2. DC FFU 直流無刷 - 風機濾網機組 Brushless DC motor-Fan Filter Unit
TOPWELL 累 積 30 年 的 潔 淨 室 工 程 經 驗, 結 合 台 灣 高 科 技 電 子 產 業 技 術, 及 台灣製高效率外轉子無刷馬達,機電
馬達性能測試比較表
效率高達 90% 以上,軸心與軸承處,
傑 出 的 軟 體 技 術 人 才, 並 應 用 台 灣 企 業 優 良 的 加 工 技 術 與 品 質, 生 產 出 優 於 國 Motor performance comparison
具抗電蝕 (Current Burn) 設計,軸承
際 品 牌 的 新 一 代 高 效 率 風 機 濾 網 機 組。 讓 我 們 從 台 灣 開 始, 使 全 世 界 都 看 得 到 設計使用年限可達 100000 小時。
1200 rpm
TAIWAN-FFU
300
Power Consumption(W)
。
200
TOPWELL , accumulated 30 years of service in 100
TopWell
進口品
cleanroom construction, developed the new generation of Imported motor
0 一般國產品
Domestic motor
high efficiency Fan Filter Unit, in synergy of Taiwan hi-tech electronic
Efficiency(%)
Made in Taiwan, the external rotor
technology and HMI software development, manufactured under the reliable DC brushless motor is designed 80 TopWell
進口品
to achieve over 90% of efficiency, Imported motor
quality in Taiwan. 一般國產品
and the shaft/bearing is prevented 75 Domestic motor
from electrical pitting to assure the
bearing life of 100,000 hours.
節能省電高效率 FFU 機組,整機效率高達 56% Total Eff 56% 70
65
60
0 0.5 1 1.5 2
Torque(Nm)
鋁合金 3D 葉片風輪,高效率低噪音。 備註:一般直流馬達效率約 72~82%
Note: General DC motor efficiency is about 72 ~ 82%
3D aluminum fan blades, high efficiency and low noise.
藉由 3D 氣流模擬軟體,研發最佳氣流場的箱體結 產品經專業研究機構的測試與驗證,確保研發數據的正確性,提升產品的效率及品質。
構,可降低風道擾流,提升風機效率,促使風量風
佈均勻。
FFU casing is designed, via air flow simulation
software, to ensure the efficiency and flow
distribution.
FFU performance is tested and verified by third party lab or research institute.
3 4
3. DC FFU 直流無刷 - 風機濾網機組 Brushless DC motor-Fan Filter Unit
PES-NET 系統特性 SYSTEM FEATURES 特性 FEATURES PES-NET 軸電壓可導致馬達軸承的損壞
1. 系統可直接使用現場觸控螢幕控制,如果使用伺 硬體特性 HARDWARE Electrical corrosion of motor bearing resulted from abnormal of shaft voltage
近端 / 遠端控制 支援 乙太網路
服器系統,ETHERNET/PLC GATEWAY 兩選一 ●
CLIENT/REMOTE CONTROL VIA ETHERNET
存在即可。
多站近端控制 MULTIPLE CLIENTS ● 一般馬達轉動機械在軸與軸承間,及軸承本體內須 While motor rotating, the shaft is rotated against the bearing,
2. 需搭配選購 ring Switch 及 redundant server。
網路拓樸 NETWORK TOPOLOGY LINE TOPOLOGY
3. FFU 監控數量可達 100,000 台,雖然單一 server 有油膜的存在,以利軸的旋轉潤滑,而且此油膜對 and the lubricant is presented in form of oil film in between to
主幹網路 BACKBONE ETHERNET
僅能連線 12,800 台,只要增加 server 數量即可 於小的軸電壓具有絕緣作用。當軸電壓大至超過油 facilitate the rotation. In addition to the lubrication, this film shall
現場網路 FIELD BUS RS-485
擴增 FFU 監控數量。
實體放大器 PHYSICAL REPEATER
also have the function of insulation against small shaft voltage. If
4. 使用 MS-EXCEL .CSV 格式匯入 FFU 設定。
● 膜絕緣強度時,電流即從轉軸通過軸承路徑進入外
乙太網路閘道器 ETHERNET GATEWAY 2,4,8,16 LINES ★ 1 the shaft voltage is too high (or the insulation is too small), high
5. 需搭配網路瀏覽器軟體套件。 殼導入地位,此時油膜將被破壞,而在軸承及軸的
可程式控制閘道器 PLC GATEWAY 2,4,6,8,10 LINES ★ 1 shaft current is generated across the shaft, via bearing, to motor
1. For small quantity of FFUs, the touch screen 容餘環型網路 REDUNDANT RING TOPOLOGY 金屬接觸部形成電流流通造成電弧(arc)作用,
●★ 2
shell and induced to grounding. The generation of high current
module can be applied for direct communication.
FFU 警報實體 DI 點輸出 FFU ALARM DIGITAL OUTPUT ● 電弧的高溫即引起金屬的熔融現象。
For server system, in case of large quantity, will create the electrical arc. The high-temperature of arc may
FFU 運轉實體 DI 點輸出 FFU RUN STATUS DIGITAL OUTPUT ●
either ETHERNET or PLC gateway should be cause the melting of metal contact between shaft and bearing.
FFU 控制器溫度輸出 FFU TEMPERATURE SENSOR ●
installed.
定址方式 ADDRESSING FIRMWARE ID.
此熔融現象對於滾動軸承構造,會在軸襯合金處呈
2. Optional items, ring switch and redundant server
is recommended. 軟體特性 SOFTWARE 現麻點(pitting)狀之孔蝕,或在軸上呈現刮痕狀 This melting phenomenon will be presented in form of pitting
單一伺服器網路 FFU 最大數量
3. Over 100,000 units of FFU monitoring and 12800 ★ 3 之損傷,同時電弧作用會導致碳的析出,使潤滑油 in the housing of bearing or scratches on the shaft. Due to the
MAXIMUM NUMBER OF FFUS AT SERVER NETWORK
c o n t r o l c a p a c i t y. F o r s i n g l e s e r v e r, t h e 支援導入 FFUS IMPORT FFUS ●★ 4 electrical corrosion, the lubricant will be blacken and deteriorated
connection of FFUs is limited to 12,800 units
變黑劣化,受損的金屬表面及碎屑將造成軸承的異
使用者權限修訂 OPERATOR RIGHTS CUSTOMIZABLE ● from carbon contamination. In combination with the metal injury,
due to software. However, the quantity can be 常磨耗加劇,終導致整個軸承損壞或是發生高頻
使用者背景圖像修訂 USER FREE BACKGROUND DRAWING ●
unlimited and multiplied by extending the server it will eventually lead to the generation of noise and bearing
使用者警報聲響修訂 ALARM SOUND CUSTOMIZABLE ● 噪音。大部份馬達軸承的設計使用壽命為 100.000
number. damage. Most of the service life of motor bearings is designed of
事件記錄檔 LOG FILES ●
4. Easy FFU setting by using MS-EXCEL.CSV 小時,但發生此異常狀後,軸承有可能於 1 年內
OPC 伺服器支援 OPC SERVER ●
100.000 hours, but the service life could be drastically reduced to
format.
支援 MS-IE 瀏覽器 OPTIMIZED FOR MS-INTERNET EXPLORER ●★ 5
就完全損壞。 be less than a year due to the electrical corrosion.
5.Support MS-INTERNET EXPLORER.
即時發送SMS給人員即時監控
FU
F FU
F FU
F
Immediate SMS alert to operator
……
PDA/CELL TCM Procotal
PHONE
GSM Modem TCMP
Gatway
異常產品的軸電壓測試顯示
TCMP每台最小模組為2迴路(Loops),可接500台
Switch HUB FFU;較大模組可接16迴路(4000台FFU);系統可連 The high shaft voltage occurs in case of abnormal motor
接超過100,000台FFU
Over 100,000 units of FFU connection available.
FU
F FU
F FU
F
……
Server / Workstation
TCMP
Gatway
可透過 Wireless模組提供現場
Wireless
人員即時監控
Gatway PDA/CELL
HMI Touch Panel PHONE Wireless modular is available
for remote communication
Server / Workstation HMI Touch Panel
中文 INTOUCH 圖控軟體,與廠務監控系統整合容易。 Topwell 對於軸電壓的設計限制為 <3.5V
INTOUCH software is applied for the monitoring Topwell motor is designed to limit the
and control system, enable the integration to FMS. shaft voltage to be <3.5V
5 6
4. DC FFU 直流無刷 - 風機濾網機組 Brushless DC motor-Fan Filter Unit
目前 Harmonic 數據的要求,大多參照 IEEE 的 Refer to IEEE specifications, the harmonic is to 規格表 Specification Sheet
規範,電壓 380V 以上的為 15% 以下,380V 以 be less than 15% and 18% for voltage > 380V Item Descriptiion 1200x600 1500x750 1200x1200
and voltage < 380V, respectively. However, 設備資料 Equipment Data
下為 18% 以下,topwell 也是依據此一規定,全
TOPWELL FFU controller is able to achieve the 廠牌 Manufacturer Topwell
機種的 Harmonic 值均訂在 11% 以下的標準。 higher standard of harmonic less than 11%.
標稱尺寸 Nominal grid size mm 1200x600 1500x750 1200x1200
1 FFU 尺寸 dimension (LxWxH) 1170x570x327 1470x720x327 1170x1170x327
Total Harmonic Distortion VS Output Power Curve 重量 Weight kg 22 29 41
Total Harmonic 208V
AC Distortion VS Output Power Curve
AC 220V AC 277V 輸出瓦特 (W) 箱體材質 Casing material Aluminum Zinc coated steel
16.00%
把手 Handle Steel handles
14.00%
12.00%
風扇 Fan
10.00%
THD(%)
8.00% 設計風量 Air volume cmm 15 20 25 30 30 36
6.00% 0.35 0.45 0.35 0.45 0.35 0.42
設計風速 Air velocity m/s
4.00%
2 nominal velocity
2.00%
設計全壓 Total pressure Pa 210 170 210 170 220 175
0.00%
50 100 150 200 250 300 350 400 風扇平衡等級 Fan balance grade G2.5
噪音 Noise level(1.5m below) ≦ 60±2 dBA ≦ 60±2 dBA ≦ 63±2 dBA
THD% / Power Factor Correction Curve
Powr Factor Correction VS CorrectionPower Curve
THD% / Power Factor Output Curve
電力 Power
Powr Factor Correction VS Output Power Curve 電源 Power source 1P/220V or 277V
AC 208V AC 220V AC 277V 輸出瓦特 (W)
1.02
1
設計點耗電 W
108 114 147 142 225 225
0.98
Power consumption @ design point
0.96 電流 Current A 0.45 0.5 0.67 0.65 1.03 1.03
0.94 3 最大耗電量
0.92 114 188 285
PF
max. power consumption W
0.9
0.88 最大電流 Max. current A 0.52 0.84 1.3
0.86 設計點耗電效率
0.84 Power consumption efficiency 7.2 5.7 5.88 4.73 7.5 6.25
0.82 @design point W/cmm
0 50 100 150 200 250 300 350 400 450
馬達 Motor
控制機板由國際大廠在台灣投資設立的專業製造廠商開發
馬達類型 Motor type Brushless DC
生產,產品符合 EMC、SEMI 相關規範或標準。控制基板
馬達等級 Motor class F class insulation (155℃ ),IP44
內建諧波抑制器,有效降低用戶端的干擾。
4 調速範圍 Motor speed range 500-1100 rpm 500-1300 rpm 500-1200 rpm
FFU controller is designed by Taiwan professional 調速方式 Speed control method by controller
company, which is invested by international well known
軸承廠牌 Bearing maker 東培
company, and is manufactured in Taiwan. The controller
is tested to meet the EMC and SEMI standards and the 軸承壽命 Bearing life: L10 >100000 hrs
harmonic filter is built-in to minimize the interference of 表 列 數 據 委 由 第 三 公 正 單 位「 工 業 技 術 研 究 院 」 測 試, 報 告 編 號 09955c00874-1-1-01 等
power source. Above FFU performance data was tested by ITRI (Industrial Technology Research Institute). (Report
No. 0955c00874-1-1-01)
7 8