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10 Years of Quality Engineering




SKID DESIGN
FRONT END ENGINEERING
DESIGN
QUALITY CONCEPTS &
VALIDATION
PROCESS PACKAGES
Floating Production (Partner Kavin Engineering )

Offshore Engineering has strategically partnered with
  KAVIN Engineering to mutually harness the FPSO
         expertise & execute FPSO projects
TRUONG SON FPSO (KAVIN)
Design and Engineering of process topsides of FPSO SONG DOC PRIDE MV19
 • Fluid production capacity of 30,000 BPD
• Oil storage capacity of 360,000 BPD
                                                        1. Client             : Modec
• Water injection capacity of 15000BPD                  2. Project duration : 10 Months
TRUONG SON FPSO (KAVIN)
      The following modules were designed,
            •   Separation, Produced water and Fuel gas module
            •   Water Injection and Utility module
            •   Gas compression module
            •   Flare module
            •   Lay down module
Separation, Produced water Water Injection and   Gas compression   Flare module   Lay down module
and Fuel gas module        Utility module        module
Ningaloo Vision FPSO (KAVIN)                     1. Duration : 6 months
  Detailed design and Engineering of                   2. Client : VME Process Inc, USA
  Process topsides
Design Data
• Capacity to process total fluids of 150,000 BPD
• Oil Processing Capacity of 63,000 BPD
• Produced Water re-injection rate of 147,000 BPD
• Well testing (1 x 1st Stage Separator) 30,000 bfpd
 @ up to 97% water cut
Ningaloo Vision FPSO (KAVIN)   The following modules were designed :
                               • Oil separation module
                               • Inlet separation module
                               • PW treatment and Injection module
                               • Flare scrubber module
                               • Gas dehydration module
                               • PW treatment and Injection module
Generic Gas FPSO Project (KAVIN)                           1. Client   : Prosafe / VME process
                                                           2. End user : Petrobras, Brazil
Design and Detailed engineering of following modules of Generic Gas FPSO.
a) Gas processing module (M63)
b) Water Injection Module (M50)
c) Flare and Drain module (M30)




   Capacity
   1. Fluid production capacity of 35223 BPD @ 9.0 bara
   2. Oil production capacity of 25160 BOPD @ API 42.0
   3. Location                      : Offshore Brazil, at the Tupi fields
   4. Project Duration : 8 months
Generic Gas FPSO Project (KAVIN)
Flare and Drain Module




                                   1. HP flare capacity : 350 MMscfd.
                                   2. LP flare capacity : 58 MMscfd.
Generic Gas FPSO Project (KAVIN)
Gas Processing Module
 Maximum Operating Gas Flow Rate 10,000,000 Nm3/d
 @20oC,101.3kPaa (348.3 MMscfd)




                                                    Turn Down Flow Rate 1,000,000 Nm3/d
                                                    @20oC,101.3kPaa (34.83MMscfd)
Generic Gas FPSO Project (KAVIN)
Water injection module




                                   Seawater flow for Injection : 208.3 m3/h
                                   Temperature Range            : 14.3-25 oC
                                   Sulphate Level                 : < 100 ppm
Brotojoyo FPSO – Complete Topside (KAVIN)
Design and Engineering of complete Process topsides
• Brotojoyo capacity 30,000 BOPD
• Handle 28,000 BOPD production from Salawatifield,
• Storage capacity 400,000 BOPD.




Scope
Process simulation, PFD/HMBT, P&IDS, Process calculation, Commissioning procedures, Operation
and Maintenance manual, Datasheets, Equipment layout, Piping GA, Structural analysis and design.
Brotojoyo FPSO – Complete Topside
                                    (KAVIN)


                           Process Module




Client   : VME Process Inc, USA
End User : PT. BerlianLaju Tanker Tbk.
Petrobras P-57 Oil FPSO (KAVIN)
FEED Engineering for complete FPSO topside facility for Petrobras P-57 Oil FPSO
DESIGN DATA
Process Plant capacity(liquid)         47,700 m3/day
Process Plant capacity(oil)            28,620 m3/day
Produced water disposal capacity       43,000 m3/day
Produced water reinjection capacity    21,500 m3/day
Gas compression system                 2,000,000 m3/day
Gas-lift pressure                      19,714 kPa(abs)
Maximum lift-gas capacity              1,600,000 m3/day
Exported gas pressure                  19,714 kPa(abs)
Maximum export gas capacity            1,350,000 m3/day
Desulphated water injection capacity   36,000m3/day
Water injection pressure               19,714 kPa(abs)
Petrobras- FPSO Cidade de Niteroi MV18 (KAVIN)
Basic Design and Engineering of Complete Process TopSides
Petrobras- FPSO Cidade de Niteroi MV18 (KAVIN)
Design Data
1.    Maximum Oil capacity               : 16000 m3/day
2.    Maximum Produced Water Capacity : 8000 m3/day
3.    Maximum Gas Capacity               : 3,500,000 m3/day
4.    Maximum Water Injection Capacity : 22,000 m3/day

Basic engineering was done for the following systems,
1)    Manifold and Risers Section 1 & 2 Module
2)    Coil Tubing and Flare Scrubbers Module
3)    MEG unit
4)    I.P Separation and Treater Module
5)    Production Separation Module
6)    Water Treating and Utilities Module
7)    CCR/MCC E-House Module
8)    Chemical Injection and Laydown module
9)    H.P Compression Module
10)   Booster Compression Module
11)   Water Injection Module
12)   Laydown Area Module
13)   Power Generation Module 1 & 2
Cosmos South Development Project (KAVIN)
Basic Design and Engineering of Complete Process TopSides
Cosmos South Development Project (KAVIN)
Design Data
1. Total Fluid Capacity                : 40,000 BPD
2. Maximum Oil Capacity                 : 20,000 BOPD
3. Maximum Gas Capacity                  : 22.5 MMscfd

Basic engineering was done for the following systems
1) Manifold System
2) Separation System
3) Oil Storage and Offloading System
4) Gas compression and Dehydration System
5) Produced Water System
6) Well Test System
7) Water Injection System


1. Project Duration : 3 Months
2. Client             : Storm Ventures International
3. Location          : Offshore, Tunisia
Project & Quality Management
Facilities and Infrastructure




Software Infrastructure
VES Calculation (Mech Design -PV,
                                                    Pro E (3D)                                   CEASAR      PLANT 4 D
 HX & Filters , Nozzle Load calc)




      CODEX Software                                PV-ELITE                               STAAD PRO      ACAD Version 2012
     (Mechanical Design)




  *All Trademarks, Logos & Names are copyrighted and belong to their respective organizations.
Contact Information

India                                 Middle East
Mumbai
                                      Kingdom of Saudi Arabia
3/17 Deep Jothi CHS Rajajipath
                                      C/O NAHJ AL SAUDIA EST
Ramnagar
Dombivi East, Thane District          AL-Khobar, Saudi Arabia.
Maharashtra 421201                    Mobile: +966-504-810-935
Mobile: +91-9819321209
                                      info@offshore-engineering.in
info@offshore-engineering.in


Chennai

Shanti Colony, Saligramam
Chennai-93
India
info@offshore-engineering.in




Bangalore

264, 6th Cross , Canara Bank Colony
Vijaynagar
Bangalore-72
Mobile: +91-9886693861

info@offshore-engineering.in

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Offshore Engineering Kavin Engneering Fpso Corporate Profile 2012

  • 1. 10 Years of Quality Engineering SKID DESIGN FRONT END ENGINEERING DESIGN QUALITY CONCEPTS & VALIDATION PROCESS PACKAGES
  • 2. Floating Production (Partner Kavin Engineering ) Offshore Engineering has strategically partnered with KAVIN Engineering to mutually harness the FPSO expertise & execute FPSO projects
  • 3. TRUONG SON FPSO (KAVIN) Design and Engineering of process topsides of FPSO SONG DOC PRIDE MV19 • Fluid production capacity of 30,000 BPD • Oil storage capacity of 360,000 BPD 1. Client : Modec • Water injection capacity of 15000BPD 2. Project duration : 10 Months
  • 4. TRUONG SON FPSO (KAVIN) The following modules were designed, • Separation, Produced water and Fuel gas module • Water Injection and Utility module • Gas compression module • Flare module • Lay down module Separation, Produced water Water Injection and Gas compression Flare module Lay down module and Fuel gas module Utility module module
  • 5. Ningaloo Vision FPSO (KAVIN) 1. Duration : 6 months Detailed design and Engineering of 2. Client : VME Process Inc, USA Process topsides Design Data • Capacity to process total fluids of 150,000 BPD • Oil Processing Capacity of 63,000 BPD • Produced Water re-injection rate of 147,000 BPD • Well testing (1 x 1st Stage Separator) 30,000 bfpd @ up to 97% water cut
  • 6. Ningaloo Vision FPSO (KAVIN) The following modules were designed : • Oil separation module • Inlet separation module • PW treatment and Injection module • Flare scrubber module • Gas dehydration module • PW treatment and Injection module
  • 7. Generic Gas FPSO Project (KAVIN) 1. Client : Prosafe / VME process 2. End user : Petrobras, Brazil Design and Detailed engineering of following modules of Generic Gas FPSO. a) Gas processing module (M63) b) Water Injection Module (M50) c) Flare and Drain module (M30) Capacity 1. Fluid production capacity of 35223 BPD @ 9.0 bara 2. Oil production capacity of 25160 BOPD @ API 42.0 3. Location : Offshore Brazil, at the Tupi fields 4. Project Duration : 8 months
  • 8. Generic Gas FPSO Project (KAVIN) Flare and Drain Module 1. HP flare capacity : 350 MMscfd. 2. LP flare capacity : 58 MMscfd.
  • 9. Generic Gas FPSO Project (KAVIN) Gas Processing Module Maximum Operating Gas Flow Rate 10,000,000 Nm3/d @20oC,101.3kPaa (348.3 MMscfd) Turn Down Flow Rate 1,000,000 Nm3/d @20oC,101.3kPaa (34.83MMscfd)
  • 10. Generic Gas FPSO Project (KAVIN) Water injection module Seawater flow for Injection : 208.3 m3/h Temperature Range : 14.3-25 oC Sulphate Level : < 100 ppm
  • 11. Brotojoyo FPSO – Complete Topside (KAVIN) Design and Engineering of complete Process topsides • Brotojoyo capacity 30,000 BOPD • Handle 28,000 BOPD production from Salawatifield, • Storage capacity 400,000 BOPD. Scope Process simulation, PFD/HMBT, P&IDS, Process calculation, Commissioning procedures, Operation and Maintenance manual, Datasheets, Equipment layout, Piping GA, Structural analysis and design.
  • 12. Brotojoyo FPSO – Complete Topside (KAVIN) Process Module Client : VME Process Inc, USA End User : PT. BerlianLaju Tanker Tbk.
  • 13. Petrobras P-57 Oil FPSO (KAVIN) FEED Engineering for complete FPSO topside facility for Petrobras P-57 Oil FPSO
  • 14. DESIGN DATA Process Plant capacity(liquid) 47,700 m3/day Process Plant capacity(oil) 28,620 m3/day Produced water disposal capacity 43,000 m3/day Produced water reinjection capacity 21,500 m3/day Gas compression system 2,000,000 m3/day Gas-lift pressure 19,714 kPa(abs) Maximum lift-gas capacity 1,600,000 m3/day Exported gas pressure 19,714 kPa(abs) Maximum export gas capacity 1,350,000 m3/day Desulphated water injection capacity 36,000m3/day Water injection pressure 19,714 kPa(abs)
  • 15. Petrobras- FPSO Cidade de Niteroi MV18 (KAVIN) Basic Design and Engineering of Complete Process TopSides
  • 16. Petrobras- FPSO Cidade de Niteroi MV18 (KAVIN) Design Data 1. Maximum Oil capacity : 16000 m3/day 2. Maximum Produced Water Capacity : 8000 m3/day 3. Maximum Gas Capacity : 3,500,000 m3/day 4. Maximum Water Injection Capacity : 22,000 m3/day Basic engineering was done for the following systems, 1) Manifold and Risers Section 1 & 2 Module 2) Coil Tubing and Flare Scrubbers Module 3) MEG unit 4) I.P Separation and Treater Module 5) Production Separation Module 6) Water Treating and Utilities Module 7) CCR/MCC E-House Module 8) Chemical Injection and Laydown module 9) H.P Compression Module 10) Booster Compression Module 11) Water Injection Module 12) Laydown Area Module 13) Power Generation Module 1 & 2
  • 17. Cosmos South Development Project (KAVIN) Basic Design and Engineering of Complete Process TopSides
  • 18. Cosmos South Development Project (KAVIN) Design Data 1. Total Fluid Capacity : 40,000 BPD 2. Maximum Oil Capacity : 20,000 BOPD 3. Maximum Gas Capacity : 22.5 MMscfd Basic engineering was done for the following systems 1) Manifold System 2) Separation System 3) Oil Storage and Offloading System 4) Gas compression and Dehydration System 5) Produced Water System 6) Well Test System 7) Water Injection System 1. Project Duration : 3 Months 2. Client : Storm Ventures International 3. Location : Offshore, Tunisia
  • 19. Project & Quality Management
  • 20. Facilities and Infrastructure Software Infrastructure VES Calculation (Mech Design -PV, Pro E (3D) CEASAR PLANT 4 D HX & Filters , Nozzle Load calc) CODEX Software PV-ELITE STAAD PRO ACAD Version 2012 (Mechanical Design) *All Trademarks, Logos & Names are copyrighted and belong to their respective organizations.
  • 21. Contact Information India Middle East Mumbai Kingdom of Saudi Arabia 3/17 Deep Jothi CHS Rajajipath C/O NAHJ AL SAUDIA EST Ramnagar Dombivi East, Thane District AL-Khobar, Saudi Arabia. Maharashtra 421201 Mobile: +966-504-810-935 Mobile: +91-9819321209 info@offshore-engineering.in info@offshore-engineering.in Chennai Shanti Colony, Saligramam Chennai-93 India info@offshore-engineering.in Bangalore 264, 6th Cross , Canara Bank Colony Vijaynagar Bangalore-72 Mobile: +91-9886693861 info@offshore-engineering.in