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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 284
Automatic Gold Sphere Drill Machine
Mutwalli Nikhat1, Japtiwale Shraddha2, Suryawanshi Shivprasad3, Professor Shinde P.P4
1,2,3BE in Electronics and Telecommunication Engg.SGI,Kolhapur(Atigre), Maharashtra, India.
4Professor Shinde P.P,Dept. of Electronics and Telecommunication Engineering, SGI, Kolhapur (Atigre)
Maharashtra, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - Gold sphere auto drill machine has beenbrought
up, to minimise the adverse effect of manually drilling the
sphere, such as sphere crack, breaking of the sphere, bend and
many other circumstances which can be completely avoided
using this automatic drilling machine. In Automatic drill
machine Arduino Uno, Atmega 16, Stepper motor, Servo
motor, Dc motor, Display, Keypad, Power supply and also a
mechanical ARM, this complete model plays a vital role in
Automation. This completeautodrill machinemodelwillavoid
redesigning of the sphere, due to crack bent and other effects.
Key Words: Arduino Uno, Atmega 16, Stepper Motor, Dc
Motor, Servo Motor, 7 Segment Display, Keypad
1. INTRODUCTION
Automatic drilling machine minimises the adverse effects of
manually drilling the sphere, such as sphere crack, breaking
of the sphere, and many other effects which can be
completely avoided using this model. Inwhich,ArduinoUno,
At mega 16, Stepper motor, DC motor, Servo motor, Display,
Keypad, Power supply, using mechanical ARM this complete
model will play a vital role for automation. When a
Goldsmith drills a gold spheremanually,thediameterofgold
sphere is very small so it is very difficult to drill it, during
this process the sphere gets damaged, due to which,
goldsmith has to reprocess & remake a new sphere. Which
makes it a very lengthy and timeconsumingprocess,alsothe
efforts for keen designing of the sphere and hole making
manually makes it quiet difficult ,so drilling it manually
makes the process much faster than other conventional
process.
2. Working Principle
When a Goldsmith drills a gold sphere manually, the
diameter of gold sphere is very small it is very difficult to
drill it. During manual process the sphere getsdamaged,due
to which, goldsmith has to reprocess & make a new sphere.
Which makes it a very lengthy and time consuming process
hold drilling process is much faster than other conventional
process. In above technology DC Motor & Servo Motors for
drilling process. In which spheres are placed on a conveyer
belt where it gets fixed on tray. The tray consist of the gold
sphere diameter sized holes, where the sphere gets fixed
within it. Micro controller initialize the servo and stepper
motors And hence drilling process starts working by
mechanical arms and mechanical drill. The size of drill is
similar to thread which is used to design gold necklace.
3. Block diagram
Fig -1: Block Diagram
2. Hardware Description
(1)Hardware Description
1) Arduino
Arduino UNO is an open-source microcontroller board. It
consists of set of digital and analog input/outputthatis(I/0)
pins that can be interfaced to various expansion boards
(shields) and other circuits. The board consists of 14 Digital
pins, 6 Analog pins, and programmable with (Integrated
Development Environment) that is ARDUINO IDE via a type
B USB cable. It can be powered by a USB cable or by an
external 9 volt battery, which provides a voltage between 7
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 285
and 20 volts. It is similar to the Arduino Nano and Leonardo.
"Uno" means one in Italian.Arduino Software (IDE) the Uno
board is the first in a series of USB Arduino boards, and the
reference model for the Arduino platform. The ATmega328
on the Arduino Uno comes preprogrammed with a boot
loader which allows uploading a new code to it without use
of an external hardware programmer.
Operating Voltage: 5 Volts
Voltage: 7 to 20 Volts
Input/output Pins: 14 ( 6 provide PWM
output)
Input Pins: 6
Current per I/O Pin: 20 mA
Current for 3.3V Pin: 50 mA
 Flash memory: 32 KB out of which 0.5kb used by
boot loader
 SRAM: 2 KB
 EEROM:1 KB
Speed: 16 MHz
: 68.6 mm
: 53.4 mm
: 25 g
Fig -2: Arduino Uno
Servo motor
A servomotor basically is a rotary actuatororlinearactuator
which allows velocity, acceleration and precise control of
angular or linear position. It also consists of a suitablemotor
coupled to a sensor for position feedback, and also high
torque MG996R Digital servo with high 10kg extra stalling
torque. To improve dead bandwidth and centering
upgradation in motor and gear being done, the high torque
standard can rotate approximately up to 120degree(60 in
each direction).The MG996R metal gear also comes with a
selection of arms and hardware to get fast servo control.
Fig -2: Servo Motor
Dc motor
A Dc motor converts direct current that is electrical energy
into mechanical energy, which depend on magnetic fields.
Maximum motors have internal mechanism which can be
electromechanical or electronic, which changes direction of
current flow periodically in part of the motor. A DC motor
speed can be controlled using either a variable supply
voltage or by changing the strength of current in its field
windings. A universal motor can operate on direct current
but is a light weight brushed motor used for portable power
tools and appliances. Large DC motors are currently used in
elevator and hoists, and in drives for steel rolling mills.
Fig -3: Dc Motor
LCD display
LCD (Liquid Crystal Display) screen is an electronic display
module and used in wide range of applications. A 16x2 LCD
display is most commonly and widely used for many
applications. These modules are used for sevensegmentand
other multi segment LEDs. The reasons being LCDs are
economical, which can be easily programmed has no
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 286
limitation of displaying special characters & even custom
characters unlike seven segment display.16x2LCD
determines or displays 16 charactersperlineandthereare2
such lines. And 5x7 pixel matrix each character is displayed.
LCD consist of two registers command and data ,in which
command register stores command instruction given to the
LCD.A command is an instruction to complete a predefined
task like initializing it, clearing its screen, setting the cursor
position controlling display. Data register stores the data
which is to be displayed on the LCD .It is an ASCII value of
the character to be displayed on the LCD.
Fig -4: LCD 7 segment display
3. CONCLUSIONS
From an AUTOMATIC GOLD SPHERE DRILL MACHINE plays
an important task of drilling a sphere automatically which
avoids bend or crack, due to which redesigningofthesphere
is completely avoided due to manual drilling.Hence,itcanbe
further modified.
REFERENCES
[1] Adarsh Kumar ,J Ram Kumar ,Nishchal K. Verma,
Sonal Dixit, have explained the concept of detection
and classification of drill defects in the paper
“Detection and Classification for faults in Drilling
Process using Vibration
Analysis”,97814799434/14/$31.00
[2] G.Niranjan, A.Chandini, P.Mamatha have explained
the depth of automatic drillingmachineinthepaper
Automated Drilling Machine in the paper
Automated Drilling Machine with Depth
Controllability”,International Journal ofScienceand
Engineering Application Volume 2Issue 4, 2013,
ISSN-2319-7560
BIOGRAPHIES
Mutawalli Nikhat Altaf.
Student at Sanjay Ghodawat
Institute, Atigre.
Japtiwale Shraddha Anil.
Student at Sanjay Ghodawat
Institute, Atigre.
SuryawanshiShivprasad Bhagwan
Student at Sanjay Ghodawat
Institute, Atigre.
Shinde Prachi P.
Professor at Sanjay Ghodawat
Institute, Atigre.

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IRJET- Automatic Gold Sphere Drill Machine

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 284 Automatic Gold Sphere Drill Machine Mutwalli Nikhat1, Japtiwale Shraddha2, Suryawanshi Shivprasad3, Professor Shinde P.P4 1,2,3BE in Electronics and Telecommunication Engg.SGI,Kolhapur(Atigre), Maharashtra, India. 4Professor Shinde P.P,Dept. of Electronics and Telecommunication Engineering, SGI, Kolhapur (Atigre) Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Gold sphere auto drill machine has beenbrought up, to minimise the adverse effect of manually drilling the sphere, such as sphere crack, breaking of the sphere, bend and many other circumstances which can be completely avoided using this automatic drilling machine. In Automatic drill machine Arduino Uno, Atmega 16, Stepper motor, Servo motor, Dc motor, Display, Keypad, Power supply and also a mechanical ARM, this complete model plays a vital role in Automation. This completeautodrill machinemodelwillavoid redesigning of the sphere, due to crack bent and other effects. Key Words: Arduino Uno, Atmega 16, Stepper Motor, Dc Motor, Servo Motor, 7 Segment Display, Keypad 1. INTRODUCTION Automatic drilling machine minimises the adverse effects of manually drilling the sphere, such as sphere crack, breaking of the sphere, and many other effects which can be completely avoided using this model. Inwhich,ArduinoUno, At mega 16, Stepper motor, DC motor, Servo motor, Display, Keypad, Power supply, using mechanical ARM this complete model will play a vital role for automation. When a Goldsmith drills a gold spheremanually,thediameterofgold sphere is very small so it is very difficult to drill it, during this process the sphere gets damaged, due to which, goldsmith has to reprocess & remake a new sphere. Which makes it a very lengthy and timeconsumingprocess,alsothe efforts for keen designing of the sphere and hole making manually makes it quiet difficult ,so drilling it manually makes the process much faster than other conventional process. 2. Working Principle When a Goldsmith drills a gold sphere manually, the diameter of gold sphere is very small it is very difficult to drill it. During manual process the sphere getsdamaged,due to which, goldsmith has to reprocess & make a new sphere. Which makes it a very lengthy and time consuming process hold drilling process is much faster than other conventional process. In above technology DC Motor & Servo Motors for drilling process. In which spheres are placed on a conveyer belt where it gets fixed on tray. The tray consist of the gold sphere diameter sized holes, where the sphere gets fixed within it. Micro controller initialize the servo and stepper motors And hence drilling process starts working by mechanical arms and mechanical drill. The size of drill is similar to thread which is used to design gold necklace. 3. Block diagram Fig -1: Block Diagram 2. Hardware Description (1)Hardware Description 1) Arduino Arduino UNO is an open-source microcontroller board. It consists of set of digital and analog input/outputthatis(I/0) pins that can be interfaced to various expansion boards (shields) and other circuits. The board consists of 14 Digital pins, 6 Analog pins, and programmable with (Integrated Development Environment) that is ARDUINO IDE via a type B USB cable. It can be powered by a USB cable or by an external 9 volt battery, which provides a voltage between 7
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 285 and 20 volts. It is similar to the Arduino Nano and Leonardo. "Uno" means one in Italian.Arduino Software (IDE) the Uno board is the first in a series of USB Arduino boards, and the reference model for the Arduino platform. The ATmega328 on the Arduino Uno comes preprogrammed with a boot loader which allows uploading a new code to it without use of an external hardware programmer. Operating Voltage: 5 Volts Voltage: 7 to 20 Volts Input/output Pins: 14 ( 6 provide PWM output) Input Pins: 6 Current per I/O Pin: 20 mA Current for 3.3V Pin: 50 mA  Flash memory: 32 KB out of which 0.5kb used by boot loader  SRAM: 2 KB  EEROM:1 KB Speed: 16 MHz : 68.6 mm : 53.4 mm : 25 g Fig -2: Arduino Uno Servo motor A servomotor basically is a rotary actuatororlinearactuator which allows velocity, acceleration and precise control of angular or linear position. It also consists of a suitablemotor coupled to a sensor for position feedback, and also high torque MG996R Digital servo with high 10kg extra stalling torque. To improve dead bandwidth and centering upgradation in motor and gear being done, the high torque standard can rotate approximately up to 120degree(60 in each direction).The MG996R metal gear also comes with a selection of arms and hardware to get fast servo control. Fig -2: Servo Motor Dc motor A Dc motor converts direct current that is electrical energy into mechanical energy, which depend on magnetic fields. Maximum motors have internal mechanism which can be electromechanical or electronic, which changes direction of current flow periodically in part of the motor. A DC motor speed can be controlled using either a variable supply voltage or by changing the strength of current in its field windings. A universal motor can operate on direct current but is a light weight brushed motor used for portable power tools and appliances. Large DC motors are currently used in elevator and hoists, and in drives for steel rolling mills. Fig -3: Dc Motor LCD display LCD (Liquid Crystal Display) screen is an electronic display module and used in wide range of applications. A 16x2 LCD display is most commonly and widely used for many applications. These modules are used for sevensegmentand other multi segment LEDs. The reasons being LCDs are economical, which can be easily programmed has no
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 286 limitation of displaying special characters & even custom characters unlike seven segment display.16x2LCD determines or displays 16 charactersperlineandthereare2 such lines. And 5x7 pixel matrix each character is displayed. LCD consist of two registers command and data ,in which command register stores command instruction given to the LCD.A command is an instruction to complete a predefined task like initializing it, clearing its screen, setting the cursor position controlling display. Data register stores the data which is to be displayed on the LCD .It is an ASCII value of the character to be displayed on the LCD. Fig -4: LCD 7 segment display 3. CONCLUSIONS From an AUTOMATIC GOLD SPHERE DRILL MACHINE plays an important task of drilling a sphere automatically which avoids bend or crack, due to which redesigningofthesphere is completely avoided due to manual drilling.Hence,itcanbe further modified. REFERENCES [1] Adarsh Kumar ,J Ram Kumar ,Nishchal K. Verma, Sonal Dixit, have explained the concept of detection and classification of drill defects in the paper “Detection and Classification for faults in Drilling Process using Vibration Analysis”,97814799434/14/$31.00 [2] G.Niranjan, A.Chandini, P.Mamatha have explained the depth of automatic drillingmachineinthepaper Automated Drilling Machine in the paper Automated Drilling Machine with Depth Controllability”,International Journal ofScienceand Engineering Application Volume 2Issue 4, 2013, ISSN-2319-7560 BIOGRAPHIES Mutawalli Nikhat Altaf. Student at Sanjay Ghodawat Institute, Atigre. Japtiwale Shraddha Anil. Student at Sanjay Ghodawat Institute, Atigre. SuryawanshiShivprasad Bhagwan Student at Sanjay Ghodawat Institute, Atigre. Shinde Prachi P. Professor at Sanjay Ghodawat Institute, Atigre.