V / 4Ah. TECHNICAL OVERVIEW Suitable for battery code 9755706. 11 Battery TECHNICAL SPECIFICATIONS Product code 9755706 12 Battery charger TECHNICAL SPECIFICATIONS Productcode Charger 7.2 - 18V EU - 9777582 Charger 7.2 - 18V UK - 9777583 Charger 7.2 - 18V AU - 9777584 Charger 7.2 - 18V DK - 9777585 Charger 7.2 - 18V CN - 9777586 26 A3 MIG Rail System2500 10032017
  25. 25. ADDITIONALS SuperSnake GT02SW, 10m 6154100 Synchronized water cooled subfeeder system for long distances. Requires MXF synchronization kit(W004030). SuperSnake GT02SW, 15m 6154150 Synchronized water cooled subfeeder system for long distances. Requires MXF synchronization kit (W004030). SuperSnake GT02SW, 20m 6154200 Synchronized water cooled subfeeder system for long distances. Requires MXF synchronization kit(W004030). SuperSnake GT02SW, 25m 6154250 Synchronized water cooled subfeeder system for long distances. Requires MXF synchronization kit(W004030). SuperSnake GT02S, 10 m 6153100 Synchronized gas cooled subfeeder system for long distances. Requires MXF synchronization kit (W004030). SuperSnake GT02S, 15 m 6153150 Synchronized gas cooled subfeeder system for long distances. Requires MXF synchronization kit(W004030). SuperSnake GT02S, 20 m 6153200 Synchronized gas cooled subfeeder system for long distances. Requires MXF synchronization kit(W004030). SuperSnake GT02S, 25 m 6153250 Synchronized gas cooled subfeeder system for long distances. Requires MXF synchronization kit (W004030). 10032017 A3 MIG Rail System2500 27
  26. 26. BENEFITS • Increased welding productivity and quality • Improved safety andergonomics • Connects to Kemppi FastMig M & X welding equipment • Power supply and all necessary cables fully integrated in one cable for easy setup - no need for extra cables or transformers • Only the welding gun needed between the carriage and wire feeder • Compatible with SuperSnake subfeeder for extra 25 m reach • Compatible with Wise welding processes for increased productivity and quality • LCD control panel with a 180° reversible display • Includes Kemppi’s unique gun quick-fixing mechanism • Extensive selection of functions such as Cycle Weld, Wire Inch and GasTest • Welding value and memory channel selection at the carriage control panel MagTrac F61 OVERVIEW Light mechanization is the most efficient way of improving welding productivity at shipyards and metal workshops. MagTrac F 61 offers easy start-up in mechanized welding and requires no special expertise, as it is operated similar to any ordinary welding machine. The carriage-integrated LCD control panel enables full process control. While the carriage performs the heavy work, the welder can concentrate on monitoring the process and quality. MagTrac F61 is compatible with Kemppi’s Wise™ welding processes, which allow you to further increase your welding productivity and quality. The carriage can easily be moved from one location to another. With MagTrac F61 you don’t need auxiliary control cables or transformers, because everything is fully integrated in one cable. MagTrac F 61 is sold in packages that contain the carriage unit, power source, wire feeder, welding gun for mechanized welding, and the necessary cables. You can optionally select a package that includes a SuperSnake subfeeder to get up to 25 meters of extra reach. RECOMMENDEDWELDERS FastMig M 420 Power source MXF 65 Wirefeeder RECOMMENDED SOFTWARE WiseFusion 28 MagTrac F61 10032017
  27. 27. SYSTEMSETUP 10032017 MagTrac F61 29
  28. 28. • FastMig M320 - ordering code 6132320 • FastMig M420 MV - ordering code 6132423 • FastMig M520 - ordering code 6132520 1 MagTrac F61 Welding carriage TECHNICAL OVERVIEW The torch carrier unit for light MIG/MAG welding mechanization. Strong magnets keep the carriage on the right track even in demanding jobs. TECHNICAL SPECIFICATIONS Productcode 6190610 External dimensions LxWxH 259 × 259 × 285 mm Input power 50 VDC / 1 A Weight 6.9kg Travelspeed 150...1800mm/min Torch angleadjustment ±30° Max. Surfacetemperature 150°C Towingpower 16kg Driving method Rail-less drive with permanent magnetic suction Wheels 4 rubberwheels Tracingmethod Guide rollers Guide roller height range 10...38 mm,3 positons Non-weldingdistance, start 127mm Non-weldingdistance, end 127mm Auto-stop function Limit switch on both sides Torchmodel Kemppi MMT 42C, MT51WC, MMT MN 32C Torch distance adjustment range (up/down/fw/bw) 45mm 2 FastMig M 420 Power source TECHNICAL OVERVIEW The FastMig M 420 is a top performance multi-purpose power source, suitable for many applications. This unit is made for those who are looking to optimize welding productivity andquality. Alternative: TECHNICAL SPECIFICATIONS Productcode 6132420 Connection voltage 3~ 50/60 Hz 400 V-15...+20% Fuse(delayed) 35A Minimum generatorpower 20kVA(60%) 18kVA(100%) Output 60%ED 420A Output100% ED 380A 30 MagTrac F61 10032017
  29. 29. TECHNICAL OVERVIEW FastCool 10 is a cooling unit designed for FastMig M welding equipment. Open circuit voltage MIG/MAG U0 = 50 – 58 V Open circuit voltage MMA U0 = 48 – 53 V,Uav = 50 V Rated power60% ED 20KVA Rated power100% ED 18kVA Welding range U0 = 50 - 58 V Max. welding voltage 45V Welding current and voltage range, Stick (MMA) 15 A/20 V – 420 A/44 V Standards IEC 60974-1, IEC 60974-5, IEC 60974-10 Weight (no accessories) 35kg External dimensions LxWxH 590 × 230 × 430 mm Degree ofprotection IP23S Operating temperature range -20 ... +40 °C Storage temperature range -40 ... +60 °C Idle power 25W Efficiency at max.current 89% Power factor at max. current 0.87 Welding current and voltage range, MIG 20 A/12 V – 420 A/44 V 2 FastCool 10 TECHNICAL SPECIFICATIONS Productcode 6068100 EMCclass A External dimensions 570 x 230 x 280 mm Degree ofprotection IP23S Operating temperature range -20 … +40 °C Tankvolume ca. 3l Cooling power 1kW Storage temperature range -40 … +60 °C Cooling liquid 20% – 40% etanol/water Weight 11kg Operating voltage 400V-15%…+20% Connection capasity 250 W (100 %) Start pressure,max 0.4MPa 10032017 MagTrac F61 31
  30. 30. 3 MXF 65 Wirefeeder TECHNICAL OVERVIEW Flexibility and performance for all welding applications in today’s medium and heavy industries. This unit is compatible with 300 mm spool and is covered in an aluminum casing. Alternative: • MXF 63 - ordering code 6152300 • MXF 63 EL- ordering code 6152300EL • MXF 65 EL- ordering code 6152100EL • MXF 67 - ordering code 6152200 • MXF 67 EL- ordering code 6152200EL TECHNICAL SPECIFICATIONS Productcode 6152100 Output 520 A(60%) Gun connection Euro Filler wire sizes (Fesolid) 0.6 –1.6 mm Filler wire sizes (Fecored) 0.8 –2.0 mm Filler wire sizes(Ss) 0.6 –1.6 mm Filler wire sizes(Al) 1.0 –2.4 mm Wire spool diameter,max. 300mm Wire feed speed adjustment 0 – 25 m/min Wire spool weight, max. 20kg Wire feedmechanism 4 -roll Standards IEC60974-5 Weight (empty) 11.1kg External dimensions LxWxH 620 × 210 × 445 mm Degree ofprotection IP23S Operating temperature range -20 ... +40 °C 4 WiseFusion BENEFITS • Higher welding speed • Lower heat input resulting in less distortion and better mechanical properties of the weld • Possibility to weld narrower and deeper grooves • Excellent weld pool control in position welding • Easy to weld in all positions • Automatic arc length control granting always the right parameters • Easy to use • Uniform weldquality TECHNICAL SPECIFICATIONS Product code 9991014 32 MagTrac F61 10032017
  31. 31. • 34 model variants from 250 A to 500 A • The low fatigue comfort grip and balance limits wrist loading • Performance liners, nozzles, and contact tips • Available in either 3 m or 4.5 m lengths • Gas-cooled and water-cooled models • Excellent cooling performance • Strong construction and easy to maintain • Euro connector for fast fitting • Guns can be used with Kemppi A5 & MagTrac carriages with addiotional carriage control cable(6190716) 5 MMT/PMT gun range BENEFITS TECHNICAL SPECIFICATIONS PMT gunrange - gas cooled PMT25 PMT27 PMT32 PMT35 PMT42 Productcode 6252513 6252713 6253213 6253513 6254213 Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 6252513 6252713 6253213 6253513 6254213 Lenght / ordering code 4.5m 6252514 6252714 6253214 6253514 6254214 Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A Cooling Gas Gas Gas Gas Gas PMT gun range water cooled PMT30W PMT42W PMT52W Productcode 6253043 6254203 6255203 Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 6253043 6254203 6255203 Lenght / ordering code 4.5m 6253044 6254204 6255204 Load capacity, Ar + CO2 (100%) 300A 400A 500A Cooling Water Water Water MMT gun range - gas cooled MMT25 MMT27 MMT32 MMT35 MMT42 MMT42C Productcode 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205 Filler wires 0.6…1.2mm 0.6…1.2mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 625213MMT 6252713MMT 6253213MMT 6253513MMT 624213MMT 6254205 Lenght / ordering code 4.5m 6252514MMT 6252714MMT 6253214MMT 6253514MMT 6254214MMT 6254207 Load capacity, Ar + CO2 (35%) 250A 270A 320A 350A 420A Load capacity, Ar + CO2 (100%) 350A Cooling Gas Gas Gas Gas Gas Gas MMT gun range - water cooled MMT 30W MMT 42W MMT 52W Productcode 6253043MMT 6254203MMT 6255203MMT Filler wires 0.8…1.6mm 0.8…1.6mm 0.8…1.6mm Lenght / ordering code 3m 6253043MMT 6254203MMT 6255203MMT Lenght / ordering code 4.5m 6253044MMT 6254204MMT 6255204MMT Load capacity, Ar + CO2 (100%) 300A 400A 500A Cooling Water Water Water 10032017 MagTrac F61 33
  32. 32. TECHNICAL OVERVIEW Kemppi welding gun for mechanization. Water-cooled, 500 A at 100 % duty cycle. For heavy-duty applications. The gun is equipped with 7pin Amphenol connectors that provide power supply and remote control through the gun, without any additional cables. TECHNICAL OVERVIEW Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and contact tip holder. Gas-cooled, 350 A at 100 % duty cycle. Consumables compatible with the model PMT/MMT. The gun is equipped with 7pin Amphenol connectors that provide power supply and remote control through the gun, without any additional cables. 6 MMT MN 32C TECHNICAL OVERVIEW Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and contact tip holder. Gas-cooled, 260 A at 100 % duty cycle. Necks and consumables compatible with the model MMT MN. The gun is equipped with 7pin Amphenol connectors that provide power supply and remote control through the gun, without any additional cables. Additionals: • Narrow gap gas nozzle PMT27/32 - ordering code W008123 • Narrow gap contact tip 1.2 M6 - ordering code W008124 • Narrow gap contact tip 1.0 M6 - ordering code W008333 TECHNICAL SPECIFICATIONS Product code 6250405 7 MT51MWC TECHNICAL SPECIFICATIONS Productcode 4,5 m - 6255162 6,0 m - 6255163 8 MMT 42C TECHNICAL SPECIFICATIONS Productcode 3 m - 6254205 4,5 m - 6254207 Filler wires 0.8…1.6mm Load capacity, Ar + CO2 (100%) 350A Cooling Gas 34 MagTrac F61 10032017
  33. 33. ADDITIONALS SuperSnake GT 02SC 15 m 61531501 Synchronized gas cooled subfeeder system for long distances, specially designed for mechanization.Requires MXF synchronization kit (W004030) SuperSnake GT 02SWC 15 m 61541501 Synchronized water cooled subfeeder system for long distances, specially designed for mechanization. Requires MXF synchronization kit (W004030) SuperSnake GT 02SWC-70 20 m 61542001 Synchronized water cooled subfeeder system for long distances, specially designed for mechanization.Requires MXF synchronization kit (W004030) SuperSnake GT 02SWC 25 m 61542501C1 Synchronized water cooled subfeeder system for long distances, specially designed for mechanization.Requires MXF synchronization kit (W004030) 10032017 MagTrac F61 35
  34. 34. A5 MIG OrbitalSystem 1500 BENEFITS • Increased welding productivity • Pre-defined programs for different pipe sectors • Two separate wirefeeders can be connected, to be used at different times • Use of WiseRoot+ means no slag or spatter • Carriage can also be used for horizontal and vertical joints with or without weaving • Simultaneous control of carriage programs and power source channels makes control easy • One button for starting, stopping, and changing the welding parameters • Light and durable Remote Control Unit makes operation simple and fast • Accurate speed control and two drive motors • Multiple weaving patterns possible with integrated Weaving Unit • Flexible adjustment of the tilt and push/pull angle enabled by the welding gun holder • Only one power cable needed OVERVIEW A5 MIG Orbital System 1500 is a complete set of welding mechanization and welding equipment for circumferential joint welding. Suitable for pipe and tube sizes up to an outer diameter of 1500 mm. With integrated Kemppi special processes the system is efficient from root pass to all filler layers, saving up to 50 % in labor and filler costs. All relevant welding parameters can be handled from one single integrated remote controller. RECOMMENDEDWELDERS FastMig X 450 Powersource WFX 300 P-T Wirefeeder RECOMMENDED SOFTWARE WiseRoot+ WisePenetration WiseFusion 36 A5 MIG Orbital System 1500 10032017
  35. 35. SYSTEMSETUP 10032017 A5 MIG Orbital System 1500 37
  36. 36. TECHNICAL OVERVIEW Steel guide ring with quick clamping mechanism. Positioning with spring loaded screws. Adjustment range approximately +/- 1 inch. Millimeter describes suitable pipe outer diameter range. 1 A5 MIG Orbital Welding Carriage 1500 TECHNICAL OVERVIEW Lightweight carriage with two step motors for precise movement. Integrated weaving unit, gun holder clamps, OLED display and easy-to-use interface. Socket for a remote controller. Minimun outer diemeter of the pipe is 6 inches (152.4 mm). Also suitablefor straight rail applications. -ES model is equipped with electric gun height control. TECHNICAL SPECIFICATIONS Productcode 6190715 6190735 (-ESmodel) Carriagespeed 5 - 150 cm/min Input power 30 - 55 V DC or 24 - 50 V AC Transportspeed 200cm/min Weavingspeed 10 - 50 mm/s Weavingwidth 0 - 30 mm Weaving displacement ±40 mm Dwell time (Adjustable on both sides separately) 0 - 2.0 s Weavingpatterns 3 Torch horizontal adjustment (manual) ±40 mm Weight 9.0kg External dimensions (Height from pipe surface) 365 × 385 × 300 mm 2 Ring TECHNICAL SPECIFICATIONS Ring Productcode Pipe/Tube outer diameter range (mm.) RING FOR 6" PIPEDIAMETER 6190806 127- 177 RING FOR 8" PIPEDIAMETER 6190808 178- 228 RING FOR 10" PIPEDIAMETER 6190810 229- 279 RING FOR 12" PIPEDIAMETER 6190812 280- 330 RING FOR 14" PIPEDIAMETER 6190814 331- 368 RING FOR 16" PIPEDIAMETER 6190816 432- 420 RING FOR 18" PIPEDIAMETER 6190818 432- 472 RING FOR 20" PIPEDIAMETER 6190820 482- 533 RING FOR 22" PIPEDIAMETER 6190822 534- 584 38 A5 MIG Orbital System 1500 10032017
  37. 37. • FastMig X 350 - ordering code 6103350 • FastMig X 350 MV - ordering code 6103353 Ring Productcode Pipe/Tube outer diameter range (mm.) RING FOR 24" PIPEDIAMETER 6190824 584- 635 RING FOR 26" PIPEDIAMETER 6190826 635- 686 RING FOR 28" PIPEDIAMETER 6190828 686- 736 RING FOR 30" PIPEDIAMETER 6190830 737- 787 RING FOR 32" PIPEDIAMETER 6190832 787- 838 RING FOR 34" PIPEDIAMETER 6190834 838- 889 RING FOR 36" PIPEDIAMETER 6190836 889- 939 RING FOR 38" PIPEDIAMETER 6190838 940- 991 RING FOR 40" PIPEDIAMETER 6190840 991- 1041 RING FOR 42" PIPEDIAMETER 6190842 1041 -1092 RING FOR 44" PIPEDIAMETER 6190844 1092 -1143 RING FOR 46" PIPEDIAMETER 6190846 1143 -1194 RING FOR 48" PIPEDIAMETER 6190848 1194 -1244 RING FOR 50" PIPEDIAMETER 6190850 1245 -1295 RING FOR 52" PIPEDIAMETER 6190852 1296 -1346 RING FOR 54" PIPEDIAMETER 6190854 1347 -1397 RING FOR 56" PIPEDIAMETER 6190856 1397 -1447 RING FOR 58" PIPEDIAMETER 6190858 1448 -1498 RING FOR 60" PIPEDIAMETER 6190860 1499 -1549 RING FOR 62" PIPEDIAMETER 6190862 1550 -1600 RING FOR 64" PIPEDIAMETER 6190864 1601 -1651 RING FOR 66" PIPEDIAMETER 6190866 1651 -1701 RING FOR 68" PIPEDIAMETER 6190868 1702 -1752 RING FOR 70" PIPEDIAMETER 6190870 1753 -1803 3 FastMig X 450 Powersource TECHNICAL OVERVIEW FastMig X 450 is the ultimate power source. This unit boosts your productivity and welding quality to a whole new level. Alternative: TECHNICAL SPECIFICATIONS Productcode 6103450 Connection voltage 3~ 50/60 Hz 400 V,(-15…+20%) Fuse(delayed) 35A Minimum generatorpower 35kVA Output 60%ED 450A Output100% ED 350A Open circuit voltage MIG/MAG U0 = 80 - 98 V Open circuit voltage MMA U0 = 70-98 V Uav = 50 V Standards IEC 60974-1, IEC 60974-5, IEC 60974-10 10032017 A5 MIG Orbital System 1500 39
  38. 38. TECHNICAL OVERVIEW Cool X cooling unit for liquid-cooled setups is the ultimate choice providing 1 kW of cooling power with 3 liters of cooling liquid. External dimensions LxWxH 590 × 230 × 430 mm Degree ofprotection IP23S Operating temperature range -20 ... +40 °C 3 Cool X Cooling unit TECHNICAL SPECIFICATIONS Productcode 6068200 EMCclass A Weight (no accessories) 11kg External dimensions LxWxH 570 x 230 x 280 mm Degree ofprotection IP23S Tankvolume ~3 L Cooling power 1kW Storage temperature range -40 …+60 °C Operating temperature -20 …+40 °C Operating voltage(safety voltage) 400 V-15 …+20% Maximum pressure 0.4Mpa 4 WFX 300 P-T Wire feeder TECHNICAL OVERVIEW Select your own software according to your needs. This unit includes a strong GT04 feed mechanism with two motors. Alternative: • WFX 200 T - ordering code6103524 TECHNICAL SPECIFICATIONS Productcode 6103535 Output 60%ED 520A Output100% ED 440A Gun connection Euro Filler wire sizes(Ss) 0.6 - 2.0mm Filler wire sizes(Al) 0.8 - 2.4mm Filler wire sizes(Fe) 0.6 - 2.0mm Filler wire sizes (Coredwire) 0.8 - 2.4mm 40 A5 MIG Orbital System 1500 10032017
  39. 39. BENEFITS Ensured penetration even in case of: • Narrow structures where visibility of the arc is a problem • Limited visibility or accessibility • Position welding • Difficult-to-weld joints Wire spool diameter,max. 300mm Wire spool weight, max. 20kg Wire feedmechanism GT04 Wire feedspeed 0.5 - 25 m/min Standards IEC60974-5 Weight (empty) 13.1kg External dimensions LxWxH 590 × 240 × 445 mm Degree ofprotection IP23S Operating temperature range -20 ... +40 °C Software WiseFusion WiseRoot+ MatchLog Pipe Steel pack Fe (25pcs) Pipe Stainless pack Ss(17pcs) 5 WiseRoot+ BENEFITS • Increases welding speed compared to MMA, TIG and standard MAG short arc welding • Gives the possibility to reduce groove volume • Allows wide range of root gaps and faces without incomplete or excessive penetration • Easier to learn weldingtechnique • No need for backing ring • Lessspatter • Allows welding of fixed pipes in all positions • Allows welding of rotated pipes • Allows welding with long cables • Processes can be used with different materials; steel, stainless steels and high alloyed steels • In WiseRoot+ excellent arc characteristic also with CO2 • Wide selection of wire diameter (0,8 – 1,2) TECHNICAL SPECIFICATIONS Product code 9990418 5 WisePenetration TECHNICAL SPECIFICATIONS Product code 9991000 10032017 A5 MIG Orbital System 1500 41
  40. 40. TECHNICAL OVERVIEW Kemppi welding gun for mechanization. Water-cooled, 500 A at 100 % duty cycle. For heavy-duty applications. The gun is equipped with 7pin Amphenol connectors that provide power supply and remote control through the gun, without any additional cables. 5 WiseFusion BENEFITS • Higher welding speed • Lower heat input resulting in less distortion and better mechanical properties of the weld • Possibility to weld narrower and deeper grooves • Excellent weld pool control in position welding • Easy to weld in all positions • Automatic arc length control granting always the right parameters • Easy to use • Uniform weldquality TECHNICAL SPECIFICATIONS Product code 9991014 6 MT51MWC TECHNICAL SPECIFICATIONS Productcode 4,5 m - 6255162 6,0 m - 6255163 7 MMT MN 32C TECHNICAL OVERVIEW Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and contact tip holder. Gas-cooled, 260 A at 100 % duty cycle. Necks and consumables compatible with the model MMT MN. The gun is equipped with 7pin Amphenol connectors that provide power supply and remote control through the gun, without any additional cables. Additionals: • Narrow gap gas nozzle PMT27/32 - ordering code W008123 • Narrow gap contact tip 1.2 M6 - ordering code W008124 • Narrow gap contact tip 1.0 M6 - ordering code W008333 TECHNICAL SPECIFICATIONS Product code 6250405 42 A5 MIG Orbital System 1500 10032017
  41. 41. TECHNICAL OVERVIEW Kemppi welding gun for mechanization. Includes the wire liner, neck, gas nozzle and contact tip holder. Gas-cooled, 350 A at 100 % duty cycle. Consumables compatible with the model PMT/MMT. The gun is equipped with 7pin Amphenol connectors that provide power supply and remote control through the gun, without any additional cables. 8 MMT 42C TECHNICAL SPECIFICATIONS Productcode 3 m - 6254205 4,5 m - 6254207 Filler wires 0.8…1.6mm Load capacity, Ar + CO2 (100%) 350A Cooling Gas 9 A5 torch floating head TECHNICAL OVERVIEW Floating torch head accessory for A5 MIG Rail and A5 MIG Orbital systems. Tracks the surface of work piece mechanically to keep stick-out length constant. TECHNICAL SPECIFICATIONS Product code 6190711 10 A5 MIG carriage transformer TECHNICAL OVERVIEW Transformer for powering A5 MIG Carriages when using a non-FastMig power source. TECHNICAL SPECIFICATIONS Product code 6190714 10032017 A5 MIG Orbital System 1500 43
  42. 42. 11 A5 MIG carriage control cable TECHNICAL OVERVIEW Control cable to be used in setups that do not include the special Kemppi welding gun for mechanization. Connected between the carriage and the FastMig wire feeder's remote control connector. TECHNICAL SPECIFICATIONS Product code 6190716 12 A5 carriage carrying and storage box TECHNICAL OVERVIEW Plywood storage box for A5 MIG Carriages. TECHNICAL SPECIFICATIONS Productcode 6190717 External dimensions LxWxH 555 x 285 x 300 mm 44 A5 MIG Orbital System 1500 10032017
  43. 43. ADDITIONALS SuperSnake GT 02SWC-70 20 m 61542001 Synchronized water cooled subfeeder system for long distances, specially designed for mechanization.Requires MXF synchronization kit (W004030) SuperSnake GT 02SWC 15 m 61541501 Synchronized water cooled subfeeder system for long distances, specially designed for mechanization. Requires MXF synchronization kit (W004030) SuperSnake GT 02SC 15 m 61531501 Synchronized gas cooled subfeeder system for long distances, specially designed for mechanization.Requires MXF synchronization kit (W004030) SuperSnake GT 02SWC 25 m 61542501C1 Synchronized water cooled subfeeder system for long distances, specially designed for mechanization.Requires MXF synchronization kit (W004030) 10032017 A5 MIG Orbital System 1500 45
  44. 44. • Gain significant savings in production time and amount of rework through easy to learn and use auto-programming. • Compact head design is ideal for smaller diameter pipe applications with limited radial and axial clearance around the weld. • All functions are accessible via one easy-to-use remote controller. Adaptive auto-programming makes it easy to set up the welding parameters using automatic calculation. Controller has a graphical user interface and clear color display. You can use the remote controller to create, modify, and manage programs. • Welding values and electrode movements can also be fine-adjusted during welding. The system automatically offers to adapt the welding program according tochanges. • Integrated printer for printing the welding parameters on paper A7 TIG Orbital System300 BENEFITS OVERVIEW A7 TIG Orbital System 300 with open head clamp is the most advanced professional TIG orbital welding solution for multi-layer welding of tubes and pipes with an outer diameter of 25 – 355 mm. With the system, complicated high quality multi-layer welds become simple to weld with an easy-to-use auto-programming function and automatic height sensing. The system is suitable for a wide application area and can be used both for pipe-to-pipe and pipe-to-fitting welds. All functionalities such as controller, power source, and water cooling are integrated in one robust chassis. The system is operated with intuitive remote controller. 46 A7 TIG Orbital System300 10032017
  45. 45. SYSTEMSETUP 10032017 A7 TIG Orbital System300 47
  46. 46. 1 A7 Orbital Controller300 TECHNICAL OVERVIEW Series 300 TIG controller unit with an integrated power source, water cooler and printer. Includes also a control pendant 6204301 for remote control of the unit. TECHNICAL SPECIFICATIONS Productcode 6204300 Degree ofprotection IP32 Weight 33.2kg Welding positions All Auto-stop Yes Weldhead Series 300head Operating temperature -20 – +40 °C Mainsvoltage 230 VAC ±10% Mainsfuse 16 A,Slow Maximum outputcurrent 220 A @40%, 170 A @100% 2 A7 Open Head Clamp 300 TECHNICAL OVERVIEW Weld head for the unit 6204300 includes a 7.5-meter interconnection cable, a wire spool holder for 1-kg spool, and the wire feed mechanism. TECHNICAL SPECIFICATIONS Productcode 6206007 Pipe outer diameter range 25 - 355 mm Carriage clamping Ring for each pipe size Torch angleadjustment Manual Torch distanceadjustment Electrical Gun height control method (automatic/manual) Automatic, AGCcontrol Gun horizontal position control method Electrical 48 A7 TIG Orbital System300 10032017
  47. 47. TECHNICAL OVERVIEW Low profile spool kit lowers the required radial clearance to 51 mm (2 inch). Kit includes wire spool without material and parts required for spool attachment. Product can only be offered on request. 3 300 Extension cable kit 7.5 m TECHNICAL OVERVIEW Extra can be used to extend cable set lenght. TECHNICAL SPECIFICATIONS Product code SP800689 4 300 Extension cable kit 15 m TECHNICAL OVERVIEW Extra can be used to extend cable set lenght. TECHNICAL SPECIFICATIONS Product code SP800689 5 Fillet weld kit for weld head 300 series TECHNICAL OVERVIEW Tilts the weld head and electrode 45 degrees for fillet weld applications e.g. in pipe-to- flange welding. Does not change weaving direction and therefore is suitable only for single-layer welds. TECHNICAL SPECIFICATIONS Product code SP800686 6 Lowprofile spool kit 10032017 A7 TIG Orbital System300 49
  48. 48. TECHNICAL OVERVIEW Tilts the weld head and electrode 45 degrees for fillet weld applications e.g. in pipe-to- flange welding. Does change weaving direction and therefore is suitable also for multi- layer welds. TECHNICAL OVERVIEW Guide ring kit for A7 TIG Orbital System 300. Kit includes the guide ring, weld head adapter plate and roller chain. 7 Angled AGCkit TECHNICAL SPECIFICATIONS Product code SP800687 8 Guide ring kit TECHNICAL SPECIFICATIONS Guide ring kit Productcode GUIDE RING KIT,300 (44.5 MM) 103854-1750 GUIDE RING KIT,300 (48.3 MM) 103854-1900 GUIDE RING KIT,300 (50.8 MM) 103854-2000 GUIDE RING KIT,300 (54.0 MM) 103854-2150 GUIDE RING KIT,300 (60.3 MM) 103854-2375 GUIDE RING KIT,300 (63.5 MM) 103854-2500 GUIDE RING KIT,300 (73.0 MM) 103854-2875 GUIDE RING KIT,300 (76.2 MM) 103854-3000 GUIDE RING KIT,300 (82.6 MM) 103854-3250 GUIDE RING KIT,300 (88.9 MM) 103854-3500 GUIDE RING KIT,300 (114.3 MM) 103854-4500 GUIDE RING KIT,300 (141.3 MM) 103854-5563 GUIDE RING KIT,300 (168.3 MM) 103854-6625 GUIDE RING KIT,300 (219.1 MM) 103853-8625 GUIDE RING KIT,300 (273.1 MM) 103853-10750 GUIDE RING KIT,300 (323.9 MM) 103853-12750 GUIDE RING KIT,300 (355.6 MM) 103853-14000 50 A7 TIG Orbital System300 10032017
  49. 49. 9 Guide ring insertionkit TECHNICAL OVERVIEW Insertion kit extends the range of use of a guide ring kit by making the band ring suitable also for smaller tube diameter. Product codes marked with "L" are for tube sizes 8 inch or larger. Example: To weld a pipe 0,5” (12.7mm) smaller in OD than normal pipe size of Guide Ring. 0.5”/2 = 0,25” radial clearance between new pipe OD and Guide Ring. Insert should be 0.25”height. TECHNICAL SPECIFICATIONS Guide ring insertion kit Productcode GUIDE RING INSERTION KIT (0.30 MM) 102222-012 GUIDE RING INSERTION KIT (0.79 MM) 102222-031 GUIDE RING INSERTION KIT (1.14 MM) 102222-045 GUIDE RING INSERTION KIT (1.27 MM) 102222-050 GUIDE RING INSERTION KIT (1.43 MM) 102222-0562 GUIDE RING INSERTION KIT (1.57 MM) 102222-062 GUIDE RING INSERTION KIT (2.16 MM) 102222-085 GUIDE RING INSERTION KIT (2.95 MM) 102222-116 GUIDE RING INSERTION KIT (3.05 MM) 102222-120 GUIDE RING INSERTION KIT (3.07 MM) 102222-121 GUIDE RING INSERTION KIT (3.18 MM) 102222-125 GUIDE RING INSERTION KIT (3.71 MM) 102222-146 GUIDE RING INSERTION KIT (4.14 MM) 102222-163 GUIDE RING INSERTION KIT (4.32 MM) 102222-170 GUIDE RING INSERTION KIT (4.65 MM) 102222-183 GUIDE RING INSERTION KIT (4.75 MM) 102222-187 GUIDE RING INSERTION KIT (4.78 MM) 102222-188 GUIDE RING INSERTION KIT (5.08 MM) 102222-200 GUIDE RING INSERTION KIT (5.51 MM) 102222-217 GUIDE RING INSERTION KIT (6.02 MM) 102222-237 GUIDE RING INSERTION KIT (6.35 MM) 102222-250 GUIDE RING INSERTION KIT (6.58 MM) 102222-259 GUIDE RING INSERTION KIT (7.14 MM) 102222-281 GUIDE RING INSERTION KIT (7.34 MM) 102222-285 GUIDE RING INSERTION KIT (7.42 MM) 102222-292 GUIDE RING INSERTION KIT (7.57 MM) 102222-298 GUIDE RING INSERTION KIT (7.92 MM) 102222-312 GUIDE RING INSERTION KIT (7.92 MM) 102222-312-L GUIDE RING INSERTION KIT (8.26 MM) 102222-325 GUIDE RING INSERTION KIT (8.56 MM) 102222-337 GUIDE RING INSERTION KIT (8.69 MM) 102222-342 GUIDE RING INSERTION KIT (8.89 MM) 102222-350 GUIDE RING INSERTION KIT (9.12 MM) 102222-359 GUIDE RING INSERTION KIT (9.53 MM) 102222-375 GUIDE RING INSERTION KIT (10.16 MM) 102222-400 10032017 A7 TIG Orbital System300 51
  50. 50. Guide ring insertion kit Productcode GUIDE RING INSERTION KIT (10.80 MM) 102222-425 GUIDE RING INSERTION KIT (11.10 MM) 102222-437 GUIDE RING INSERTION KIT (11.10 MM) 102222-437-L GUIDE RING INSERTION KIT (11.13 MM) 102222-438 GUIDE RING INSERTION KIT (11.43 MM) 102222-450 GUIDE RING INSERTION KIT (11.56 MM) 102222-455 GUIDE RING INSERTION KIT (11.61 MM) 102222-457 GUIDE RING INSERTION KIT (11.63 MM) 102222-458 GUIDE RING INSERTION KIT (12.04 MM) 102222-474 GUIDE RING INSERTION KIT (12.04 MM) 102222-474-L GUIDE RING INSERTION KIT (12.14 MM) 102222-478 GUIDE RING INSERTION KIT (12.70 MM) 102222-500 GUIDE RING INSERTION KIT (12.70 MM) 102222-500-L GUIDE RING INSERTION KIT (13.46 MM) 102222-530 GUIDE RING INSERTION KIT (14.15 MM) 102222-557 GUIDE RING INSERTION KIT (14.27 MM) 102222-562 GUIDE RING INSERTION KIT (14.27 MM) 102222-562-L GUIDE RING INSERTION KIT (14.30 MM) 102222-563 GUIDE RING INSERTION KIT (14.55 MM) 102222-573 GUIDE RING INSERTION KIT (15.86 MM) 102222-625 GUIDE RING INSERTION KIT (15.86 MM) 102222-625-L GUIDE RING INSERTION KIT (17.27 MM) 102222-680 GUIDE RING INSERTION KIT (17.45 MM) 102222-687 GUIDE RING INSERTION KIT (17.45 MM) 102222-687-L GUIDE RING INSERTION KIT (19.05 MM) 102222-750 GUIDE RING INSERTION KIT (19.05 MM) 102222-750-L GUIDE RING INSERTION KIT (19.08 MM) 102222-751 GUIDE RING INSERTION KIT (19.84 MM) 102222-781 GUIDE RING INSERTION KIT (19.84 MM) 102222-781-L GUIDE RING INSERTION KIT (20.55 MM) 102222-809 GUIDE RING INSERTION KIT (20.62 MM) 102222-812 GUIDE RING INSERTION KIT (20.62 MM) 102222-812-L GUIDE RING INSERTION KIT (20.65 MM) 102222-813 GUIDE RING INSERTION KIT (22.23 MM) 102222-875 GUIDE RING INSERTION KIT (22.23 MM) 102222-875-L GUIDE RING INSERTION KIT (23.80 MM) 102222-937 GUIDE RING INSERTION KIT (23.80 MM) 102222-937-L GUIDE RING INSERTION KIT (24.05 MM) 102222-947 GUIDE RING INSERTION KIT (25.40 MM) 102222-1000 GUIDE RING INSERTION KIT (25.40 MM) 102222-1000-L GUIDE RING INSERTION KIT (26.19 MM) 102222-1031 GUIDE RING INSERTION KIT (26.97 MM) 102222-1062 GUIDE RING INSERTION KIT (27.00 MM) 102222-1063 GUIDE RING INSERTION KIT (27.00 MM) 102222-1063-L GUIDE RING INSERTION KIT (30.96 MM) 102222-1219 GUIDE RING INSERTION KIT (30.96 MM) 102222-1219-L GUIDE RING INSERTION KIT (33.35 MM) 102222-1313 52 A7 TIG Orbital System300 10032017
  51. 51. Guide ring insertion kit Productcode GUIDE RING INSERTION KIT (34.93 MM) 102222-1375 GUIDE RING INSERTION KIT (38.89 MM) 102222-1531 GUIDE RING INSERTION KIT (38.89 MM) 102222-1531-L GUIDE RING INSERTION KIT (39.70 MM) 102222-1563 GUIDE RING INSERTION KIT (40.46 MM) 102222-1593 10032017 A7 TIG Orbital System300 53
  52. 52. ADDITIONALS ExpendablesKit, Standard profile SP800685 Wire guide tube 6.062 In (Qty 10), Wire nozzle, .020-.035 (Qty4) Consumables kit, 300 Series (Parts incl. below) SP800684 Gas lens, collet body (Qty 20), Gas cup, short (Qty 20), Silicone washer (Qty 10) Neutrix, a handheld machine for sharpening tungsten electrodes 6270002 Hand held cutting device for cutting and sharpening electrodes to be used in series 300 weld heads. Purge plug kit 10 – 100 mm 6206009 Plugs for sealing the tube so that root gas can be applied only for the required section of the tube. Double flowmeter regulator SP800680 Flow meter regulator with two outputs from one input. Oxygen content meter 10 - 1000 ppm 6206008 Wire size kits 0.8 mm included as default. 0.9 and 1.0 mm available on request Printer paperroll SP800692 58mm Cable assembly, Pendant- Ethernet, 15 m SP800691 54 A7 TIG Orbital System300 10032017
  53. 53. • Significant savings in parameter setup time with auto-programming. Give just three pieces of basic information and you are ready to weld. • Fast creation of pWPS with automatic parameter setup. • Clear color display and intuitive graphical user interface with easy-to- usemenus. • One machine for different joints. Wide variety of high quality collets enable tube to tube, tube to flange, and tube to elbow welding as well as of different tube diameters, thus resulting in savings in investment costs. • Compact weld head allows access to wide range of applications. • Fast change of collets and electrodes, enabled by modular design, speeds up production • Pulse technology produces a consistently high-quality welding seam • Integrated printer for printing the welding parameters on paper A7 TIG Orbital System150 BENEFITS OVERVIEW A7 TIG Orbital System 150 with closed head clamp is the most user-friendly professional TIG orbital welding solution for tubes and pipes of 6 – 150 mm diameter. Exceptionally easy and fast to learn auto-programming starts saving you money immediately. System comes with an integrated, top class, water-cooled power source. The 150 series closed head clamp is available with wide variety of high quality collets, which enable the same system to be used for various kinds of joints. This system is typically used in process industries such as food and pharmaceuticals. 56 A7 TIG Orbital System150 10032017
  54. 54. SYSTEMSETUP 10032017 A7 TIG Orbital System150 57
  55. 55. 1 A7 Orbital Controller150 TECHNICAL OVERVIEW Series 150 TIG controller unit with an integrated power source, water cooler and printer. TECHNICAL SPECIFICATIONS Productcode 6204150 Degree ofprotection IP23 Weight 32kg Welding positions All(PA/PB) Auto-stop Yes Weldhead 150 series weld heads Operating temperature -20 – +40 °C Mainsvoltage 230 VAC ±10% Mainsfuse 16 A,Slow Maximum outputcurrent 220 A @40%, 170 A @100% Pipe outer diameter range 3.2 - 152.4mm Type ofignition Hf Cooling (controller) Forcedair Cooling (weld head) Internal coolant circulator 2 A7 Closed Head Clamp 15010 TECHNICAL OVERVIEW Weld head for the model 6204150. Includes a 7.5-meter interconnection cable. TECHNICAL SPECIFICATIONS Productcode 6206002 Weight 3.2kg 58 A7 TIG Orbital System150 10032017
  56. 56. TECHNICAL OVERVIEW Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs are needed per weld head. Applicable tube diameter is mentioned in the table, additional diameters available on request. Extended collets are recommended by default. Flush collets only to be used in tight spaces. Tubediameter 3 - 25 mm A 124mm B 62mm C 43mm D 19mm Rotor gearradius 28.7mm 3 Collets 10 TECHNICAL SPECIFICATIONS Collets 10,mm Productcode COLLET, EXTENDED, 15010 (6 MM) 1001234-6 COLLET, EXTENDED, 15010 (8 MM) 1001234-8 COLLET, EXTENDED, 15010 (10 MM) 1001234-10 COLLET, EXTENDED, 15010 (12 MM) 1001234-12 COLLET, EXTENDED, 15010 (13 MM) 1001234-13 COLLET, EXTENDED, 15010 (13.5 MM) 1001234-13.5 COLLET, EXTENDED, 15010 (16 MM) 1001234-16 COLLET, EXTENDED, 15010 (18 MM) 1001234-18 COLLET, EXTENDED, 15010 (19 MM) 1001234-19 COLLET, EXTENDED, 15010 (20 MM) 1001234-20 COLLET, EXTENDED, 15010 (22 MM) 1001234-22 COLLET, EXTENDED, 15010 (23 MM) 1001234-23 COLLET, FLUSH,15010 (6 MM) 1001236-6 COLLET, FLUSH,15010 (8 MM) 1001236-8 COLLET, FLUSH,15010 (10MM) 1001236-10 COLLET, FLUSH,15010 (12MM) 1001236-12 COLLET, FLUSH,15010 (13MM) 1001236-13 COLLET, FLUSH,15010 (13.5 MM) 1001236-13.5 COLLET, FLUSH,15010 (16MM) 1001236-16 COLLET, FLUSH,15010 (18MM) 1001236-18 10032017 A7 TIG Orbital System150 59
  57. 57. Collets 10,mm Productcode COLLET, FLUSH,15010 (19MM) 1001236-19 COLLET, FLUSH,15010 (20MM) 1001236-20 COLLET, FLUSH,15010 (22MM) 1001236-22 COLLET, FLUSH,15010 (23MM) 1001236-23 Collets 10,inch Productcode COLLET, EXTENDED, 15010 (0.125 IN) 1001227-0.125 COLLET, EXTENDED, 15010 (0.25 IN) 1001227-0.25 COLLET, EXTENDED, 15010 (0.375 IN) 1001227-0.375 COLLET, EXTENDED, 15010 (0.402 IN) 1001227-0.402 COLLET, EXTENDED, 15010 (0.500 IN) 1001227-0.500 COLLET, EXTENDED, 15010 (0.625 IN) 1001227-0.625 COLLET, EXTENDED, 15010 (0.667 IN) 1001227-0.667 COLLET, EXTENDED, 15010 (0.750 IN) 1001227-0.750 COLLET, EXTENDED, 15010 (0.839 IN) 1001227-0.839 COLLET, EXTENDED, 15010 (1.00 IN) 1001227-1.00 COLLET, FLUSH,15010 (0.125 IN) 1001232-0.125 COLLET, FLUSH,15010 (0.25IN) 1001232-0.25 COLLET, FLUSH,15010 (0.375 IN) 1001232-0.375 COLLET, FLUSH,15010 (0.402 IN) 1001232-0.402 COLLET, FLUSH,15010 (0.500 IN) 1001232-0.500 COLLET, FLUSH,15010 (0.625 IN) 1001232-0.625 COLLET, FLUSH,15010 (0.667 IN) 1001232-0.667 COLLET, FLUSH,15010 (0.750 IN) 1001232-0.750 COLLET, FLUSH,15010 (0.839 IN) 1001232-0.839 COLLET, FLUSH,15010 (1.00IN) 1001232-1.00 60 A7 TIG Orbital System150 10032017
  58. 58. 4 A7 Closed Head Clamp 15020 TECHNICAL OVERVIEW Weld head for the model 6204150. Includes a 7.5-meter interconnection cable. TECHNICAL SPECIFICATIONS Productcode 6206003 Weight 5.0kg Tubediameter 6 - 51 mm A 175mm B 83mm C 43mm D 19mm Rotor gearradius 42.0mm 10032017 A7 TIG Orbital System150 61
  59. 59. TECHNICAL OVERVIEW Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs are needed per weld head. Applicable tube diameter is mentioned in the table, additional diameters available on request. Extended collets are recommended by default. Flush collets only to be used in tight spaces. 5 Collets 20 TECHNICAL SPECIFICATIONS Collets 20,mm Productcode COLLET, EXTENDED, 15020 (6 MM) 1001242-6 COLLET, EXTENDED, 15020 (8 MM) 1001242-8 COLLET, EXTENDED, 15020 (10 MM) 1001242-10 COLLET, EXTENDED, 15020 (12 MM) 1001242-12 COLLET, EXTENDED, 15020 (13 MM) 1001242-13 COLLET, EXTENDED, 15020 (13.5 MM) 1001242-13.5 COLLET, EXTENDED, 15020 (16 MM) 1001242-16 COLLET, EXTENDED, 15020 (18 MM) 1001242-18 COLLET, EXTENDED, 15020 (19 MM) 1001242-19 COLLET, EXTENDED, 15020 (20 MM) 1001242-20 COLLET, EXTENDED, 15020 (22 MM) 1001242-22 COLLET, EXTENDED, 15020 (23 MM) 1001242-23 COLLET, EXTENDED, 15020 (26.9 MM) 1001242-26.9 COLLET, EXTENDED, 15020 (28 MM) 1001242-28 COLLET, EXTENDED, 15020 (29 MM) 1001242-29 COLLET, EXTENDED, 15020 (30 MM) 1001242-30 COLLET, EXTENDED, 15020 (35 MM) 1001242-35 COLLET, EXTENDED, 15020 (40 MM) 1001242-40 COLLET, EXTENDED, 15020 (41 MM) 1001242-41 COLLET, EXTENDED, 15020 (44.5 MM) 1001242-44.5 COLLET, FLUSH,15020 (6 MM) 1001244-6 COLLET, FLUSH,15020 (8 MM) 1001244-8 COLLET, FLUSH,15020 (10MM) 1001244-10 COLLET, FLUSH,15020 (12MM) 1001244-12 COLLET, FLUSH,15020 (13MM) 1001244-13 COLLET, FLUSH,15020 (13.5 MM) 1001244-13.5 COLLET, FLUSH,15020 (16MM) 1001244-16 62 A7 TIG Orbital System150 10032017
  60. 60. Collets 20,mm Productcode COLLET, FLUSH,15020 (18MM) 1001244-18 COLLET, FLUSH,15020 (19MM) 1001244-19 COLLET, FLUSH,15020 (20MM) 1001244-20 COLLET, FLUSH,15020 (22MM) 1001244-22 COLLET, FLUSH,15020 (23MM) 1001244-23 COLLET, FLUSH,15020 (26.9 MM) 1001244-26.9 COLLET, FLUSH,15020 (28MM) 1001244-28 COLLET, FLUSH,15020 (29MM) 1001244-29 COLLET, FLUSH,15020 (30MM) 1001244-30 COLLET, FLUSH,15020 (35MM) 1001244-35 COLLET, FLUSH,15020 (40MM) 1001244-40 COLLET, FLUSH,15020 (41MM) 1001244-41 COLLET, FLUSH,15020 (44.5 MM) 1001244-44.5 Collets 20,inch Productcode COLLET, EXTENDED, 15020 (0.250 IN) 1001238-0.250 COLLET, EXTENDED, 15020 (0.375 IN) 1001238-0.375 COLLET, EXTENDED, 15020 (0.402 IN) 1001238-0.402 COLLET, EXTENDED, 15020 (0.500 IN) 1001238-0.500 COLLET, EXTENDED, 15020 (0.625 IN) 1001238-0.625 COLLET, EXTENDED, 15020 (0.677 IN) 1001238-0.677 COLLET, EXTENDED, 15020 (0.750 IN) 1001238-0.750 COLLET, EXTENDED, 15020 (0.839 IN) 1001238-0.839 COLLET, EXTENDED, 15020 (1.00 IN) 1001238-1.00 COLLET, EXTENDED, 15020 (1.327 IN) 1001238-1.327 COLLET, EXTENDED, 15020 (1.50 IN) 1001238-1.50 COLLET, EXTENDED, 15020 (1.669 IN) 1001238-1.669 COLLET, EXTENDED, 15020 (1.902 IN) 1001238-1.902 COLLET, EXTENDED, 15020 (2.00 IN) 1001238-2.00 COLLET, FLUSH,15020 (0.250 IN) 1001240-0.250 COLLET, FLUSH,15020 (0.375 IN) 1001240-0.375 COLLET, FLUSH,15020 (0.402 IN) 1001240-0.402 COLLET, FLUSH,15020 (0.500 IN) 1001240-0.500 COLLET, FLUSH,15020 (0.625 IN) 1001240-0.625 COLLET, FLUSH,15020 (0.677 IN) 1001240-0.677 COLLET, FLUSH,15020 (0.750 IN) 1001240-0.750 COLLET, FLUSH,15020 (0.839 IN) 1001240-0.839 COLLET, FLUSH,15020 (1.00IN) 1001240-1.00 COLLET, FLUSH,15020 (1.327 IN) 1001240-1.327 COLLET, FLUSH,15020 (1.50IN) 1001240-1.50 COLLET, FLUSH,15020 (1.669 IN) 1001240-1.669 COLLET, FLUSH,15020 (1.902 IN) 1001240-1.902 COLLET, FLUSH,15020 (2.00IN) 1001240-2.00 10032017 A7 TIG Orbital System150 63
  61. 61. TECHNICAL OVERVIEW Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs are needed per weld head. Applicable tube diameter is mentioned in the table, additional diameters available on request. Extended collets are recommended by default. Flush collets only to be used in tight spaces. 6 A7 Closed Head Clamp 15030 TECHNICAL OVERVIEW Weld head for the model 6204150. Includes a 7.5-meter interconnection cable. TECHNICAL SPECIFICATIONS Productcode 6206004 Weight 6.4kg Tubediameter 9 - 75 mm A 202mm B 96mm C 43mm D 19mm Rotor gearradius 54.6mm 7 Collets 30 TECHNICAL SPECIFICATIONS 64 A7 TIG Orbital System150 10032017
  62. 62. Collets 30,mm Productcode COLLET, EXTENDED, 15030 (10 MM) 1001250-10 COLLET, EXTENDED, 15030 (12 MM) 1001250-12 COLLET, EXTENDED, 15030 (13 MM) 1001250-13 COLLET, EXTENDED, 15030 (13.5 MM) 1001250-13.5 COLLET, EXTENDED, 15030 (16 MM) 1001250-16 COLLET, EXTENDED, 15030 (18 MM) 1001250-18 COLLET, EXTENDED, 15030 (19 MM) 1001250-19 COLLET, EXTENDED, 15030 (20 MM) 1001250-20 COLLET, EXTENDED, 15030 (22 MM) 1001250-22 COLLET, EXTENDED, 15030 (23 MM) 1001250-23 COLLET, EXTENDED, 15030 (26.9 MM) 1001250-26.9 COLLET, EXTENDED, 15030 (28 MM) 1001250-28 COLLET, EXTENDED, 15030 (29 MM) 1001250-29 COLLET, EXTENDED, 15030 (30 MM) 1001250-30 COLLET, EXTENDED, 15030 (35 MM) 1001250-35 COLLET, EXTENDED, 15030 (40 MM) 1001250-40 COLLET, EXTENDED, 15030 (41 MM) 1001250-41 COLLET, EXTENDED, 15030 (44.5 MM) 1001250-44.5 COLLET, EXTENDED, 15030 (51 MM) 1001250-51 COLLET, EXTENDED, 15030 (52 MM) 1001250-52 COLLET, EXTENDED, 15030 (53 MM) 1001250-53 COLLET, EXTENDED, 15030 (54 MM) 1001250-54 COLLET, EXTENDED, 15030 (60.3 MM) 1001250-60.3 COLLET, EXTENDED, 15030 (70 MM) 1001250-70 COLLET, EXTENDED, 15030 (76.1 MM) 1001250-76.1 COLLET, FLUSH,15030 (10MM) 1001252-10 COLLET, FLUSH,15030 (12MM) 1001252-12 COLLET, FLUSH,15030 (13MM) 1001252-13 COLLET, FLUSH,15030 (13.5 MM) 1001252-13.5 COLLET, FLUSH,15030 (16MM) 1001252-16 COLLET, FLUSH,15030 (18MM) 1001252-18 COLLET, FLUSH,15030 (19MM) 1001252-19 COLLET, FLUSH,15030 (20MM) 1001252-20 COLLET, FLUSH,15030 (22MM) 1001252-22 COLLET, FLUSH,15030 (23MM) 1001252-23 COLLET, FLUSH,15030 (26.9 MM) 1001252-26.9 COLLET, FLUSH,15030 (28MM) 1001252-28 COLLET, FLUSH,15030 (29MM) 1001252-29 COLLET, FLUSH,15030 (30MM) 1001252-30 COLLET, FLUSH,15030 (35MM) 1001252-35 COLLET, FLUSH,15030 (40MM) 1001252-40 COLLET, FLUSH,15030 (41MM) 1001252-41 COLLET, FLUSH,15030 (44.5 MM) 1001252-44.5 COLLET, FLUSH,15030 (51MM) 1001252-51 COLLET, FLUSH,15030 (52MM) 1001252-52 COLLET, FLUSH,15030 (53MM) 1001252-53 COLLET, FLUSH,15030 (54MM) 1001252-54 10032017 A7 TIG Orbital System150 65
  63. 63. Collets 30,mm Productcode COLLET, FLUSH,15030 (60.3 MM) 1001252-60.3 COLLET, FLUSH,15030 (70MM) 1001252-70 COLLET, FLUSH,15030 (76.1 MM) 1001252-76.1 Collets 30,inch Productcode COLLET, EXTENDED, 15030 (0.375 IN) 1001246-0.375 COLLET, EXTENDED, 15030 (0.402 IN) 1001246-0.402 COLLET, EXTENDED, 15030 (0.500 IN) 1001246-0.500 COLLET, EXTENDED, 15030 (0.625 IN) 1001246-0.625 COLLET, EXTENDED, 15030 (0.677 IN) 1001246-0.677 COLLET, EXTENDED, 15030 (0.750 IN) 1001246-0.750 COLLET, EXTENDED, 15030 (0.839 IN) 1001246-0.839 COLLET, EXTENDED, 15030 (1.00 IN) 1001250-1.00 COLLET, EXTENDED, 15030 (1.327 IN) 1001246-1.327 COLLET, EXTENDED, 15030 (1.500 IN) 1001246-1.500 COLLET, EXTENDED, 15030 (1.669 IN) 1001246-1.669 COLLET, EXTENDED, 15030 (1.902 IN) 1001246-1.902 COLLET, EXTENDED, 15030 (2.00 IN) 1001246-2.00 COLLET, EXTENDED, 15030 (2.500 IN) 1001246-2.500 COLLET, EXTENDED, 15030 (3.00 IN) 1001246-3.00 COLLET, FLUSH,15030 (0.375 IN) 1001248-0.375 COLLET, FLUSH,15030 (0.402 IN) 1001248-0.402 COLLET, FLUSH,15030 (0.500 IN) 1001248-0.500 COLLET, FLUSH,15030 (0.625 IN) 1001248-0.625 COLLET, FLUSH,15030 (0.677 IN) 1001248-0.677 COLLET, FLUSH,15030 (0.750 IN) 1001248-0.750 COLLET, FLUSH,15030 (0.839 IN) 1001248-0.839 COLLET, FLUSH,15030 (1.00IN) 1001252-1.00 COLLET, FLUSH,15030 (1.327 IN) 1001248-1.327 COLLET, FLUSH,15030 (1.500 IN) 1001248-1.500 COLLET, FLUSH,15030 (1.669 IN) 1001248-1.669 COLLET, FLUSH,15030 (1.902 IN) 1001248-1.902 COLLET, FLUSH,15030 (2.00IN) 1001248-2.00 COLLET, FLUSH,15030 (2.500 IN) 1001248-2.500 COLLET, FLUSH,15030 (3.00IN) 1001248-3.00 66 A7 TIG Orbital System150 10032017
  64. 64. 8 A7 Closed Head Clamp 15040 TECHNICAL OVERVIEW Weld head for the model 6204150. Includes a 7.5-meter interconnection cable. TECHNICAL SPECIFICATIONS Productcode 6206005 Weight 8.2kg Tubediameter 12 - 102 mm A 231mm B 110mm C 43mm D 19mm Rotor gearradius 66.8mm 10032017 A7 TIG Orbital System150 67
  65. 65. TECHNICAL OVERVIEW Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs are needed per weld head. Applicable tube diameter is mentioned in the table, additional diameters available on request. Extended collets are recommended by default. Flush collets only to be used in tight spaces. 9 Collets 40 TECHNICAL SPECIFICATIONS Collets 40,mm Productcode COLLET, EXTENDED, 15040 (12 MM) 1001258-12 COLLET, EXTENDED, 15040 (13 MM) 1001258-13 COLLET, EXTENDED, 15040 (13.5 MM) 1001258-13.5 COLLET, EXTENDED, 15040 (16 MM) 1001258-16 COLLET, EXTENDED, 15040 (18 MM) 1001258-18 COLLET, EXTENDED, 15040 (19 MM) 1001258-19 COLLET, EXTENDED, 15040 (20 MM) 1001258-20 COLLET, EXTENDED, 15040 (22 MM) 1001258-22 COLLET, EXTENDED, 15040 (23 MM) 1001258-23 COLLET, EXTENDED, 15040 (26.9 MM) 1001258-26.9 COLLET, EXTENDED, 15040 (28 MM) 1001258-28 COLLET, EXTENDED, 15040 (29 MM) 1001258-29 COLLET, EXTENDED, 15040 (30 MM) 1001258-30 COLLET, EXTENDED, 15040 (35 MM) 1001258-35 COLLET, EXTENDED, 15040 (40 MM) 1001258-40 COLLET, EXTENDED, 15040 (41 MM) 1001258-41 COLLET, EXTENDED, 15040 (44.5 MM) 1001258-44.5 COLLET, EXTENDED, 15040 (51 MM) 1001258-51 COLLET, EXTENDED, 15040 (52 MM) 1001258-52 COLLET, EXTENDED, 15040 (53 MM) 1001258-53 COLLET, EXTENDED, 15040 (54 MM) 1001258-54 COLLET, EXTENDED, 15040 (60.3 MM) 1001258-60.3 COLLET, EXTENDED, 15040 (70 MM) 1001258-70 COLLET, EXTENDED, 15040 (76.1 MM) 1001254-76.1 COLLET, EXTENDED, 15040 (85 MM) 1001258-85 COLLET, FLUSH,15040 (12MM) 1001260-12 COLLET, FLUSH,15040 (13MM) 1001260-13 68 A7 TIG Orbital System150 10032017
  66. 66. Collets 40,mm Productcode COLLET, FLUSH,15040 (13.5 MM) 1001260-13.5 COLLET, FLUSH,15040 (16MM) 1001260-16 COLLET, FLUSH,15040 (18MM) 1001260-18 COLLET, FLUSH,15040 (19MM) 1001260-19 COLLET, FLUSH,15040 (20MM) 1001260-20 COLLET, FLUSH,15040 (22MM) 1001260-22 COLLET, FLUSH,15040 (23MM) 1001260-23 COLLET, FLUSH,15040 (26.9 MM) 1001260-26.9 COLLET, FLUSH,15040 (28MM) 1001260-28 COLLET, FLUSH,15040 (29MM) 1001260-29 COLLET, FLUSH,15040 (30MM) 1001260-30 COLLET, FLUSH,15040 (35MM) 1001260-35 COLLET, FLUSH,15040 (40MM) 1001260-40 COLLET, FLUSH,15040 (41MM) 1001260-41 COLLET, FLUSH,15040 (44.5 MM) 1001260-44.5 COLLET, FLUSH,15040 (51MM) 1001260-51 COLLET, FLUSH,15040 (52MM) 1001260-52 COLLET, FLUSH,15040 (53MM) 1001260-53 COLLET, FLUSH,15040 (54MM) 1001260-54 COLLET, FLUSH,15040 (60.3 MM) 1001260-60.3 COLLET, FLUSH,15040 (70MM) 1001260-70 COLLET, FLUSH,15040 (76.1 MM) 1001256-76.1 COLLET, FLUSH,15040 (85MM) 1001260-85 Collets 40,inch Productcode COLLET, EXTENDED, 15040 (0.500 IN) 1001254-0.500 COLLET, EXTENDED, 15040 (0.625 IN) 1001254-0.625 COLLET, EXTENDED, 15040 (0.677 IN) 1001254-0.677 COLLET, EXTENDED, 15040 (0.750 IN) 1001254-0.750 COLLET, EXTENDED, 15040 (0.839 IN) 1001254-0.839 COLLET, EXTENDED, 15040 (1.00 IN) 1001254-1.00 COLLET, EXTENDED, 15040 (1.327 IN) 1001254-1.327 COLLET, EXTENDED, 15040 (1.500 IN) 1001254-1.500 COLLET, EXTENDED, 15040 (1.669 IN) 1001254-1.669 COLLET, EXTENDED, 15040 (1.902 IN) 1001254-1.902 COLLET, EXTENDED, 15040 (2.000 IN) 1001254-2.000 COLLET, EXTENDED, 15040 (2.500 IN) 1001254-2.500 COLLET, EXTENDED, 15040 (3.000 IN) 1001254-3.000 COLLET, EXTENDED, 15040 (3.500 IN) 1001254-3.500 COLLET, EXTENDED, 15040 (4.000 IN) 1001254-4.000 COLLET, FLUSH,15040 (0.500 IN) 1001256-0.500 COLLET, FLUSH,15040 (0.625 IN) 1001256-0.625 COLLET, FLUSH,15040 (0.677 IN) 1001256-0.677 COLLET, FLUSH,15040 (0.750 IN) 1001256-0.750 COLLET, FLUSH,15040 (0.839 IN) 1001256-0.839 COLLET, FLUSH,15040 (1.00IN) 1001256-1.00 COLLET, FLUSH,15040 (1.327 IN) 1001256-1.327 COLLET, FLUSH,15040 (1.500 IN) 1001256-1.500 10032017 A7 TIG Orbital System150 69
  67. 67. TECHNICAL OVERVIEW Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs are needed per weld head. Applicable tube diameter is mentioned in the table, additional diameters available on request. Extended collets are recommended by default. Flush collets only to be used in tight spaces. Collets 40,inch Productcode COLLET, FLUSH,15040 (1.669 IN) 1001256-1.669 COLLET, FLUSH,15040 (1.902 IN) 1001256-1.902 COLLET, FLUSH,15040 (2.500 IN) 1001256-2.500 COLLET, FLUSH,15040 (2.000 IN) 1001256-2.000 COLLET, FLUSH,15040 (3.000 IN) 1001256-3.000 COLLET, FLUSH,15040 (3.500 IN) 1001256-3.500 COLLET, FLUSH,15040 (4.000 IN) 1001256-4.000 10 A7 Closed Head Clamp 15060 TECHNICAL OVERVIEW Weld head for the model 6204150. Includes a 7.5-meter interconnection cable. TECHNICAL SPECIFICATIONS Productcode 6206006 Weight 10.0kg Tubediameter 50 - 152.4mm A 297mm B 144mm C 43mm D 19mm Rotor gearradius 100.6mm 11 Collets 60 70 A7 TIG Orbital System150 10032017
  68. 68. TECHNICAL SPECIFICATIONS Collets 60,mm Productcode COLLET, EXTENDED, 15060 (51 MM) 1001266-51 COLLET, EXTENDED, 15060 (52 MM) 1001266-52 COLLET, EXTENDED, 15060 (53 MM) 1001266-53 COLLET, EXTENDED, 15060 (54 MM) 1001266-54 COLLET, EXTENDED, 15060 (60.3 MM) 1001266-60.3 COLLET, EXTENDED, 15060 (70 MM) 1001266-70 COLLET, EXTENDED, 15060 (76.1 MM) 1001266-76.1 COLLET, EXTENDED, 15060 (85 MM) 1001266-85 COLLET, EXTENDED, 15060 (104 MM) 1001266-104 COLLET, EXTENDED, 15060 (108 MM) 1001266-108 COLLET, EXTENDED, 15060 (127 MM) 1001266-127 COLLET, EXTENDED, 15060 (129 MM) 1001266-129 COLLET, FLUSH,15060 (51MM) 1001268-51 COLLET, FLUSH,15060 (52MM) 1001268-52 COLLET, FLUSH,15060 (53MM) 1001268-53 COLLET, FLUSH,15060 (54MM) 1001268-54 COLLET, FLUSH,15060 (60.3 MM) 1001268-60.3 COLLET, FLUSH,15060 (70MM) 1001268-70 COLLET, FLUSH,15060 (76.1 MM) 1001268-76.1 COLLET, FLUSH,15060 (85MM) 1001268-85 COLLET, FLUSH,15060 (104 MM) 1001268-104 COLLET, FLUSH,15060 (108 MM) 1001268-108 COLLET, FLUSH,15060 (127 MM) 1001268-127 COLLET, FLUSH,15060 (129 MM) 1001268-129 Collets 60,inch Productcode COLLET, EXTENDED, 15060 (2.000 IN) 1001262-2.000 COLLET, EXTENDED, 15060 (2.500 IN) 1001262-2.500 COLLET, EXTENDED, 15060 (3.00 IN) 1001262-3.00 COLLET, EXTENDED, 15060 (3.500 IN) 1001262-3.500 COLLET, EXTENDED, 15060 (4.000 IN) 1001262-4.000 COLLET, EXTENDED, 15060 (4.500 IN) 1001262-4.500 COLLET, EXTENDED, 15060 (5.000 IN) 1001262-5.000 COLLET, EXTENDED, 15060 (5.500 IN) 1001262-5.500 COLLET, EXTENDED, 15060 (6.000 IN) 1001262-6.000 COLLET, FLUSH,15060 (2.000 IN) 1001264-2.000 COLLET, FLUSH,15060 (2.500 IN) 1001264-2.500 COLLET, FLUSH,15060 (3.00IN) 1001264-3.00 COLLET, FLUSH,15060 (3.500 IN) 1001264-3.500 10032017 A7 TIG Orbital System150 71
  69. 69. TECHNICAL OVERVIEW Extra can be used to extend cable set lenght. Collets 60,inch Productcode COLLET, FLUSH,15060 (4.500 IN) 1001264-4.500 COLLET, FLUSH,15060 (4.000 IN) 1001264-4.000 COLLET, FLUSH,15060 (5.000 IN) 1001264-5.000 COLLET, FLUSH,15060 (5.500 IN) 1001264-5.500 COLLET, FLUSH,15060 (6.000 IN) 1001264-6.000 12 150 Extension cable7.6 m 13 150 Extension cable 15 m TECHNICAL OVERVIEW Extra can be used to extend cable set lenght. TECHNICAL SPECIFICATIONS Product code SP800693 72 A7 TIG Orbital System150 10032017
  70. 70. ADDITIONALS Purge plug kit 10 – 100 mm 6206009 Plugs for sealing the tube so that root gas can be applied only for the required section of the tube. Autogrind For Ultima - TIG - Cut electrode sharpener 6270003 Automatedfeeder for ULTIMA-TIG CUT Neutrix, a handheld machine for sharpening tungsten electrodes 6270002 Hand held cutting device for cutting and sharpening electrodes to be used in series 300 weld heads. ULTIMA-TIG-CUT for cutting and sharpening tungsten electrodes 6270001 Heavy-duty cutting device, desktop model. Allows cutting of the tungsten electrodes to accurate length and sharpening them with precision. Double flowmeter regulator SP800680 Flow meter regulator with two outputs from one input. 150 Series Orbital Tungsten Mount Kit 1.0mm SP800681 Kit to mount 1.0 mm electrodes into 150-series weld heads. Suitable forall weld head sizes. 150 Series Orbital Tungsten Mount Kit 1.6 mm(Default) SP800682 Kit to mount 1.6 mm electrodes into 150-series weld heads. Suitable forall weldhead sizes. Included in standard delivery of the closed weld head models. 150 Series Orbital Tungsten Mount Kit 2.4mm SP800683 Kit to mount 2.4 mm electrodes into 150-series weld heads. Suitable forall weld head sizes. Standard length tungsten electrode package 1.0 mm (10 pc) 9873531 Length, 175 mm. Color, gray. Material type,WC20. Standard length tungsten electrode package 1.6 mm (10 pc) 9873532 Length, 175 mm. Color, gray. Material type,WC20. Standard length tungsten electrode package 2.4 mm (10 pc) 9873533 Length, 175 mm. Color, gray. Material type,WC20. Oxygen content meter 10 - 1000 ppm 6206008 10032017 A7 TIG Orbital System150 73
  71. 71. A5 TIG Orbital System75 BENEFITS • Low investment cost makes A5 TIG Orbital Welding System a cost effective solution tomechanize orbital TIG welding. • Best-in-class intuitive, symbol based controller with touch screen. • Auto-programming for automatic calculation of welding parameters. • Significantly less rework due to an inbuilt, diagnostic fault-detection system for gas purging, weld head jams, etc. • The weld head is designed for collets and electrodes to be changed quickly and for accurate positioning of the electrode. • Compact weld head design allows access to wide range of applications. • USB port for storing downloaded software updates or standard parameters on a memory stick. • Controller comes in a durable plastic case for easy operation, storage, and transport. OVERVIEW A5 TIG Orbital System with closed head clamp is an extremely simple to use solution for orbital welding tubes and pipes with an outer diameter of 25 – 75 mm. The symbol based controller is quick to learn and the system makes it very easy to produce high-quality joints. The arc moves automatically 360° around tubes and pulse technology produces a consistently high-quality welding seam. Integrated cooling of the weld head allows for high duty cycles. Low investment cost makes the system an easy way into mechanized welding. The 75 series closed head clamp is available with a wide variety of high quality collets which enable the system to be used for various kind of joints. RECOMMENDEDWELDERS MinarcTig Evo200MLP 74 A5 TIG Orbital System75 10032017
  72. 72. SYSTEMSETUP 10032017 A5 TIG Orbital System75 75
  73. 73. 1 A5 Orbital Controller75 TECHNICAL OVERVIEW The controller unit of the system is located in a durable plastic case, where it can be operated, stored and transported. It has an intuitive graphical user interface with touch screen controls. Series 75 TIG controller requires an external power source. TECHNICAL SPECIFICATIONS Productcode 6204075 Input power 90 - 240VAC,1A Weight 6.0kg Welding positions All(PA/PB) Auto-stop Yes Weldhead 7530 &7540 Pipe outer diameter range (min.) 9.5 - 101.6mm Degree of protection with cover opened IP52 Degree of protection, cover closed(transportation) IP65 Operating temperature -20 – +40 °C 2 A5 Closed Head Clamp 7530 TECHNICAL OVERVIEW Weld head for the model 6204075. Includes a 7.5-meter interconnection cable. TECHNICAL SPECIFICATIONS Productcode 6206000 Weight 6.4kg Tubediameter 9 - 75 mm A 202mm B 96mm C 43mm 76 A5 TIG Orbital System75 10032017
  74. 74. TECHNICAL OVERVIEW Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs are needed per weld head. Applicable tube diameter is mentioned in the table, additional diameters available on request. Extended collets are recommended by default. Flush collets only to be used in tight spaces. D 19.5mm Rotor gearradius 54.6mm 3 Collets 30 TECHNICAL SPECIFICATIONS Collets 30,mm Productcode COLLET, EXTENDED, 15030 (10 MM) 1001250-10 COLLET, EXTENDED, 15030 (12 MM) 1001250-12 COLLET, EXTENDED, 15030 (13 MM) 1001250-13 COLLET, EXTENDED, 15030 (13.5 MM) 1001250-13.5 COLLET, EXTENDED, 15030 (16 MM) 1001250-16 COLLET, EXTENDED, 15030 (18 MM) 1001250-18 COLLET, EXTENDED, 15030 (19 MM) 1001250-19 COLLET, EXTENDED, 15030 (20 MM) 1001250-20 COLLET, EXTENDED, 15030 (22 MM) 1001250-22 COLLET, EXTENDED, 15030 (23 MM) 1001250-23 COLLET, EXTENDED, 15030 (26.9 MM) 1001250-26.9 COLLET, EXTENDED, 15030 (28 MM) 1001250-28 COLLET, EXTENDED, 15030 (29 MM) 1001250-29 COLLET, EXTENDED, 15030 (30 MM) 1001250-30 COLLET, EXTENDED, 15030 (35 MM) 1001250-35 COLLET, EXTENDED, 15030 (40 MM) 1001250-40 COLLET, EXTENDED, 15030 (41 MM) 1001250-41 COLLET, EXTENDED, 15030 (44.5 MM) 1001250-44.5 COLLET, EXTENDED, 15030 (51 MM) 1001250-51 COLLET, EXTENDED, 15030 (52 MM) 1001250-52 COLLET, EXTENDED, 15030 (53 MM) 1001250-53 COLLET, EXTENDED, 15030 (54 MM) 1001250-54 COLLET, EXTENDED, 15030 (60.3 MM) 1001250-60.3 COLLET, EXTENDED, 15030 (70 MM) 1001250-70 10032017 A5 TIG Orbital System75 77
  75. 75. Collets 30,mm Productcode COLLET, EXTENDED, 15030 (76.1 MM) 1001250-76.1 COLLET, FLUSH,15030 (10MM) 1001252-10 COLLET, FLUSH,15030 (12MM) 1001252-12 COLLET, FLUSH,15030 (13MM) 1001252-13 COLLET, FLUSH,15030 (13.5 MM) 1001252-13.5 COLLET, FLUSH,15030 (16MM) 1001252-16 COLLET, FLUSH,15030 (18MM) 1001252-18 COLLET, FLUSH,15030 (19MM) 1001252-19 COLLET, FLUSH,15030 (20MM) 1001252-20 COLLET, FLUSH,15030 (22MM) 1001252-22 COLLET, FLUSH,15030 (23MM) 1001252-23 COLLET, FLUSH,15030 (26.9 MM) 1001252-26.9 COLLET, FLUSH,15030 (28MM) 1001252-28 COLLET, FLUSH,15030 (29MM) 1001252-29 COLLET, FLUSH,15030 (30MM) 1001252-30 COLLET, FLUSH,15030 (35MM) 1001252-35 COLLET, FLUSH,15030 (40MM) 1001252-40 COLLET, FLUSH,15030 (41MM) 1001252-41 COLLET, FLUSH,15030 (44.5 MM) 1001252-44.5 COLLET, FLUSH,15030 (51MM) 1001252-51 COLLET, FLUSH,15030 (52MM) 1001252-52 COLLET, FLUSH,15030 (53MM) 1001252-53 COLLET, FLUSH,15030 (54MM) 1001252-54 COLLET, FLUSH,15030 (60.3 MM) 1001252-60.3 COLLET, FLUSH,15030 (70MM) 1001252-70 COLLET, FLUSH,15030 (76.1 MM) 1001252-76.1 Collets 30,inch Productcode COLLET, EXTENDED, 15030 (0.375 IN) 1001246-0.375 COLLET, EXTENDED, 15030 (0.402 IN) 1001246-0.402 COLLET, EXTENDED, 15030 (0.500 IN) 1001246-0.500 COLLET, EXTENDED, 15030 (0.625 IN) 1001246-0.625 COLLET, EXTENDED, 15030 (0.677 IN) 1001246-0.677 COLLET, EXTENDED, 15030 (0.750 IN) 1001246-0.750 COLLET, EXTENDED, 15030 (0.839 IN) 1001246-0.839 COLLET, EXTENDED, 15030 (1.00 IN) 1001250-1.00 COLLET, EXTENDED, 15030 (1.327 IN) 1001246-1.327 COLLET, EXTENDED, 15030 (1.500 IN) 1001246-1.500 COLLET, EXTENDED, 15030 (1.669 IN) 1001246-1.669 COLLET, EXTENDED, 15030 (1.902 IN) 1001246-1.902 COLLET, EXTENDED, 15030 (2.00 IN) 1001246-2.00 COLLET, EXTENDED, 15030 (2.500 IN) 1001246-2.500 COLLET, EXTENDED, 15030 (3.00 IN) 1001246-3.00 COLLET, FLUSH,15030 (0.375 IN) 1001248-0.375 COLLET, FLUSH,15030 (0.402 IN) 1001248-0.402 COLLET, FLUSH,15030 (0.500 IN) 1001248-0.500 COLLET, FLUSH,15030 (0.625 IN) 1001248-0.625 COLLET, FLUSH,15030 (0.677 IN) 1001248-0.677 78 A5 TIG Orbital System75 10032017
  76. 76. Collets 30,inch Productcode COLLET, FLUSH,15030 (0.750 IN) 1001248-0.750 COLLET, FLUSH,15030 (0.839 IN) 1001248-0.839 COLLET, FLUSH,15030 (1.00IN) 1001252-1.00 COLLET, FLUSH,15030 (1.327 IN) 1001248-1.327 COLLET, FLUSH,15030 (1.500 IN) 1001248-1.500 COLLET, FLUSH,15030 (1.669 IN) 1001248-1.669 COLLET, FLUSH,15030 (1.902 IN) 1001248-1.902 COLLET, FLUSH,15030 (2.00IN) 1001248-2.00 COLLET, FLUSH,15030 (2.500 IN) 1001248-2.500 COLLET, FLUSH,15030 (3.00IN) 1001248-3.00 4 A5 Closed Head Clamp 7540 TECHNICAL OVERVIEW Weld head for the model 6204075. Includes a 7.5-meter interconnection cable. TECHNICAL SPECIFICATIONS Productcode 6206001 Weight 8.2kg Tubediameter 12 - 102 mm A 231mm B 119mm C 43mm D 19mm Rotor gearradius 66.8mm 10032017 A5 TIG Orbital System75 79
  77. 77. TECHNICAL OVERVIEW Collet kits for series 150 weld heads. Each kit includes one pair of collets, and two pairs are needed per weld head. Applicable tube diameter is mentioned in the table, additional diameters available on request. Extended collets are recommended by default. Flush collets only to be used in tight spaces. 5 Collets 40 TECHNICAL SPECIFICATIONS Collets 40,mm Productcode COLLET, EXTENDED, 15040 (12 MM) 1001258-12 COLLET, EXTENDED, 15040 (13 MM) 1001258-13 COLLET, EXTENDED, 15040 (13.5 MM) 1001258-13.5 COLLET, EXTENDED, 15040 (16 MM) 1001258-16 COLLET, EXTENDED, 15040 (18 MM) 1001258-18 COLLET, EXTENDED, 15040 (19 MM) 1001258-19 COLLET, EXTENDED, 15040 (20 MM) 1001258-20 COLLET, EXTENDED, 15040 (22 MM) 1001258-22 COLLET, EXTENDED, 15040 (23 MM) 1001258-23 COLLET, EXTENDED, 15040 (26.9 MM) 1001258-26.9 COLLET, EXTENDED, 15040 (28 MM) 1001258-28 COLLET, EXTENDED, 15040 (29 MM) 1001258-29 COLLET, EXTENDED, 15040 (30 MM) 1001258-30 COLLET, EXTENDED, 15040 (35 MM) 1001258-35 COLLET, EXTENDED, 15040 (40 MM) 1001258-40 COLLET, EXTENDED, 15040 (41 MM) 1001258-41 COLLET, EXTENDED, 15040 (44.5 MM) 1001258-44.5 COLLET, EXTENDED, 15040 (51 MM) 1001258-51 COLLET, EXTENDED, 15040 (52 MM) 1001258-52 COLLET, EXTENDED, 15040 (53 MM) 1001258-53 COLLET, EXTENDED, 15040 (54 MM) 1001258-54 COLLET, EXTENDED, 15040 (60.3 MM) 1001258-60.3 COLLET, EXTENDED, 15040 (70 MM) 1001258-70 COLLET, EXTENDED, 15040 (76.1 MM) 1001254-76.1 COLLET, EXTENDED, 15040 (85 MM) 1001258-85 COLLET, FLUSH,15040 (12MM) 1001260-12 COLLET, FLUSH,15040 (13MM) 1001260-13 80 A5 TIG Orbital System75 10032017
  78. 78. Collets 40,mm Productcode COLLET, FLUSH,15040 (13.5 MM) 1001260-13.5 COLLET, FLUSH,15040 (16MM) 1001260-16 COLLET, FLUSH,15040 (18MM) 1001260-18 COLLET, FLUSH,15040 (19MM) 1001260-19 COLLET, FLUSH,15040 (20MM) 1001260-20 COLLET, FLUSH,15040 (22MM) 1001260-22 COLLET, FLUSH,15040 (23MM) 1001260-23 COLLET, FLUSH,15040 (26.9 MM) 1001260-26.9 COLLET, FLUSH,15040 (28MM) 1001260-28 COLLET, FLUSH,15040 (29MM) 1001260-29 COLLET, FLUSH,15040 (30MM) 1001260-30 COLLET, FLUSH,15040 (35MM) 1001260-35 COLLET, FLUSH,15040 (40MM) 1001260-40 COLLET, FLUSH,15040 (41MM) 1001260-41 COLLET, FLUSH,15040 (44.5 MM) 1001260-44.5 COLLET, FLUSH,15040 (51MM) 1001260-51 COLLET, FLUSH,15040 (52MM) 1001260-52 COLLET, FLUSH,15040 (53MM) 1001260-53 COLLET, FLUSH,15040 (54MM) 1001260-54 COLLET, FLUSH,15040 (60.3 MM) 1001260-60.3 COLLET, FLUSH,15040 (70MM) 1001260-70 COLLET, FLUSH,15040 (76.1 MM) 1001256-76.1 COLLET, FLUSH,15040 (85MM) 1001260-85 Collets 40,inch Productcode COLLET, EXTENDED, 15040 (0.500 IN) 1001254-0.500 COLLET, EXTENDED, 15040 (0.625 IN) 1001254-0.625 COLLET, EXTENDED, 15040 (0.677 IN) 1001254-0.677 COLLET, EXTENDED, 15040 (0.750 IN) 1001254-0.750 COLLET, EXTENDED, 15040 (0.839 IN) 1001254-0.839 COLLET, EXTENDED, 15040 (1.00 IN) 1001254-1.00 COLLET, EXTENDED, 15040 (1.327 IN) 1001254-1.327 COLLET, EXTENDED, 15040 (1.500 IN) 1001254-1.500 COLLET, EXTENDED, 15040 (1.669 IN) 1001254-1.669 COLLET, EXTENDED, 15040 (1.902 IN) 1001254-1.902 COLLET, EXTENDED, 15040 (2.000 IN) 1001254-2.000 COLLET, EXTENDED, 15040 (2.500 IN) 1001254-2.500 COLLET, EXTENDED, 15040 (3.000 IN) 1001254-3.000 COLLET, EXTENDED, 15040 (3.500 IN) 1001254-3.500 COLLET, EXTENDED, 15040 (4.000 IN) 1001254-4.000 COLLET, FLUSH,15040 (0.500 IN) 1001256-0.500 COLLET, FLUSH,15040 (0.625 IN) 1001256-0.625 COLLET, FLUSH,15040 (0.677 IN) 1001256-0.677 COLLET, FLUSH,15040 (0.750 IN) 1001256-0.750 COLLET, FLUSH,15040 (0.839 IN) 1001256-0.839 COLLET, FLUSH,15040 (1.00IN) 1001256-1.00 COLLET, FLUSH,15040 (1.327 IN) 1001256-1.327 COLLET, FLUSH,15040 (1.500 IN) 1001256-1.500 10032017 A5 TIG Orbital System75 81
  79. 79. Collets 40,inch Productcode COLLET, FLUSH,15040 (1.669 IN) 1001256-1.669 COLLET, FLUSH,15040 (1.902 IN) 1001256-1.902 COLLET, FLUSH,15040 (2.500 IN) 1001256-2.500 COLLET, FLUSH,15040 (2.000 IN) 1001256-2.000 COLLET, FLUSH,15040 (3.000 IN) 1001256-3.000 COLLET, FLUSH,15040 (3.500 IN) 1001256-3.500 COLLET, FLUSH,15040 (4.000 IN) 1001256-4.000 6 MinarcTig Evo 200MLP BENEFITS • Dual process TIGand MMAcapability • High frequency and contact arc ignition • Convenient pulsed TIG and Minilog functions (only MLP model) • Suitable for mains network or generator use • Additional safety with VRD function • PFC technology for ultimate energy efficiency and increased welding time due to reduced machine cooling breaks • Lightweight and portable at 11 kg • Designed for use even with more than 100 m long power supply cables • Clear functionalLED display for accurate settings • Pre/post gas timer; Slope in/out timer • Suitable for use with a variety of Kemppi remote controls • Welding torch (TTC 220), shoulder strap and cable set included as standard TECHNICAL SPECIFICATIONS Productcode MinarcTig Evo 200MLP, TTC 220, 4 m - P0642 MinarcTig Evo 200MLP, TTC 220, 8 m - P0643 Connection voltage 1~ 50/60 Hz 230 V±15% Fuse(delayed) 16A Minimum generatorpower 5.6kVA Output (TIG) 35%ED 200 A/18.0V Output (TIG) 60%ED 160 A/16.4V Output(TIG) 100% ED 140 A/15.6V Output(MMA) 35% ED 170 A/26.8V Output(MMA) 60% ED 130 A/25.2V Output (MMA) 100% ED 110 A/24.4V Open circuitvoltage 95V Welding range(MMA) 10 A /20.4 V...170 A/26.8 V Welding range(TIG) 5 A/10.2 V...200 A/18.0V Stick electrodesizes 1.5...4.0mm Standards IEC 60974-1, IEC 60974-3, IEC 60974-10, IEC 61000-3-12 Weight (no accessories) 11kg External dimensions LxWxH 449 × 210 × 358 mm Degree ofprotection IP23S Operating temperature range -20…+40°C 82 A5 TIG Orbital System75 10032017
  80. 80. ADDITIONALS Oxygen content meter 10 - 1000 ppm 6206008 Purge plug kit 10 – 100 mm 6206009 Plugs for sealing the tube so that root gas can be applied only for the required section of the tube. Autogrind For Ultima - TIG - Cut electrode sharpener 6270003 Automatedfeeder for ULTIMA-TIG CUT Neutrix, a handheld machine for sharpening tungsten electrodes 6270002 Hand held cutting device for cutting and sharpening electrodes to be used in series 300 weld heads. ULTIMA-TIG-CUT for cutting and sharpening tungsten electrodes 6270001 Heavy-duty cutting device, desktop model. Allows cutting of the tungsten electrodes to accurate length and sharpening them with precision. Double flowmeter regulator SP800680 Flow meter regulator with two outputs from one input. 150 Series Orbital Tungsten Mount Kit 2.4mm SP800683 Kit to mount 2.4 mm electrodes into 150-series weld heads. Suitable forall weld head sizes. 150 Series Orbital Tungsten Mount Kit 1.6 mm(Default) SP800682 Kit to mount 1.6 mm electrodes into 150-series weld heads. Suitable forall weldhead sizes. Included in standard delivery of the closed weld head models. 150 Series Orbital Tungsten Mount Kit 1.0mm SP800681 Kit to mount 1.0 mm electrodes into 150-series weld heads. Suitable forall weld head sizes. 10032017 A5 TIG Orbital System75 83
  81. 81. For more information with regards to the Welding & Cutting Division – please feel free to contact the Helpdesk email address below Email Id: welding@german-gulf.com German-Gulf Enterprises Ltd. P.O. Box 5937 | Sharjah | United Arab Emirates | Telephone: +971 6 5316171 | Fax: +971 6 5314184 Website: www.germangulf.com Dubai | Abu Dhabi | Al Ain | Qatar | Oman

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