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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2608
DESIGN AND FABRICATION OF AGRICULTURAL SOLAR PUMP
Mr. Pandey Amitkumar1, Mr. Patil Rahul2, Mr. Pardeshi Ajay3, Mr.Rane Rajat4,
Prof. Choudhari Kushal5
1,2,3,4Student Mechanical Engineering Department , SSJCET, Maharashtra,India
5Asst Professor, Mechanical Engineering Department, SSJCET, Maharashtra,India.
-----------------------------------------------------------------------***------------------------------------------------------------------------
Abstract - Renewable energy sources that are abundant
in nature and Solar Energy source specially, has the
capability to provide energy requirements with almost zero
emission. The solar energy is available in large quantities
and no other source in renewable energy has as much
potential as solar energy. The solar-powered water pumping
system can be used in all walks of Works however it is widely
used and suitable for rural areas that witness energy crisis
situations. Due to geographical positions, sultanate of oman
and gulf region has ample sunshine throughout the year
which makes it ideal location for utilization of solar energy.
Farms, Villages, and Cattle herds in developing countries
need hydraulic output power of less than a 1kw (kilowatt).
Many of these users are too far away from an electrical grid
to economically tap that can be used as a source of power, or
engine-driven pumping system that tends to be highly
expensive as well as unreliable due to the high cost of
purchased fuel, insufficient maintenance and repair
capabilities.[4]
Key Words: Solar energy, Solar panel, Pump, Zero
Emission.
1. INTRODUCTION
Sun a huge source which generates energy through nuclear
fission of hydrogen nuclei into helium and as a by product
of this released energy in the sun the solar radiations are
emitted. This solar radiation then strike the earth surface
and the amount of solar radiation received by earth
surface is around 1367 W (watt) per square meter. These
solar radiation can then be used for several purposes like
heating, The power production in solar heating can be by
using flat plate collectors which absorbs and transfers heat
to form of a fluid (water or air). The solar power
production involves the use of photo voltaic cells to
convert solar radiation (energy) into electricity for further
utilization. Solar energy is also a renewable source of
energy which is free of cost and abundantly available in
nature and most importantly it is eco-friendly. Our system
makes uses of this solar radiation to produce power which
runs a agricultural water pump. Thus the power required
to run the pump is eliminated which removes the
dependency of farmers on grid power.[1]
1.1 Literature Review
Within the last couple years, A variety of studies have been
focused upon solar powered water pumping system. An
insight of similar studies is seen as follows: Solar water
pumps can provide simple, efficient and low labor
watering options for farms that require water in remote
and under-developed backward areas. Several key points
to keep in mind about solar water pumping systems
include: Water storage in metallic or plastic tanks is used
instead of power storage in battery. This reduces costs and
makes the system a lot simpler. A float switch also turns
the pump off when the tank is full[2].
An electronic pump controller system is used to smooth
out the current supply to the pump. It acts like an
automatic transmission in a sense that it helps the pump to
start and also operate in low light conditions. As we have
heard with the turtle and the hare, slow and steady wins
the race. Many solar pumps are made in regards to pump
slowly over the course of the day, this allows water to be
pushed over considerable distances and vertical rises.
Slow pumps require small diameter piping, reduced
installation cost. Slow pumps also require less power and
allow the use of limited water resources, such as a slowly
recharged well. To reduce the overall cost of a system,
water conservation should be practiced. Photovoltic or PV
modules are very expensive, and reducing water use in any
manner will save on the installation cost. Solar pumps are
generally most competitive in the case of smaller systems
where combustion engines are least economiv[3].
1.2 Principle of Solar Water Pump
Solar water pumping system is based on PV technology
that converts the sunlight into electricity to pump water.
The PV panels are then connected to a motor (DC or AC)
which converts the electrical energy supplied by PV panel
into form of mechanical energy which is then converted to
hydraulic energy by the pump. The capacity of a solar
pumping system to pump water consists of three main
variables: pressure, flow, and its power to the pump. For
design purposes, its pressure can be regarded as the work
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2609
done by a pump to lift or discharge a certain amount of
water up to the storage tank. The difference of elevation
between the water source and storage tank determines the
work, pump is supposed to do. The water pump will draw
out a certain power which a PV array needs to provide. A
schematic of a typical direct-coupled DC solar PV water
pumping system with MPPT.
1.3 Solar-Powered Water Pumping System
Configurations
There are basically two types of solar-powered water
pumping systems, Battery-coupled pumping system and
Direct-coupled pumping system. A variety of factors must
be taken into consideration, such as in Battery-coupled
water pumping systems; the systems consist of
photovoltaic (PV) panels, charge control, regulator,
batteries, pump controller, pressure switch and tank as
well as DC water pump shown below (Figure).
Fig (a): DC-Coupled Water Pumping System
Thus, during night and low light conditions, the system is
still capable to deliver a constant amount of water for
livestock. The use of batteries however has its drawbacks
such as; First, batteries can reduce the efficiency of the
overall system due to the fact that the operating voltage is
produced by the batteries and not the PV panels.
Fig (b): Battery-Coupled Pumping System
In case of direct-coupled pumping systems, the electricity
from the PV modules is sent to the pump, which then
pumps water through a pipe to where it is required. This
system is designed in such a way that it is used to pump
water only during the day. The amount of water pumped is
totally depends on the amount of sunlight falling on the PV
panels and the type of pump used. Due to the intensity of
the sun and the angle at which it hits the PV panel changes
throughout the day, And thus the amount of water pumped
by this system also changes throughout the day. For
example, during most favorable sunlight periods (late
morning to late afternoon on bright sunny days) the pump
operates near 100 percent efficiency with maximum
amount of water flow. However, (during early morning
and late afternoon), pump efficiency might drop by as
much as 25 percent or more under low-light conditions.
Water-storage capacity is also important in this pumping
system. During the cloudy days, pump efficiency may drop
off even more. And to make up for these fluctuating flow
rates, a good selection between the pump and PV
module(s) is very necessary to achieve efficient operation
of the desired system.
2. METHODOLOGY
The irrigation system consists of two main modules- Solar
water pumping module and Automatic irrigation module.
The Solar pumping module has the following components:
solar panel, control circuit, battery and a water pump
powered by the help of solar energy. The solar panels of
desired capacity is used to generate electrical energy that
can be used to drive the water pump. Convertor circuit is a
electric circuit used to convert the direct current (dc)
produced via solar panel into alternating current (ac).
Battery is also a component used to store the direct
current produced from the solar panel. In case of
Automatic Irrigation module all the various process in the
systems are automatic and do not require constant
tracking and feedbacks.
Components Used:
• Solar Panel
• Battery
• Centrifugal Pump
• Converter Circuit
• Water Tank
A. Solar Panel:
A solar panel is a packaged and connected assembly of
several photovoltaic cells. Solar panel is rated based on its
DC output power. It consists of crystalline silicon cell with
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2610
8 A/21.6 V; 40 watt power. It has a size of 500 mm x 700
mm. The efficiency of panel is inspected by the area of a
panel. Solar panels uses light energy coming from the sun
to generate electricity via form of photovoltaic effect.
Electrical connections are then made in series to achieve a
desired output voltage.
B. Battery:
An electric operated battery is a device consisting of one or
several electro-chemical cells with external connections
that are provided to power the electrical devices. Mostly
positive terminal of the battery is cathode and its negative
terminal is called anode. When connected to an external
circuit, the terminal marked as negative is the source of
electrons that will flow and transmit energy to an external
device.
C. Centrifugal Pump:
There are two types of pumps available in market either
reciprocating and centrifugal pump. We are using
centrifugal pump which can give maximum discharge as
compare to reciprocating one.
D .Converter Circuit:
A circuit called as convertor circuit is used to convert the
direct current (dc) produced via solar panel into
alternating current (ac) that can then be used to run the
water pump. Convertor circuit is placed after the battery
so that output from the battery is converted into ac current
before it is used.
E. Water Tank:
A tank is basically like a container where the water is
pumped and stored. The Tank is controlled using a (float)
switch.
Table-1: Bill of Materials
SR No. Component Description
1. Solar Panel Polycrystalline
500mm x700mm
2. Centrifugal
pump
Maximum Discharge
700LPH
3. Battery 12 volts
4. Electric Motor 0.25HP
Chart -1: Cost Comparisons of Pumping Systems
3. ADVANTAGES AND APPLICATIONS
3.1 Advantages:
• Prevents Wastage of Water.
• Requires no grid power supply.
• It relies on renewable source of energy.
• It does not require much feedback and attention of
people.
3.2 Application:
• Suitable in agricultural fields.
• Used to maintain experimental plants.
4. CONCLUSION
The Proposed solution solves the energy crisis of the
farmers as well as the government. With implementation
of this project the water wastage is now reduced and also
prevents the scarcity of water. This project also eliminates
the dependence of farmers on grid power supply for
irrigation purposes. As well as human intervention in
irrigation is reduced. Making possible a hassle-free
Irrigation system that supports production and also
reduces poverty and unemployment for poor farmers that
cannot afford and sustain over Grid supply for production.
0
2
4
6
8
10
12
14
16
2011 2013 2015 2017 2019
Solar PV
Disel Gen set
Conventional Power
costinRs
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2611
ACKNOWLEDGEMENT
We kindly thank Prof. Kushal Choudhari for his invaluable
support and esteemed guidance. We are also thankful to
Prof. Anwesh Virkunwar, Project Co-ordinator, Dr.
Rajashekhar Sardagi , HOD of Mechanical Engineering, Dr.
Geetha Jayaraj , Principal, Shivajirao S. Jondhale College of
Engineering and Technology, for their valuable inspiration,
encouragement and providing necessary facilities for the
study.
REFERENCES
[1]M.Goutham & B.Rahul,2018,Fabrication of Solar
Irrigation System,International Research Journal of
Engineering & Technology,Volume 05, Issue 02, ISSN:
2385-0056.
[2]M. Belarbi, K. Haddouche,(2006), A. Midoun "Modeling
and simulation of photovoltaic solar panel" WREEC.
[3]M. Chikh, A. Mahrane, A. Chikouche,(2008) “A proposal
for simulation and performance evaluation of stand-alone
PV systems”. Proc. 23th EPVSEC, Valence, Spain.
[4]Balkeshwar singh & Anil Kumar Mishra,2015,Utilization
of Solar Energy For Driving Water Pumping System,
,International Research Journal of Engineering &
Technology,Volume 02, Issue 03, ISSN: 2395-0056.
[5] C.M. Mohan Raj1, S. Sureshkannan2, A. Krishna2, R.
Manikandan2, T. Mukeshkanan2, 1Assistant Professor, 2 UG
Students Department of Mechanical Engineering, Nandha
College of Technology, Erode-52, Tamil Nadu, India.
Agricultural Water Pumping System with Auto Tracking,
ETEDM - 2018 Conference Proceedings, ISSN: 2278-0181

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IRJET- Design and Fabrication of Agricultural Solar Pump

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2608 DESIGN AND FABRICATION OF AGRICULTURAL SOLAR PUMP Mr. Pandey Amitkumar1, Mr. Patil Rahul2, Mr. Pardeshi Ajay3, Mr.Rane Rajat4, Prof. Choudhari Kushal5 1,2,3,4Student Mechanical Engineering Department , SSJCET, Maharashtra,India 5Asst Professor, Mechanical Engineering Department, SSJCET, Maharashtra,India. -----------------------------------------------------------------------***------------------------------------------------------------------------ Abstract - Renewable energy sources that are abundant in nature and Solar Energy source specially, has the capability to provide energy requirements with almost zero emission. The solar energy is available in large quantities and no other source in renewable energy has as much potential as solar energy. The solar-powered water pumping system can be used in all walks of Works however it is widely used and suitable for rural areas that witness energy crisis situations. Due to geographical positions, sultanate of oman and gulf region has ample sunshine throughout the year which makes it ideal location for utilization of solar energy. Farms, Villages, and Cattle herds in developing countries need hydraulic output power of less than a 1kw (kilowatt). Many of these users are too far away from an electrical grid to economically tap that can be used as a source of power, or engine-driven pumping system that tends to be highly expensive as well as unreliable due to the high cost of purchased fuel, insufficient maintenance and repair capabilities.[4] Key Words: Solar energy, Solar panel, Pump, Zero Emission. 1. INTRODUCTION Sun a huge source which generates energy through nuclear fission of hydrogen nuclei into helium and as a by product of this released energy in the sun the solar radiations are emitted. This solar radiation then strike the earth surface and the amount of solar radiation received by earth surface is around 1367 W (watt) per square meter. These solar radiation can then be used for several purposes like heating, The power production in solar heating can be by using flat plate collectors which absorbs and transfers heat to form of a fluid (water or air). The solar power production involves the use of photo voltaic cells to convert solar radiation (energy) into electricity for further utilization. Solar energy is also a renewable source of energy which is free of cost and abundantly available in nature and most importantly it is eco-friendly. Our system makes uses of this solar radiation to produce power which runs a agricultural water pump. Thus the power required to run the pump is eliminated which removes the dependency of farmers on grid power.[1] 1.1 Literature Review Within the last couple years, A variety of studies have been focused upon solar powered water pumping system. An insight of similar studies is seen as follows: Solar water pumps can provide simple, efficient and low labor watering options for farms that require water in remote and under-developed backward areas. Several key points to keep in mind about solar water pumping systems include: Water storage in metallic or plastic tanks is used instead of power storage in battery. This reduces costs and makes the system a lot simpler. A float switch also turns the pump off when the tank is full[2]. An electronic pump controller system is used to smooth out the current supply to the pump. It acts like an automatic transmission in a sense that it helps the pump to start and also operate in low light conditions. As we have heard with the turtle and the hare, slow and steady wins the race. Many solar pumps are made in regards to pump slowly over the course of the day, this allows water to be pushed over considerable distances and vertical rises. Slow pumps require small diameter piping, reduced installation cost. Slow pumps also require less power and allow the use of limited water resources, such as a slowly recharged well. To reduce the overall cost of a system, water conservation should be practiced. Photovoltic or PV modules are very expensive, and reducing water use in any manner will save on the installation cost. Solar pumps are generally most competitive in the case of smaller systems where combustion engines are least economiv[3]. 1.2 Principle of Solar Water Pump Solar water pumping system is based on PV technology that converts the sunlight into electricity to pump water. The PV panels are then connected to a motor (DC or AC) which converts the electrical energy supplied by PV panel into form of mechanical energy which is then converted to hydraulic energy by the pump. The capacity of a solar pumping system to pump water consists of three main variables: pressure, flow, and its power to the pump. For design purposes, its pressure can be regarded as the work
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2609 done by a pump to lift or discharge a certain amount of water up to the storage tank. The difference of elevation between the water source and storage tank determines the work, pump is supposed to do. The water pump will draw out a certain power which a PV array needs to provide. A schematic of a typical direct-coupled DC solar PV water pumping system with MPPT. 1.3 Solar-Powered Water Pumping System Configurations There are basically two types of solar-powered water pumping systems, Battery-coupled pumping system and Direct-coupled pumping system. A variety of factors must be taken into consideration, such as in Battery-coupled water pumping systems; the systems consist of photovoltaic (PV) panels, charge control, regulator, batteries, pump controller, pressure switch and tank as well as DC water pump shown below (Figure). Fig (a): DC-Coupled Water Pumping System Thus, during night and low light conditions, the system is still capable to deliver a constant amount of water for livestock. The use of batteries however has its drawbacks such as; First, batteries can reduce the efficiency of the overall system due to the fact that the operating voltage is produced by the batteries and not the PV panels. Fig (b): Battery-Coupled Pumping System In case of direct-coupled pumping systems, the electricity from the PV modules is sent to the pump, which then pumps water through a pipe to where it is required. This system is designed in such a way that it is used to pump water only during the day. The amount of water pumped is totally depends on the amount of sunlight falling on the PV panels and the type of pump used. Due to the intensity of the sun and the angle at which it hits the PV panel changes throughout the day, And thus the amount of water pumped by this system also changes throughout the day. For example, during most favorable sunlight periods (late morning to late afternoon on bright sunny days) the pump operates near 100 percent efficiency with maximum amount of water flow. However, (during early morning and late afternoon), pump efficiency might drop by as much as 25 percent or more under low-light conditions. Water-storage capacity is also important in this pumping system. During the cloudy days, pump efficiency may drop off even more. And to make up for these fluctuating flow rates, a good selection between the pump and PV module(s) is very necessary to achieve efficient operation of the desired system. 2. METHODOLOGY The irrigation system consists of two main modules- Solar water pumping module and Automatic irrigation module. The Solar pumping module has the following components: solar panel, control circuit, battery and a water pump powered by the help of solar energy. The solar panels of desired capacity is used to generate electrical energy that can be used to drive the water pump. Convertor circuit is a electric circuit used to convert the direct current (dc) produced via solar panel into alternating current (ac). Battery is also a component used to store the direct current produced from the solar panel. In case of Automatic Irrigation module all the various process in the systems are automatic and do not require constant tracking and feedbacks. Components Used: • Solar Panel • Battery • Centrifugal Pump • Converter Circuit • Water Tank A. Solar Panel: A solar panel is a packaged and connected assembly of several photovoltaic cells. Solar panel is rated based on its DC output power. It consists of crystalline silicon cell with
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2610 8 A/21.6 V; 40 watt power. It has a size of 500 mm x 700 mm. The efficiency of panel is inspected by the area of a panel. Solar panels uses light energy coming from the sun to generate electricity via form of photovoltaic effect. Electrical connections are then made in series to achieve a desired output voltage. B. Battery: An electric operated battery is a device consisting of one or several electro-chemical cells with external connections that are provided to power the electrical devices. Mostly positive terminal of the battery is cathode and its negative terminal is called anode. When connected to an external circuit, the terminal marked as negative is the source of electrons that will flow and transmit energy to an external device. C. Centrifugal Pump: There are two types of pumps available in market either reciprocating and centrifugal pump. We are using centrifugal pump which can give maximum discharge as compare to reciprocating one. D .Converter Circuit: A circuit called as convertor circuit is used to convert the direct current (dc) produced via solar panel into alternating current (ac) that can then be used to run the water pump. Convertor circuit is placed after the battery so that output from the battery is converted into ac current before it is used. E. Water Tank: A tank is basically like a container where the water is pumped and stored. The Tank is controlled using a (float) switch. Table-1: Bill of Materials SR No. Component Description 1. Solar Panel Polycrystalline 500mm x700mm 2. Centrifugal pump Maximum Discharge 700LPH 3. Battery 12 volts 4. Electric Motor 0.25HP Chart -1: Cost Comparisons of Pumping Systems 3. ADVANTAGES AND APPLICATIONS 3.1 Advantages: • Prevents Wastage of Water. • Requires no grid power supply. • It relies on renewable source of energy. • It does not require much feedback and attention of people. 3.2 Application: • Suitable in agricultural fields. • Used to maintain experimental plants. 4. CONCLUSION The Proposed solution solves the energy crisis of the farmers as well as the government. With implementation of this project the water wastage is now reduced and also prevents the scarcity of water. This project also eliminates the dependence of farmers on grid power supply for irrigation purposes. As well as human intervention in irrigation is reduced. Making possible a hassle-free Irrigation system that supports production and also reduces poverty and unemployment for poor farmers that cannot afford and sustain over Grid supply for production. 0 2 4 6 8 10 12 14 16 2011 2013 2015 2017 2019 Solar PV Disel Gen set Conventional Power costinRs
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2611 ACKNOWLEDGEMENT We kindly thank Prof. Kushal Choudhari for his invaluable support and esteemed guidance. We are also thankful to Prof. Anwesh Virkunwar, Project Co-ordinator, Dr. Rajashekhar Sardagi , HOD of Mechanical Engineering, Dr. Geetha Jayaraj , Principal, Shivajirao S. Jondhale College of Engineering and Technology, for their valuable inspiration, encouragement and providing necessary facilities for the study. REFERENCES [1]M.Goutham & B.Rahul,2018,Fabrication of Solar Irrigation System,International Research Journal of Engineering & Technology,Volume 05, Issue 02, ISSN: 2385-0056. [2]M. Belarbi, K. Haddouche,(2006), A. Midoun "Modeling and simulation of photovoltaic solar panel" WREEC. [3]M. Chikh, A. Mahrane, A. Chikouche,(2008) “A proposal for simulation and performance evaluation of stand-alone PV systems”. Proc. 23th EPVSEC, Valence, Spain. [4]Balkeshwar singh & Anil Kumar Mishra,2015,Utilization of Solar Energy For Driving Water Pumping System, ,International Research Journal of Engineering & Technology,Volume 02, Issue 03, ISSN: 2395-0056. [5] C.M. Mohan Raj1, S. Sureshkannan2, A. Krishna2, R. Manikandan2, T. Mukeshkanan2, 1Assistant Professor, 2 UG Students Department of Mechanical Engineering, Nandha College of Technology, Erode-52, Tamil Nadu, India. Agricultural Water Pumping System with Auto Tracking, ETEDM - 2018 Conference Proceedings, ISSN: 2278-0181