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AMMONIA RECOVERY FROM WASTEWATER – TECHNOLOGY AND USES

  1. THERMAL AMMONIA RECOVERY FROM WASTEWATER Christopher Eden, Organics Group
  2. Presentation Structure 1. Background to Organics 2. Thermal Ammonia Recovery – Overview 3. Typical Design Specification 4. Typical programme 5. References Key Contact information: Organics Ltd, 2 Sovereign Court, University of Warwick Science Park, Coventry. CV47EZ. United Kingdom Tel: +44 (0)2476692141 Email: comms@organics.com 2
  3. 3 Key messages • Well proven, viable process offering significant operational and commercial benefits • Suitable for almost any high-strength ammonia wastewater • Recovered ammonia has a wide range of uses • GHG mitigation and energy efficiency Thermal Ammonia Recovery & Reuse
  4. Background to Organics 4
  5. 5 Steam stripping Requires copious amounts of steam but can achieve very high removal and recovery rates. Membrane ion exchange Electrically driven and can require around 8.8 kWh per kg of ammonia recovered. A facility removing 5 tonnes per day would, therefore, require a power supply of approximately 2 MWe. Membrane contactors Ammonia diffuses through a hydrophobic membrane into sulfuric acid under osmotic pressure, to give ammonium sulphate. Air stripping 1: In the case of pH driven air stripping, it is necessary to raise the pH to 10 or 11. 2. Thermal ammonia stripping requires heat to drive ammonia removal. Technologies for Ammonia Removal
  6. Organics Thermal Ammonia Recovery - OTAR 1. The conversion of the ammonium ion to ammonia gas. 2. The removal of the ammonia gas from WW by air- stripping 3. Recovery of ammonia in cold water 4. Concentration of ammonia to required content Thermal Ammonia Recovery – Overview 6
  7. • The equation governing the relationship between ammonia gas and the ammonium ion may be written as follows: NH4 + + OH- NH3 + H2O • Dissociated ammonia ion (NH4+) is converted to undissociated ammonia gas (NH3) as the temperature of the water increases, so the amount of free ammonia gas also increases. Thermal Ammonia Recovery – Overview (cont’d) 7
  8. The ratio of ammonia in the gas phase to the total ammoniacal nitrogen, referred to as ‘f’, may be expressed as follows: Thermal Ammonia Recovery – Overview (cont’d) 8
  9. Organics Thermal Ammonia Recovery (OTAR) 9
  10. The Organics process for ammonia recovery involves three process stages: (1) Air stripping removes ammonia and captures it in air; (2) First stage recovery into clean water, pollutants removed and ammonia concentration is increased (3) Concentration to the desired product concentration. Ammonia releases are minimised by recycling the stripper air from the outlet of the first stage recovery to be re-used as stripper air. Organics Thermal Ammonia Recovery (OTAR)
  11. Water scrubber to produce ammonium hydroxide 11
  12. Further processing to produce anhydrous ammonia 12
  13. Typical General Arrangement Condensors Water scrubber Rectifier Separator 13
  14. 14 Thermal Ammonia Recovery – Benefits • Rapid start-up/shut down • Ease of operation and maintenance • >95% plant availability. • No chemicals for pH adjustment • No sludge production • Small footprint • Ammonia can be recovered and utilised on or off-site • Withstands large fluctuations of ammonia concentration • Waste heat or primary fuel to drive the process • Horizontal stripping possible if low profile required • 20 years operational experience • Suitable for high-strength ammonia wastewater ( >1,000 mg/l) • Removal rate > 98% • Successful trials on THP side-stream liquors • Contributes to GHG emission reduction (N2O) and displaced grid power from on-site power production Performance Flexibility Cost-benefit Operation and Maintenance
  15. Parameter Value Liquid flow rate Influent concentration (NH4) Effluent concentration (NH4) Effluent temperature Influent pH Ambient air temperature Maximum Minimum Relative humidity Maximum Minimum Product type Ammonia concentration Ammonia Productions 300 m3/day 4,700 mg/l <150 mg/l 40°C max 8.7 35°C 0°C 85 % 60 % Ammonia hydroxide 15% to 20% 2 – 2.5 tonnes/day Parameter Value Utility requirements Electricity Heat Water Chemical requirements Antifoam agent Materials of construction Columns Packing Column trays Pipework Pumps and blowers Access structure Standards applied Third Party Inspection (where required) 100 kWe 1.5 MWth 2 cubic metres per hour 1 litres per hour (organic biodegradable) Avesta 254 SMO or suitable equivalent Polypropylene or 316 ss 316 ss 316 ss 304 ss Hot dip galvanised British, European, and/or ASME Lloyds, CU or equivalent TYPICAL DESIGN SPECIFICATION: Key performance parameters. 15
  16. Preliminary design phase 4 weeks Design phase: 8 weeks Procurement and fabrication of items making up the plant: 30 weeks Transport and installation on site: 20 weeks* Commissioning & Performance Testing: 4 weeks Total: 66 weeks * Installation is not part of this scope of supply, the timescale shown is an estimation. Timescales are working weeks and do not account for holiday shutdowns or pandemics. The above timescale does not allow time for approvals by the Client’s engineers, which should be included in a final project programme. Typical Programme 16
  17. 17 Uses for Ammonia
  18. Organics Thermal Ammonia Recovery (OTAR) 18
  19. 19 Options for Thermal Energy Pyrolysis Waste to clean thermal energy One 500 kg per hour pyrolyser provides adequate heat to power a thermal recovery unit with an input of 600 m3/day Power generation Biogas to energy The generation of 3MWe of power from landfill gas provides sufficient heat to power a thermal ammonia recovery unit with an input of 600m3/day.
  20. 20 WAS - 500kg/hour Heat for ~600m3/day
  21. References Ref no Date Site name Flow rate Client NH4 influent NH4 effluent 7888 Nov 22 NENTX, Hong Kong 2,000 m3/d Veolia 4,500 mg/l 150 mg/l 7512 Nov 21 Northumbrian Water, UK. Pilot plant for WWTW 3,500 mg/l 150 mg/l 5976 Dec 20 Severn Trent, UK. Pilot plant for WWTW 3,500 mg/l 150 mg/l 5588 Dec 19 NENT, Hong Kong 1,500 m3/d Suez 4,500 mg/l 100 mg/l 7350 Feb 19 WENT, Hong Kong 1,500 m3/d SITA Waste 5,000 mg/l 100 mg/l 5678 May 18 SENTX, Hong Kong 2,000 m3/d GVL 4,500 mg/l 150 mg/l 5739 Aug 16 WENT, Hong Kong 1,150 m3/d SITA Waste 4,750 mg/l 100 mg/l 5208 July 15 O-Park 1, Hong Kong 550 m3/d OSCAR 3,250 mg/l 100 mg/l 5120 Aug 12 SENT, Hong Kong 2,000 m3/d GVL 5,500 mg/l 100 mg/l 3066 Jun 06 PPVL, Hong Kong 2,760 m3/d SITA Waste 1,750 mg/l 75 mg/l 21
  22. 22 18 plants; 80 tonnes a day
  23. 23 • WENT • Landfill leachate • 3,750 m3/day • 5,000mg/litre • Phases 1 and 2
  24. • Landfill leachate • 2000 m3 per day • In: 4,500 mg/l • Out: 100 mg/l • Rate: 97.7% • Ammonia removed: − 8.8 tonnes/day 24
  25. 25 • O-PARK Lantau Island • Food waste digester centrate • In: 3,510 mg/l • Out: <10 mg/l • Removal rate – 97.1% • Commissioned 2018
  26. 26 • SENT • Landfill leachate • 4,500mg/litre • 2,500 m3/day • Phases 1 and 2
  27. 27 • Pillar Point Valley • 2,760 m3/day • 1,750 mg/litre • Discharge limit – 75 mg/ litre.
  28. 28 • 2 No. Pilot plant studies, UK • Starting March 2023 • Objective: o Separation of ammonia from municipal wastewater to produce ammonium hydroxide o Production of hydrogen from ammonium hydroxide
  29. 29 The Future § The technology for separating ammonia from wastewater is well developed § Primary energy and environmental costs continue to rise § Process efficiency is improving § Ammonia recovery and reuse will become more prevalent § Drivers: § Drive towards greater efficiency of existing resources § Meeting the challenge of net zero in short order Sovereign Court II, University of Warwick Science Park, Coventry, UK www.organicsgroup.com
  30. Chris Eden, Business Development Director Contact: chris.eden@organics.co.uk / +34 629 431 059 Keith Richardson, Commercial Director Contact: keith.richardson@organics.co.uk / +44 7776 198457 Robert Eden, Managing Director Email: robert.eden@organics.co.uk / +66 2 564 0828 Mark Moulden, Technical Director Email: mark.moulden@organics.co.uk / +44 2476 692141 Contact Information
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