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New developments for sustainable
construction materials
Dr. Karol Sikora
GLOBAL BAMBOO AND RATTAN CONGRESS 2018
25-27 June, Beijing
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Outline of presentation
01 Trends
โ€ข Population
โ€ข Sustainability
02 Making concrete greener
03 Engineering natural products
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Population of urban areas in 1950
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Population of urban areas in 2000
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Population of urban areas in 2050
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Urbanization trend
https://data.worldbank.org/
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
http://lostininternet.com/
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Concrete production
๏‚— ~1.6 m3 / person / year of
concrete
๏‚— ~3 Gt Portland cement,
consuming ~3 % of primary
energy and causing ~5% of man-
made CO2 emissions
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Sustainable construction materials:
รผ Low embodied energy within life cycle
รผ Cost competitive
รผ Available locally
ร˜ more durable
ร˜ long life cycle
ร˜ less labour
ร˜ less service intensive
ร˜ better mechanical performance
ร˜ better energy conservation
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
4R: Rethink โ€“ Reduce โ€“ Recycle - Reuse
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Cracking mechanism in concrete
Self desiccation
Autogenous
shrinkage
Cracking
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Self desiccation
Autogenous shrinkage
Cracking
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Curing
โ€ข Curingย is the process in which theย concreteย is protected from
loss of moisture and kept within a reasonable temperature
range resulting in:
โ€ข increased strength
โ€ข decreased permeability.
โ€ข Curingย is also a key player in mitigating cracks in
theย concrete, which severely impacts durability.
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
External curing
โ€ข water curing
โ€ข water pounding
โ€ข water spraying
โ€ข fog misting
โ€ข saturated coverings
โ€ข sealed curing
โ€ข water-proof paper
โ€ข plastic sheeting
โ€ข curing membranes
โ€ข Labour intensive, limited penetration in tight microstructure of High Performance Concrete
[quick-mix.co.za]
[larsenbuildingproducts.com][larsenbuildingproducts.com]
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
External curing
โ€ข โ€œsupplying water throughout a freshly placed cementitious mixture using reservoirs, via pre-wetted
lightweight aggregates, that readily release water as needed for hydration or to replace moisture lost
through evaporation or self-desiccation.โ€[American Concrete Institute]
โ€ข Light-weight aggregates (LWA)
โ€ข Superabsorbent Polymers (SAP)
โ€ข Water-saturated normal-weight Aggregates (NWA)
โ€ข Wood-derived products
โ€ข Recycled aggregate
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Internal curing
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Superabsorbent polymers (SAP)
Mechanism of swelling
+
water
- water
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Concrete modifications by SAP
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Do we really need to modify?
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Mother Nature โ€˜productโ€™
[tokyotimes.com]
Historical timber structures
Baling Bridge in Gansu Province, China
Completed in 1398, rebuilt in 1919 and 1923.
Total length 40.2m
Five-storied pagoda at Horyu-ji Temple, Japan
Built about 1,300 years ago
Historical timber roof Glastonbury, UK
14th century medieval barn
[mcgurdyco.com]
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Timber structures today
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Tianning Pagoda in Changzhou, China
Stadhaus, London, UK
9-storey apartment
building
Leonardo da Vinci bridge across E18 near Oslo, Norway
Timber engineering
โ€ข Traditional timber structures โ€“ solid wood sections
โ€ข Section and length limited by size of tree
โ€ข Requirement for large span, high structural capacity
members
โ€ข Advances in timber engineering has led to the
development of Engineered Wood Products (EWPs)
โ€ข use of timber in more demanding applications
โ€ข small size timber bonded together with adhesive to form
composite
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Engineered wood products
โ€ข Oriented strand board (OSB)
[siempelkamp.com, wikipedia.com]
๏‚— Structural insulated panels (SIPs)
[insulspan.com]
๏‚— Timber frame
[urbanrealm.com]
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Engineered wood products
โ€ข Glued laminated timber (Glulam) โ€ข Duo, Trio, Quattro Beams
[ajsmith.co.uk] [gb-legname.com]
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Engineered wood products โ€“ the next generation
Cross laminated timber (CLT)
โ€ข High performance material
โ€ข Massive timber construction
โ€ข Utilises small timber sizes
โ€ข Panels made of at least 3 orthogonally
bonded layers of timber
โ€ข Successive layers of boards placed
cross-wise
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
CLT Production
โ€ข Individual design
โ€ข Max. panel size: 4m x 18m
โ€ข Precision manufacturing
โ€ข CNC machining for
โ€ข Window & door openings
โ€ข Chases for services
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
CLT โ€“ life cycle
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
10-storey CLT building in
Melbourne
7-storey CLT building in
Austria
8-storey CLT building in
Germany
14-storey CLT and glulam
building in Norway
10-storey CLT apartment in
London
18-storey CLT dormitory in
Vancouver
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Timber structures of the future
Stockholm:
Proposed 34-storey
Vancouver:
Proposed 30-storey
ย 
Paris:
Proposed 35-storey
ย 
London:
Proposed 80-storey
ย 
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Next step: another combination?
Timber-concrete composite
โ€ข connecting an upper concrete slab to timber:
โ€ข increase in the stiffness
โ€ข improvement of the vibration & acoustic separation
โ€ข increase the thermal mass
โ€ข replacing the lower part of a reinforced concrete section
(ineffective) with timber:
โ€ข rapid erection of the timber part, with a function of permanent formwork for the
concrete topping
โ€ข reduced load imposed on the foundation
โ€ข increased seismic resistance
โ€ข the possibility of using the timber as a decorative ceiling lining
โ€ข low embodied energy
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
China
โ€ข Bamboo without processing in construction industry
โ€ข New bamboo-based products such as bamboo ply and laminated bamboo used for non-construction elements
World
โ€ข R&D has been carried out on technology of bamboo construction to follow the trend of sustainable development in
few European countries
Current utilization of bamboo
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Bambooโ€™s mechanical properties
โ€ข Bamboo has low density but high stiffness, and
elasticity and toughness are high enough
โ€ข Due to the unique shape of bamboo, bending
resistances are same for each internode
โ€ข Hollow characteristic, high silica contents only of outer
skin results in low natural durability
Data source๏ผšThe Institute for Manufacturing of Cambridge University
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Research study
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Challenges and potentials for bamboo utilization in
construction China
Challenges
โ€ข No national standard in China
โ€ข Perception
โ€ข High cost of bamboo construction
โ€ข Lack of technology
Potentials
โ€ข Energy consumption and environmental impact
โ€ข An increasing demand for various types of structure houses in cities
โ€ข The development of engineered bamboo products
โ€ข Light weight and mechanical properties
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Bamboo structures of the future
Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
Karol Sikora_New developments for sustainable construction materials

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Karol Sikora_New developments for sustainable construction materials

  • 1. New developments for sustainable construction materials Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 25-27 June, Beijing Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 2. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Outline of presentation 01 Trends โ€ข Population โ€ข Sustainability 02 Making concrete greener 03 Engineering natural products
  • 3. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 4. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Population of urban areas in 1950
  • 5. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Population of urban areas in 2000
  • 6. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Population of urban areas in 2050
  • 7. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Urbanization trend https://data.worldbank.org/
  • 8. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 http://lostininternet.com/
  • 9. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Concrete production ๏‚— ~1.6 m3 / person / year of concrete ๏‚— ~3 Gt Portland cement, consuming ~3 % of primary energy and causing ~5% of man- made CO2 emissions
  • 10. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Sustainable construction materials: รผ Low embodied energy within life cycle รผ Cost competitive รผ Available locally ร˜ more durable ร˜ long life cycle ร˜ less labour ร˜ less service intensive ร˜ better mechanical performance ร˜ better energy conservation
  • 11. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 4R: Rethink โ€“ Reduce โ€“ Recycle - Reuse
  • 12. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Cracking mechanism in concrete Self desiccation Autogenous shrinkage Cracking
  • 13. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Self desiccation Autogenous shrinkage Cracking
  • 14. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Curing โ€ข Curingย is the process in which theย concreteย is protected from loss of moisture and kept within a reasonable temperature range resulting in: โ€ข increased strength โ€ข decreased permeability. โ€ข Curingย is also a key player in mitigating cracks in theย concrete, which severely impacts durability.
  • 15. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 External curing โ€ข water curing โ€ข water pounding โ€ข water spraying โ€ข fog misting โ€ข saturated coverings โ€ข sealed curing โ€ข water-proof paper โ€ข plastic sheeting โ€ข curing membranes โ€ข Labour intensive, limited penetration in tight microstructure of High Performance Concrete [quick-mix.co.za] [larsenbuildingproducts.com][larsenbuildingproducts.com]
  • 16. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 External curing โ€ข โ€œsupplying water throughout a freshly placed cementitious mixture using reservoirs, via pre-wetted lightweight aggregates, that readily release water as needed for hydration or to replace moisture lost through evaporation or self-desiccation.โ€[American Concrete Institute] โ€ข Light-weight aggregates (LWA) โ€ข Superabsorbent Polymers (SAP) โ€ข Water-saturated normal-weight Aggregates (NWA) โ€ข Wood-derived products โ€ข Recycled aggregate
  • 17. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Internal curing
  • 18. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Superabsorbent polymers (SAP) Mechanism of swelling + water - water
  • 19. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Concrete modifications by SAP
  • 20. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Do we really need to modify?
  • 21. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Mother Nature โ€˜productโ€™ [tokyotimes.com]
  • 22. Historical timber structures Baling Bridge in Gansu Province, China Completed in 1398, rebuilt in 1919 and 1923. Total length 40.2m Five-storied pagoda at Horyu-ji Temple, Japan Built about 1,300 years ago Historical timber roof Glastonbury, UK 14th century medieval barn [mcgurdyco.com] Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 23. Timber structures today Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018 Tianning Pagoda in Changzhou, China Stadhaus, London, UK 9-storey apartment building Leonardo da Vinci bridge across E18 near Oslo, Norway
  • 24. Timber engineering โ€ข Traditional timber structures โ€“ solid wood sections โ€ข Section and length limited by size of tree โ€ข Requirement for large span, high structural capacity members โ€ข Advances in timber engineering has led to the development of Engineered Wood Products (EWPs) โ€ข use of timber in more demanding applications โ€ข small size timber bonded together with adhesive to form composite Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 25. Engineered wood products โ€ข Oriented strand board (OSB) [siempelkamp.com, wikipedia.com] ๏‚— Structural insulated panels (SIPs) [insulspan.com] ๏‚— Timber frame [urbanrealm.com] Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 26. Engineered wood products โ€ข Glued laminated timber (Glulam) โ€ข Duo, Trio, Quattro Beams [ajsmith.co.uk] [gb-legname.com] Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 27. Engineered wood products โ€“ the next generation Cross laminated timber (CLT) โ€ข High performance material โ€ข Massive timber construction โ€ข Utilises small timber sizes โ€ข Panels made of at least 3 orthogonally bonded layers of timber โ€ข Successive layers of boards placed cross-wise Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 28. CLT Production โ€ข Individual design โ€ข Max. panel size: 4m x 18m โ€ข Precision manufacturing โ€ข CNC machining for โ€ข Window & door openings โ€ข Chases for services Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 29. CLT โ€“ life cycle Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 30. 10-storey CLT building in Melbourne 7-storey CLT building in Austria 8-storey CLT building in Germany 14-storey CLT and glulam building in Norway 10-storey CLT apartment in London 18-storey CLT dormitory in Vancouver Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 31. Timber structures of the future Stockholm: Proposed 34-storey Vancouver: Proposed 30-storey ย  Paris: Proposed 35-storey ย  London: Proposed 80-storey ย  Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 32. Next step: another combination? Timber-concrete composite โ€ข connecting an upper concrete slab to timber: โ€ข increase in the stiffness โ€ข improvement of the vibration & acoustic separation โ€ข increase the thermal mass โ€ข replacing the lower part of a reinforced concrete section (ineffective) with timber: โ€ข rapid erection of the timber part, with a function of permanent formwork for the concrete topping โ€ข reduced load imposed on the foundation โ€ข increased seismic resistance โ€ข the possibility of using the timber as a decorative ceiling lining โ€ข low embodied energy Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 33. Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 34. China โ€ข Bamboo without processing in construction industry โ€ข New bamboo-based products such as bamboo ply and laminated bamboo used for non-construction elements World โ€ข R&D has been carried out on technology of bamboo construction to follow the trend of sustainable development in few European countries Current utilization of bamboo Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 35. Bambooโ€™s mechanical properties โ€ข Bamboo has low density but high stiffness, and elasticity and toughness are high enough โ€ข Due to the unique shape of bamboo, bending resistances are same for each internode โ€ข Hollow characteristic, high silica contents only of outer skin results in low natural durability Data source๏ผšThe Institute for Manufacturing of Cambridge University Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 36. Research study Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 37. Challenges and potentials for bamboo utilization in construction China Challenges โ€ข No national standard in China โ€ข Perception โ€ข High cost of bamboo construction โ€ข Lack of technology Potentials โ€ข Energy consumption and environmental impact โ€ข An increasing demand for various types of structure houses in cities โ€ข The development of engineered bamboo products โ€ข Light weight and mechanical properties Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018
  • 38. Bamboo structures of the future Dr. Karol Sikora GLOBAL BAMBOO AND RATTAN CONGRESS 2018