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Industrial Wireless Communication
Reliable, rugged, secure
Brochure · September 2009
SIMATIC NET
Answers for industry.
© Siemens AG 2009
SCALANCE – scalable performance2
Totally Integrated Automation from Siemens demonstrates in
a host of successful applications around the world the extent
to which integrated solutions can be created today with
shared tools and standardized mechanisms. Selective further
development of industrial communication with SIMATIC NET
is linked with this at a fundamental level.
A pioneering milestone in this development is SCALANCE, the
generation of active network components for establishing in-
tegrated networks.
These active network components are optimally coordinated
with each other. They have been designed for harsh industrial
environments and enable integrated, flexible and secure set-
up of a high-performance network.
Industrial Ethernet switching components
The communication network is of the utmost importance for automation solutions.
With SIMATIC NET, Siemens offers Industrial Ethernet switching components for
structuring networked machines and plants, and for integrating into the overall cor-
porate network. A graded portfolio of switches (SCALANCE X) and communications
processors with integral switch enables optimum solutions for all types of switching
tasks, and not only in harsh industrial environments.
Industrial Wireless LAN (IWLAN)
Thanks to wireless communication with programmable controllers, even greater
flexibility is achieved, maintenance work is simplified, and service and standstill
times reduced. The IWLAN solution from Siemens Industry makes these advantages
available through a coordinated portfolio of WLAN equipment for industrial use,
even for fail-safe communication in the context of operator and machine safety.
This includes IWLAN access points and client modules (SCALANCE W), wireless
interfaces for PROFIBUS and distributed I/O, mobile operator panels, planning soft-
ware, and extensive accessories.
Industrial Ethernet Security
By integrating into the corporate network, the increased wired and wireless net-
working of industrial plants enables a degree of integration and openness that pro-
vides many benefits such as remote access to plant sections over the Internet. How-
ever, this also results in certain risks with regard to data security. With its industrial
security concept, SIMATIC NET offers a safety solution that is specially designed for
industrial automation engineering and that satisfies the specific requirements of
this application environment. The security modules (SCALANCE S) and software are
easy to handle, and reaction-free integration into existing networking concepts is
possible.
SCALANCE – scalable performance
© Siemens AG 2009
Industrial Wireless LAN from Siemens 3
Industrial Wireless LAN from Siemens
Reliable, rugged, and secure
The key to market success lies in the provision and availability
of information, no matter when or where you need it. Thanks
to the use of mobile devices linked via wireless data networks
(e.g. wireless LAN), the efficiency of processes can be signifi-
cantly improved. The primary benefit of wireless solutions is
the simple and flexible availability of mobile or hard to access
stations.
Mobile communication increases a company's competitive-
ness, as it helps achieve greater flexibility through the use of
wireless communication to automation devices and industrial
terminal devices. As a result you can simplify maintenance
work, reduce service costs and downtimes and deploy your
personnel optimally.
The WLAN IEEE 802.11 standard does not have the
necessary specifications for use in an industrial environment.
SIMATIC NET made several enhancements to radio products in
accordance with the requirements of automation, thus creat-
ing the Industrial Wireless LAN (IWLAN).
Industrial Mobile Communication stands for wireless commu-
nication in industry. It is based on international standards,
such as IEEE 802.11 at 2.4 GHz and 5 GHz, and data transfer
rates of up to 54 Mbit/s.
The integration of wireless communication in industry is
opening up a wide range of opportunities previously not avail-
able with a wired solution: Demanding applications, such as
those with strict real-time requirements, were until recently
considered a no-go area for radio technology. The use of radio
on dynamic machines saves cabling materials and mainte-
nance costs, automated guided vehicle systems can obtain
data without the need for cables and the choice of route is not
restricted.
Part of TIA
Totally Integrated Automation (TIA) provides a complete
range of products and systems for automation in all sectors of
industry – from incoming goods through the production pro-
cess to the delivery of goods, and through all levels, from the
field level to production management right up to company
management. The tools access a common database. This
saves input costs and ensures project-wide consistency.
Possible applications
■ Automated guided vehicle systems (AGV) and over-
head monorail conveyors;
prevents wear and offers high flexibility for traffic
routing thanks to the wireless transfer of data to the
vehicles
■ Cranes;
high flexibility through access to data communica-
tion with the moving unit independent of the
location
■ Wireless access to field devices for configuration and
testing without costly adaptation of the control
cabinet
■ Communication with moving nodes
(e.g. mobile controls and devices), storage and
retrieval machines, conveyor systems, conveyor
belts, rotating machines, trucks
■ Wireless linking of communication segments for
rapid commissioning or for cost-effective network-
ing, where otherwise the installation of cables would
result in considerable costs (e.g. public highways,
rivers, lakes, railways)
■ Water supply and waste-water disposal;
monitors and controls water catchment, pumping
stations and water treatment plants, for example, via
GPRS, mobile phone and the Internet
© Siemens AG 2009
IWLAN applications4
IWLAN applications
Open-cast mining
Task specification
• In open-cast mining, the transfer of data between the base
station and the plaster gypsum stacker should be carried
out online
• Rugged and industry-standard components should be suit-
able for outdoor use
• The solution should offer a reliable wireless and mainte-
nance-free system
• MS Office applications should be integrated in the commu-
nication system
• The components should offer long-term availability
Solution
• The SCALANCE W788-1RR access points are used to estab-
lish the wireless data transfer. This avoids the costly cabling
involved in setting up a communicationsystemandthe result-
ing wear, which leads to prolonged failures and high costs.
• Thanks to their industry-standard design with IP65 degree
of protection, the IWLAN components are protected
against water and dust and can be used outdoors at tem-
peratures as low as -20 °C.
• The cyclic execution of data packets permits a strict real-
time and reliable radio connection. Interference within the
industrial environment does not affect the radio connec-
tion, as redundancy mechanisms, packet repetitions and
modern encryption mechanisms ensure a reliable and se-
cure data transfer.
• Within the established radio field, you can use the
277F IWLAN Mobile Panel terminal device to access up-to-
date data online from any location
• The SNMP OPC server makes it easy to integrate MS Office
applications in the solution. As a result, the solution can
provide important communication parameters for the com-
munication system.
Benefits
• Mobile data exchange of up-to-date online data
• Cost savings thanks to the reduction in maintenance work
and longer intervals
• Significant increase in availability
• Integration of MS Office applications
• Investment protection thanks to long-term availability of
the components
Point-to-point connection up to 1 km between the control room and the bucket-wheel excavator
PC with SNMP
OPC-server
Bucket-wheel excavator
Control room
G_IK10_XX_30200
Mobile Panel
277F IWLAN
Client Module
SCALANCE
W747-1RR
SIMATIC HMIS7-400F
Access Point
SCALANCE
W788-1RR
Antenna
ANT793-8DR
Antenna
ANT793-8DR
Industrial Ethernet
PROFINET
Industrial Ethernet
PROFINET
© Siemens AG 2009
IWLAN applications 5
Automotive production
Task specification
• The number of nutrunners used in vehicle final assembly
should be reduced. The existing solution uses one nutrun-
ner for each cycle and each barcode detection
• Since the hard-wired solution with slip rings results in high
maintenance costs, a reliable wireless communication so-
lution is required to increase efficiency and reduce setup
times
• The products should be industrialized and available world-
wide
• Investment protection is also required by ensuring the
long-term availability of the components used
Solution
• The IWLAN RCoax Cable – a silicon-free leaky wave cable –
is used along the coding rail to enable wireless data trans-
fer. It generates a defined conical and reliable radio field,
which is easy to route. The RCoax Cable is therefore ideal
for use in demanding radio environments and in all types of
rail-mounted vehicles.
• The feed-in station for the RCoax Cable consists of
SCALANCE W788-1RR IWLAN access points in accordance
with IEEE 802.11 b/g (2.4 GHz), with data transfer rates of
up to 54 Mbit/s.
• The SCALANCE W747-1RR client module is installed as a
mobile station. As a result, the same mobile unit can be
used for all applications, and consequently one mobile
nutrunner can be employed for multiple cycles.
• In addition, the use of SCALANCE W747-1RR offers the
option of using up to eight terminal devices.
• The terminal devices and the SCALANCE
W747-1RR client module in the hanger are connected to a
SCALANCE X208PRO Industrial Ethernet switch using M12
Ethernet technology.
System solution for nutrunner controllers with RCoax Cable and
SCALANCE W747-1RR
Benefits
• Low investment costs owing to the reduced number of
nutrunners
• Reduction in maintenance costs and downtimes thanks to
a reliable wireless and wear-free data transfer to mobile
communication partners
• Decreased downtimes in case of failures owing to the use
of the C-PLUG (Configuration Plug); devices can be re-
placed without the need for specialist personnel or a pro-
gramming device
• Reduction of operator activity, for example scanning, cycle
transfer, travel time allows higher throughput
• Easy to change models, dependent only on material logis-
tics
• Possibility of integrating additional quality assurance appli-
cations
• Complete nutrunner data can be loaded via the IWLAN line
S7-300
with CP 343-1
RCoax cable
Segment 1
Nutrunner
control
Hangers ET 200pro
Industrial Ethernet
PROFINET
G_IK10_XX_30048
SCALANCE
X208PRO
SIMATIC HMI
Access Point
SCALANCE
W788-1RR
Client Module
SCALANCE
W747-1RR
Antenna
ANT792-4DN
© Siemens AG 2009
IWLAN applications6
IWLAN applications
Crane control
Task specification
• An existing PROFIBUS network should be wirelessly
expanded so that it can monitor and control cranes via a
network control level
• The existing PROFIBUS network should be integrated in
PROFINET
• The solution should be reliable and high-performing and
offer high availability
Solution
• The wireless connection to the network control level is
achieved using a SCALANCE W788-1PRO access point,
which receives the data from the individual PROFINET sub-
networks
• The data from the PROFINET subnetworks is bundled by
SCALANCE W744-1PRO client modules
• SCALANCE X208 switches are used for the wireless connec-
tion to the control level of the PROFINET network. These are
each equipped with eight RJ45 ports and form the point of
intersection for the PROFINET IO controller and the
ET 200pro
• The FastConnect system with IE FC Standard Cable and
IE FC Flexible Cable is used with the IE FC RJ45 plugs to
create the network
Benefits
• The radio network's excellent method of operation and
802.11b (11Mbit/s) radio standard ensure interference-
free operation
• The existing PROFIBUS networks are optimally integrated in
the PROFINET solution
• Different versions of the Industrial Ethernet FC cables are
available to suit the particular application (for occasional
movement). They are compatible with PROFINET and have
UL approval, making them suitable for use in the USA as
well
• The FC cables with the IE FC RJ45 plug are designed to work
perfectly together and greatly reduce installation times
© Siemens AG 2009
IWLAN applications 7
Crane 1 Crane 2 Tank farm
Converter Converter
Automatic guided
vehicle system 2
Automatic guided
vehicle system 1
ConverterConverter
Control level
Industrial Ethernet
PROFINET
G_IK10_XX_30193
Client
Module
SCALANCE
W746-1
Antenna
ANT795-6MN
Antenna
ANT795-6MN
Client
Module
SCALANCE
W746-1
SCALANCE
X208
Client Module
SCALANCE
W746-1PRO
ET 200S ET 200S
SCALANCE
X208
ET 200S
Operator
Panel
SIMATIC S7-300
SCALANCE
X208
ET 200S
Operator
Panel
SIMATIC S7-300
Client Module
SCALANCE
W746-1PRO
ET 200S
SCALANCE
X208
ET 200S
SCALANCE
X208
Operator
Panel
ET 200S
SIMATIC S7-300
ET 200S
SCALANCE
X208
ET 200S
SCALANCE
X208
Access Point
SCALANCE W788-1PRO
Operator
Panel
ET 200S
SIMATIC S7-300
© Siemens AG 2009
IWLAN applications8
IWLAN applications
Harbor plant / Container logistics
Task specification
• A rugged radio system should be installed for outdoor use
in a container handling system at the port of Hamburg.
With this solution, containers should be loaded and un-
loaded via IWLAN using automated guided vehicle systems
(AGVS). Both the driving area and the lanes between the
storage blocks should be inspected reliably and economi-
cally, the system should be expandable and be insensitive
to interference even as the number of vehicles rises.
• The system should be reliable and work together with other
networks that are already in place, as the changeover to the
new system can only take place step by step.
• Solid, expert support should be provided by the manufac-
turer during implementation and installation.
Benefits
• The radio network's excellent method of operation and
IEEE 802.11b (11Mbit/s) radio standard ensure inter-
ference-free operation
• Savings in costs, as the existing infrastructure (masts and
antennas) could be retained
• Targeted on-site support during implementation and com-
missioning
• Expandable radio network for further investments in the
future
Solution
• For the inspection of the driving area and lanes in-be-
tween, 11 SCALANCE W786-1PRO access points are used to
operate 54 automated guided vehicle systems (AGV), guar-
anteeing optimum coverage of the radio area involved. The
access points with IP65 degree of protection are resistant to
salt spray and designed for operation at temperatures rang-
ing from -40 °C to +70 °C. They therefore ensure reliable op-
eration in the outdoor area of a harbor plant .
• The SCALANCE W744-1 client modules with ANT795-6MN
antenna are used in the automated guided vehicle systems
to ensure compact integration.
• The radio network is based on the IEEE 802.11 standard
and is therefore reliable and free from interference. The
roaming function enables the automated guided vehicle
systems to move freely within the radio field.
• Coordination with existing networks was already taken into
consideration during advance planning, and successfully
put into practice.
• Under consideration of the existing infrastructure, a new,
more powerful antenna was installed on the vehicles, en-
suring that the connection is not interrupted when contain-
ers of various sizes are used.
Antenna ANT795-6MN Antenna ANT795-6MN
Automatic guided
vehicle system
Emission field of
the transport area
Antenna ANT795-6MN
Storage block Storage block Storage block
G_IK10_XX_30194
Access Point
SCALANCE
W786-1PRO
Access Point
SCALANCE
W786-1PRO
Access Point
SCALANCE
W786-1PRO
Client Module
SCALANCE
W744-1
SIMATIC S7-300
Client Module
SCALANCE
W744-1
SIMATIC S7-300
Client Module
SCALANCE
W744-1
SIMATIC S7-300
. . .
. . .
© Siemens AG 2009
IWLAN applications 9
Task specification
• In the production of visually guided gantry robots, a scal-
able, expandable automation platform should be estab-
lished for general tasks, such as palletizing and depalletiz-
ing heavy goods at high speed and with high precision
• The aim is to significantly cut installation and commission-
ing costs, as large distances have to be covered in the plant
• Commercially available components should be used to
achieve the solution
• A wireless, open and user-friendly safety system should be
installed
Solution
• To achieve the solution, a single network is established for
standard and safety data
• SCALANCE W788-1RR access points with rapid roaming
function are employed, the controller is the SIMATIC S7-300
CPU315F-2 PN/DP, distributed peripherals consists of the
ET 200S, with safety, light curtains and vision system.
The physical side of the network is achieved with the
FastConnect cable system with SCALANCE X208 switch
• An integrated engineering support environment is
installed
Benefits
• Easier operation due to the use of a single network for
all applications (image processing, safety, peripherals,
motor control)
• Wireless and safety components are contained in a single
network, simplifying engineering and diagnostics
• Cabling costs are cut by 30%, installation time is reduced
and commissioning is facilitated
Control cabinet
Portal robot
Monitor +
keyboard
Camera
Camera
G_IK10_XX_30195
Industrial Ethernet
PROFINET
max.70m
CPU 315F-2PN/DP
TD17
Access Point
SCALANCE W788-1RR
SIMOTION
ET 200S FMicrobox
Client Module
SCALANCE
W747-1RR
SCALANCE
X208
SCALANCE
X208
Safety-related operation of robots
© Siemens AG 2009
IWLAN applications10
IWLAN applications
Equipment for the public transport system
Task specification
• The solution should enable wireless data transfer from
every individual bus to the master computer at the depot
• All network stations in every bus should be assigned the
same IP addresses. This is made possible by the NAT
(Net Address Translation) function.
• The radio network should be reliable and rugged, and with-
stand the vibrations of buses in road traffic
• The products must also be suitable for outdoor use
Solution
• SCALANCE W786-1PRO devices are employed as access
points for connection to the master computer.
• A total of 450 buses will be equipped with the
SCALANCE W746-1 IWLAN clients and unmanaged
SCALANCE X108 switches. All network stations can be
assigned the same IP addresses.
Benefits
• Extremely rugged IWLAN products, which are unaffected
by shaking and jolting and can be used in a broad temper-
ature range of -20 °C to +60 °C
• The radio network's excellent method of operation
and IEEE 802.11b (11 Mbit/s) radio standard ensure inter-
ference-free operation
• SCALANCE W products are standard products
• Siemens guarantees that spare parts will be kept in stock
for 10 years
Antenna ANT795-6MN
- Board computer
- Info system
(trailer)
- Schedule data
Buses
DHCP server/
main computer
Bus depot
Client Module
SCALANCE
W746-1
Switch
SCALANCE
X108
PC
Access Point
SCALANCE
W786-1PRO
G_IK10_XX_30196
© Siemens AG 2009
IWLAN applications 11
Wireless control and monitoring for production, the office, the warehouse
and outdoors
Task specification
• The existing two-way radio devices should be replaced, and
a wireless system for controlling and monitoring the pro-
duction area, the office, the warehouse and outdoor areas
should be installed
• In addition, RFID coding and automatic monitoring func-
tions should be connected wirelessly to the central man-
agement system using WLAN in conformity with the
IEEE 802.11b standard
• The infrastructure must be adapted to other applications,
such as VoIP and PDA
Solution
• 31 SCALANCE W786-2HPW thin access points are installed
in the production bay and warehouse, to ensure robust
wireless access
• In addition, eight wireless HiPath access points are installed
in the offices
• Two HiPath wireless controllers with redundant control for
39 access points
Benefits
• One central controller for managing and ensuring the reli-
ability of the network
• The use of PDAs allows paper-free management of the job
order system
• Two-way radio devices can be replaced by the implementa-
tion of RFID, reliable automation in accordance with the
IEEE 802.11 industrial standard, and container monitoring
• More rugged architecture with rugged SCALANCE W access
points for outdoor use at temperatures ranging from
-40 °C to +70 °C
Laser scanners Handheld terminal
HiPath Wireless Controller
Access Point
SCALANCE
W786-2HPW
Access Point
SCALANCE
W786-2HPW
Access Point
SCALANCE
W786-2HPW
Access Point
SCALANCE
W786-2HPW
OptiPointPDA
PC
G_IK10_XX_30197
Industrial Ethernet
Mobile Panel PC
© Siemens AG 2009
IWLAN and SINAUT applications12
IWLAN and SINAUT applications
Water supply
Task specification
• The entire water supply for a community should be moni-
tored and controlled in one integrated system. To this aim,
wells and pumping stations for the water catchment must
be networked, and water treatment plants, pumping sta-
tions and elevated storage reservoirs for the water supply
must be integrated in the system.
• The entire system should be monitored and controlled
from a central waterworks that acts as the control center.
Solution
• All process stations are controlled locally by a
SIMATIC S7-200.
• WLAN is used to connect the well stations and elevated
storage reservoirs directly to WinCC or WinCC flexible in the
main control center (a line-of-sight connection over an un-
inhabited area permits longer distances to be covered)
• More remote stations can be reached via GPRS.
The SINAUT MD720-3 modem is linked to a SIMATIC S7-200
via a serial interface and fitted with a GSM antenna.
• The SINAUT MICRO SC program package manages the con-
nection of the S7-200 stations linked via GPRS and is con-
nected to the control and observation system via OPC.
• Operating personnel can directly intervene in the process,
for example to switch pumps on/off or actuate valves, using
control commands and by inputting set points.
• The optional "Alarm Control Center Micro Edition" OPC
client allows contingency personnel to be informed by text
message if parameters are exceeded. If an employee can-
not be reached, a different employee is automatically noti-
fied, until the system receives a call back from the service
personnel.
Benefits
• Efficient, cost-effective control of the entire drinking water
supply system via a single main control center
• Easy installation and low investment costs owing to the use
of an existing GSM/GPRS radio network for a permanent
online connection
• Very low operating costs, thanks to:
- Low-cost GPRS volume call rates and low mandatory data
volume (e.g. 2 – 4 MB per month)
- The mobile phone provider is responsible for servicing
and maintaining the communication network
- Standard SIM cards can be used. There are no monthly
charges for a VPN from the mobile phone
provider, because the security functions are integrated in
the GSM/GPRS modules
• Low investments costs and flexible wireless expansion with
Industrial Wireless LAN means that applications requiring a
broader transmission bandwidth (camera, VoIP, etc.) can
also be incorporated
S7-200
station
with CP 243-1
S7-200 station
with MD720-3
S7-200 station
with MD720-3
SCALANCE
W786-1PRO
as Client
Antenna
ANT 792-8DN Central control
center
Antenna
ANT 792-8DN
OPC Client e.g.
WinCC flexible,
WinCC
SINAUT MICRO SC
OPC-server and
connection manager
G_IK10_XX_30202
Access Point
SCALANCE
W786-1PRO
Internet
GSM/GPRS-
Provider
Industrial Ethernet
© Siemens AG 2009
IWLAN and SINAUT applications 13
Task specification
• Remote monitoring and control of a sewage plant
• Operating data and time stamps should be recorded and
transferred using a low-cost GPRS/Internet connection
• Automatic notification of contingency staff in the event of
critical conditions at the plant
Solution
• A SCADA computer with WinCC is used in the main control
center, enabling all process states of distributed stations
(sewage treatment plants, rain overflow basins, etc.)
to be displayed and archived, and all connected assemblies
to be remotely controlled.
• The VPN function of SCALANCE S encodes and decodes all
the data that needs to be transferred. Data transfer to and
from the stations is achieved via GPRS/Internet or via the
local Wireless LAN network.
• SIMATIC S7-300 controllers with TIM 3V-IE are used in
the stations. The GPRS router MD741-1 and SCALANCE
W786-1PRO access point are used as data communication
equipment.
• Contingency personnel are notified by text message or fax
in the event of alarms or important process events (e.g. if
limit values are exceeded). If an employee cannot be
reached, the escalation strategy of the notification system
continues the attempt to notify other employees until the
system has received a positive acknowledgement by ser-
vice personnel.
Benefits
• Easy installation and low investment costs because an
existing radio network is used
• Low operating costs, thanks to:
- Low-price GPRS volume call rates
- The mobile phone provider is responsible for servicing
and maintaining the communication network
- Standard SIM cards can be used. There are no monthly
charges for a VPN from the mobile phone
provider, because the security functions are integrated in
the SCALANCE S and MD741-1 modules
• A flexible communication network: Transmission routes
and further stations can be added to the network in a mod-
ular fashion
Phone
SMS/
E-mail Fax
Wastewater disposal
© Siemens AG 2009
Wireless communication for the industrial sector14
Wireless communication for
the industrial sector
Reliable, rugged, secure
IWLAN is especially suitable for demanding industrial applica-
tions that require end-to-end, reliable and secure radio com-
munication:
Integrated communication
Perfectly matched communication produces enable smooth
operation from the field to the office, from wired PROFIBUS
and Industrial Ethernet to the wireless world of Industrial
Wireless LAN. This significantly increases the level of effective-
ness, since all production and management stations and sys-
tems can be used end-to-end.
By connecting an IWLAN access point (e.g. SCALANCE
W788-1PRO) to the Ethernet network you can produce a radio
connection to the mobile stations. The latter are connected
via radio or a client module, e.g. SCALANCE W746-1PRO, to
which the mobile station is connected with a cable.
Existing controllers and processes can be accessed without in-
curring excessive additional cabling costs.
By using a radio connection and the roaming function, you
can move freely within the range of the Industrial Wireless
LAN network and monitor the process from various locations.
Industrial Wireless LAN
with rapid roaming and Safety
Industrial Wireless LAN
with rapid roaming
Positioning of technology
Wireless LAN
IEEE 802.11
Industrial Wireless LAN
(IWLAN)
G_IK10_XX_30204
Performance
© Siemens AG 2009
Wireless communication for the industrial sector 15
Our industrialized products for wireless communication distin-
guish themselves through their reliability, ruggedness, suit-
ability to harsh industrial environments, and security.
Reliability
• Redundancy mechanisms and packet repetitions
• A dedicated data transfer rate prevents delays when
accessing the data traffic or even production downtimes.
• Defined transfer times (real-time requirements) and a
dedicated data transfer rate are achieved by the use of real
time and provide the stations with cyclic radio traffic
• Redundant network concepts: Radio channels can be de-
signed redundantly with a changeover time of a few milli-
seconds, so that the application is not influenced by packet
repetitions or interference in the radio channel.
• Monitoring of the radio connection
• The C-PLUG swap medium saves engineering and configu-
ration data, enabling the device to be replaced quickly and
without the need for specially trained personnel.
• The iPCF function allows you to rapidly transfer mobile sta-
tions from one radio field to the next to prevent
interruption of PROFINET IO communication. You can oper-
ate multiple wireless PROFINET IO devices simultaneously
in real time.
• Access is controlled by an authentication process
Ruggedness and industrial capability
• Temperature fluctuations from -40 °C to +70 °C
• Operation in environments with dust and water (IP65)
• Rugged housing and mechanical protection from shocks
and vibrations
• Resistant to UV radiation and salt spray
• Accessories, such as antennas, power supply units and
cabling, are produced for use in industry.
• Power and data are transferred with Power-over-Ethernet
via a single line (IEEE 802.3af)
Security
• Advanced Encryption Standard (AES) data encryption
• A secure login (HTTPS, SSH) protects devices from misuse
• Integration in a security concept with Virtual Private Net-
works (VPN)
• Security-related signals, such as emergency stop, for exam-
ple, are integrated in the radio field
• A high level of data security is achieved through the use of
new mechanisms, such as WPA2/IEEE 802.11i
• Approved for operation in hazardous areas in Zone 2
(ATEX)
IEEE 802.11IEEE 802.11IEEE 802.11
Access by nodes with
critical
data can be predicted
Nodes 1, 2 and 3 may predictably
access the radio channel, controlled
by SCALANCE W-780
Node 4 "only" gains access
to the radio channel in 3rd cycle
Client 6
Client 5
Client 4
Client 3
Client 2
Client 1
TimeData rate
reserved
Data rate
reserved
Data rate
reserved
© Siemens AG 2009
Industry-standard products for wireless communication16
Industry-standard products for
wireless communication
SCALANCE W
The radio connection with Industrial Wireless LAN (IWLAN)
offers such high performance that it can even meet the strict
real-time requirements of PROFINET IO – even in demanding
industrial environments.
Access points
• SCALANCE W-788 in IP65-rated design for installation with-
out control cabinet
• SCALANCE W-786 in IP65-rated design for demanding
climate requirements both indoors and outdoors
• SCALANCE W-784 in IP30-rated design for installation in
control cabinets or integration in devices
SCALANCE W788-2RR and SCALANCE W786-2HPW can be
used for operation with HiPath WLAN controllers for compre-
hensive solutions in the office and in production. Integration
of optiPoint WLAN phones (Voice over WLAN) is possible.
Client modules
• SCALANCE W744-1PRO, SCALANCE W746-1PRO,
SCALANCE W747-1RR in IP65-rated design for installation
without control cabinet
• SCALANCE W744-1, SCALANCE W746-1, SCALANCE
W747-1 in IP30-rated design for installation in control cabi-
nets or integration in devices
• IWLAN/PB Link PN IO for wireless network transition in a
PROFIBUS environment
Antennas
• IWLAN RCoax Cable leaky wave cables for use in monorail
conveyors, for example
• Unidirectional and omnidirectional antennas for different
radio field architectures
Engineering tool
• SINEMA E is an engineering tool for the visualization and
planning of IWLAN networks
SINAUT MICRO
SINAUT MICRO is used for the wireless networking of individ-
ual devices via radio using GSM/GPRS and a provider
• GSM/GPRS modems MD720-3 and MD741-1 provide wire-
less monitoring and control of simple telecontrol tasks
© Siemens AG 2009
Industry-standard products for wireless communication 17
Industry-standard products for
wireless communication
Access points
The access points of the SCALANCE W-780 product line are
optimized for the configuration of Industrial Wireless LAN
(IWLAN) wireless networks for 2.4 GHz or 5 GHz with data
transmission rates up to 54 Mbit/s; they can be used in all ap-
plications that require a high degree of operational reliability
especially under extremely harsh environmental conditions.
• They are suitable for any application:
- SCALANCE W-788 for cabinet-free assembly
- SCALANCE W-786 for demanding climatic requirements
- SCALANCE W-784 for installation in a cabinet or integra-
tion in devices
• Reliable thanks to rugged, impact-resistant housing, pro-
tected from water and dust (IP65), resistant to shock, vibra-
tion and electromagnetic fields
• Approved for operation in hazardous areas in Zone 2
• Demanding applications with real-time and redundancy
requirements, such as PROFINET, PROFIsafe or video
• In conformance with standards as it supports IEEE 802.11;
additional expansion by means of software functions espe-
cially for applications demanding high reliability, e.g. chan-
nel hopping procedure (iHOP) and cyclic real-time data
traffic and extremely fast roaming (iPCF)
• Several operating modes in one device:
- Set up of wide area wireless networks (infrastructure)
with ranges of up to 30 m indoors and approx. 100 m
outdoors
- Point-to-point connection of Industrial Ethernet seg-
ments over large distances (several 100 m)
• Support with planning, simulation, configuration, site sur-
vey and documentation with the SINEMA E engineering
tool, wizards and online help; easy management with Web
server and SNMP
• Quick commissioning of access points with the optional
swap medium PRESET-PLUG and quick device exchange in
case of faults with the optional swap medium C-PLUG
(Configuration Plug)
SCALANCE W-784
• In IP30-rated design for installation in control cabinets or
integration in devices
• Redundant power supply using Power over Ethernet
(48 V DC in accordance with IEEE 802.3af) and 18-32 V DC
• A radio interface (configurable to 2.4 GHz and 5 GHz)
• Rapid roaming for fast transfer from one access point to
the next, particularly suitable for PROFINET IO
SCALANCE W-786
• In IP65-rated design for demanding climate requirements
of -40 to +70 °C indoors and outdoors. Salt-spray resistance
allows use in harbor applications, offshore plants or in con-
tainer logistics
• Indestructible construction, ideal for solutions in railway
stations, in public spaces or public transport. The product
does not have any destructible parts on the outside, and
thus achieves savings on spare parts, maintenance and
additional mechanical protective equipment.
• Versions designed for operation with Hipath WLAN control-
lers
• Flexible for use with 12-24 V DC or 110-230 V AC
• Fiber-optic connection for greater distances
• Up to three radio interfaces in one device (2.4 or 5 GHz)
SCALANCE W-788
• In IP65-rated design for installation without control cabinet
• Redundant power supply using Power over Ethernet
(48 V DC in accordance with IEEE 802.3af) and 18-32 V DC,
as commonly used in industry
• Rapid roaming for fast transfer from one access point to the
next, particularly suitable for PROFINET IO
• SCALANCE W788-2RR designed for operation with HiPath
WLAN controllers
© Siemens AG 2009
Industry-standard products for wireless communication 17
Industry-standard products for
wireless communication
Access points
The access points of the SCALANCE W-780 product line are
optimized for the configuration of Industrial Wireless LAN
(IWLAN) wireless networks for 2.4 GHz or 5 GHz with data
transmission rates up to 54 Mbit/s; they can be used in all ap-
plications that require a high degree of operational reliability
especially under extremely harsh environmental conditions.
• They are suitable for any application:
- SCALANCE W-788 for cabinet-free assembly
- SCALANCE W-786 for demanding climatic requirements
- SCALANCE W-784 for installation in a cabinet or integra-
tion in devices
• Reliable thanks to rugged, impact-resistant housing, pro-
tected from water and dust (IP65), resistant to shock, vibra-
tion and electromagnetic fields
• Approved for operation in hazardous areas in Zone 2
• Demanding applications with real-time and redundancy
requirements, such as PROFINET, PROFIsafe or video
• In conformance with standards as it supports IEEE 802.11;
additional expansion by means of software functions espe-
cially for applications demanding high reliability, e.g. chan-
nel hopping procedure (iHOP) and cyclic real-time data
traffic and extremely fast roaming (iPCF)
• Several operating modes in one device:
- Set up of wide area wireless networks (infrastructure)
with ranges of up to 30 m indoors and approx. 100 m
outdoors
- Point-to-point connection of Industrial Ethernet seg-
ments over large distances (several 100 m)
• Support with planning, simulation, configuration, site sur-
vey and documentation with the SINEMA E engineering
tool, wizards and online help; easy management with Web
server and SNMP
• Quick commissioning of access points with the optional
swap medium PRESET-PLUG and quick device exchange in
case of faults with the optional swap medium C-PLUG
(Configuration Plug)
SCALANCE W-784
• In IP30-rated design for installation in control cabinets or
integration in devices
• Redundant power supply using Power over Ethernet
(48 V DC in accordance with IEEE 802.3af) and 18-32 V DC
• A radio interface (configurable to 2.4 GHz and 5 GHz)
• Rapid roaming for fast transfer from one access point to
the next, particularly suitable for PROFINET IO
SCALANCE W-786
• In IP65-rated design for demanding climate requirements
of -40 to +70 °C indoors and outdoors. Salt-spray resistance
allows use in harbor applications, offshore plants or in con-
tainer logistics
• Indestructible construction, ideal for solutions in railway
stations, in public spaces or public transport. The product
does not have any destructible parts on the outside, and
thus achieves savings on spare parts, maintenance and
additional mechanical protective equipment.
• Versions designed for operation with Hipath WLAN control-
lers
• Flexible for use with 12-24 V DC or 110-230 V AC
• Fiber-optic connection for greater distances
• Up to three radio interfaces in one device (2.4 or 5 GHz)
SCALANCE W-788
• In IP65-rated design for installation without control cabinet
• Redundant power supply using Power over Ethernet
(48 V DC in accordance with IEEE 802.3af) and 18-32 V DC,
as commonly used in industry
• Rapid roaming for fast transfer from one access point to the
next, particularly suitable for PROFINET IO
• SCALANCE W788-2RR designed for operation with HiPath
WLAN controllers
© Siemens AG 2009
Industry-standard products for wireless communication18
Industry-standard products for
wireless communication
Client modules and IWLAN/PB Link PN IO
SCALANCE W744-1/W744-1PRO,
SCALANCE W746-1/ W746-1PRO and
SCALANCE W747-1/W747-1RR
The Ethernet Client Modules from the SCALANCE
W-740 product line are optimal for linking Industrial Ethernet
stations to an Industrial Wireless LAN (IWLAN) radio network
for 2.4 GHz or 5 GHz with baud rates of up to 54 Mbit/s.
• They are suitable for any application:
For cabinet-free design for industrial and automation envi-
ronments or integrated in devices and cabinets
• Reliable thanks to rugged enclosure, protected from water
and dust (IP65), resistant to shock, vibration and electro-
magnetic fields
• Approved for operation in hazardous areas in Zone 2
• Demanding applications with real-time and redundancy
requirements, such as PROFINET, PROFIsafe or video
• In conformance with standards as it supports IEEE 802.11;
additional expansion by means of software functions espe-
cially for applications demanding high reliability, e.g. chan-
nel hopping procedure (iHOP)and cyclic real-time data traf-
fic and extremely fast roaming (iPCF)
Additionally for SCALANCE W746-1/W746-1PRO and
W747-1/W747-1RR
• Connections can be established with up to 8 stations
Additionally for SCALANCE W747-1/W747-1RR
• Rapid roaming for the high-speed transfer of mobile sta-
tions from one radio field to the next for access points
IWLAN/PB Link PN IO
The IWLAN/PB Link PN IO is a compact network transition be-
tween Industrial Wireless LAN and PROFIBUS
• PROFIBUS Master Interface for the flexible integration of
systems from field level in an IWLAN radio infrastructure in
accordance with IEEE 802.11 a/b/g/h, with up to 54Mbit/s
at 2.4 GHz or 5 GHz, e.g. with SCALANCE W access points
• PROFINET IO proxy;
connection of PROFIBUS DP slaves to PROFINET IO
controller according to PROFINET standard:
From the perspective of the IO controller, all DP slaves are
treated like IO devices with an Ethernet interface, in other
words, the IWLAN/PB Link PN IO is their proxy.
• Flexible in use thanks to connection to an IWLAN antenna
or alternatively for operation with RCoax Cable (leaky wave
cable)
• Communication with automation systems in mobile appli-
cations, such as automated guided vehicle systems (AGV),
high-bay storage and retrieval systems and overhead
monorail conveyors
• Increased plant availability thanks to wireless and wear-
free data transfer to mobile communication partners, e.g.
in the control of automated guided vehicle systems (AGV)
• Contact-less technology with RCoax as a substitute for slip
rings, for example monorail suspension tracks
• Integration of PROFIBUS field devices in an IWLAN radio
network
• Design to match power rail booster ideal for mounting on
monorail suspension tracks along with ET 200S
• Device replacement without PG by using the C-PLUG ex-
changeable medium to store configuration, engineering
and application data.
© Siemens AG 2009
Industry-standard products for wireless communication 19
IWLAN RCoax Cable
When operated as an antenna for SCALANCE W access points,
IWLAN RCoax leaky wave cables offer a reliable radio connec-
tion in areas where standard antenna technology can only be
installed at great cost.
The defined conical radio field running along the leaky wave
cable enables the secure transfer of data to all plants in which mo-
bile stations move along defined lines.
• Reliable inspection in demanding areas such as cranes,
high-bay storage and retrieval units, transfer lines, tunnel
or monorail conveyors
• Controlled radiated emission of radio waves
• Minimal interference/reciprocal interference owing to the
low-level transmit power
• Savings in costs through direct substitution of contact con-
ductors and trailing cables
• High flexibility in use
Antennas
• Remote antennas increase the reliability of radio connec-
tions through omnidirectional or unidirectional transmit
and receive characteristics
• Implementation in Industrial Wireless LAN (IWLAN) net-
works as well as in Standard Wireless LAN (IEEE 802.11)
networks at 2.4 GHz and 5 GHz with data transfer rates of
up to 54 Mbit/s
LP798-1N Lightning Protector
• The LP798-1N Lightning Protector extends the possible ap-
plications for remote antennas outdoors
• Flexible industrial use thanks to water and dust protection
to class IP65
• Also suitable for outdoors operation with an expanded
temperature range
PS791-1PRO Power Supply
• AC/DC power pack for input voltages from 90 to
265 V AC
• Rugged IP65 waterproof and dustproof metal housing
• For use with the SCALANCE products SCALANCE W788,
W744-1PRO, W746-1PRO and W747-1RR, and as an exter-
nal power supply unit for other devices
• Available with redundant power supply
PS791-2AC and PS791-2DC Power Supply
• PS791-2AC: AC/DC power pack for input voltages from
110 to 230 V AC
• PS791-2DC: AC/DC power pack for input voltages from
12 to 24 V DC
• For use with all SCALANCE W-786 products
• Available with redundant power supply
Antennas and accessories
© Siemens AG 2009
Industry-standard products for wireless communication20
• SINEMA E is an engineering tool that provides support with
planning, configuration, simulation and site surveys of ra-
dio fields, and is used for the visualization of IWLAN net-
works, e.g. according to coverage, data transfer rate, sig-
nal-to-noise ratio and overlap, in terms of environmental
and equipment characteristics
• SINEMA E simplifies the planning and configuration of IW-
LAN applications using simulation functions for:
- For determining the number, locations and parameters
of IWLAN devices
- For industrial and office environments, including out-
door areas
- For experts and beginners, e.g. generation of quotation
using sales wizard
This results in a number of advantages when planning a radio
field:
Fast, simple creation of WLAN applications for industrial and
office environments both indoors and outdoors, with the aid
of functions for:
- Automatic detection of the optimal WLAN infrastructure
- Minimization of channel interference
- Simulation of changes to device properties, to predict the
operating principle of real networks
- Wizard-supported project and tender preparation
• Minimum configuring and commissioning costs thanks to
grouped offline and online functions
• Reduction in the number of configuring errors thanks to a
built-in consistency check
• Performance analysis of existing WLAN networks with test-
ing and evaluation functions:
- On commencement or for verification of commissioning
- For troubleshooting and optimization during mainte-
nance and service
• Report function including planning and test results for the
production of quotations, equipment installation instruc-
tions and plant documentation
• Flexible and open architecture for the integration of further
- WLAN devices (in accordance with standard 802.11
a/b/g/h)
- Detection of obstacles to radio coverage by site surveys
and/or the input of damping values
-
-
Industry-standard products for
wireless communication
Wireless field planning with SINEMA E
© Siemens AG 2009
Industry-standard products for wireless communication 21
SINEMA E boasts the following functions for the engineering
of IWLAN networks:
Technical explanation
• Wizard-assisted production of quotations
Planning
• Site surveys of existing WLAN networks
• Planning, simulating and optimizing a WLAN infrastructure
- Simultaneous configuring of device groups
- Report creation with installation instructions
Commissioning
• Identification, upload/download of devices
• Site surveys for the verification and optimizing of planning
• Report for final documentation
Maintenance and service
• Optimization and troubleshooting with the aid of
site surveys
The functional scope of the software is divided into the licens-
es "Lean" and "Standard". With the Standard license, additional
functions for recording, evaluating and visualizing measured
WLAN signals (site survey) and extended simulation and plan-
ning (autoplacement, contour presentation, saving/compari-
son of simulations, extended filter options) are possible.
G_IK10_XX_10209
© Siemens AG 2009
HiPath – Total Business Communications22
With applications such as HiPath OpenScape und HiPath Pro-
Center Agile, Siemens provides additional presence informa-
tion or localization functions under the banner 'HiPath – Total
Business Communications'. Convergent voice-data networks
support Voice over Wireless LAN and at the same time deliver
increased productivity and decreased cost of ownership,
which is not the case with exclusively wireless voice solutions.
The industrialized products from SIMATIC NET tap into the
benefits of mobile communications for the industrial environ-
ment. Industrial Wireless LAN products have an extremely re-
liable radio connection and are of rugged construction. Only
Siemens WLAN can claim to be a wireless LAN architecture
that was developed with maximum flexibility, scalability, op-
erability and improved user services in mind right from the
start.
Flexible use
• Wireless controllers and access points can be installed any-
where in the network
• Fully flexible Layer-3 architecture
Uninterruptible roaming
• Quick transfer for uninterruptible voice and data access
throughout entire companies
• Communication is tunneled via the wireless controller,
ensuring reliable and secure data transfer.
Security – seamless with hard-wired environments
• Uncompromising security – integration in existing com-
pany security systems
• Latest security mechanisms such as WPA and
IEEE 802.11i prevent unauthorized access
SCALANCE W – rugged construction for industrial use
• Splash-proof and dustproof housing offering a high level of
vibration and shock resistance
• Expanded temperature range (-40 °C with condensation),
resistant to UV radiation and salt spray
• Easy replacement of device in fault scenarios with C-PLUG
Scalability
• Simplifies company development by providing dynamic
adaptation to meet a growing number of access points and
mobile users
Performance capability
• Wireless controllers operate at the same speed as hard-
wired solutions
Cost-effective infrastructure
• Integrated support for all definitive WLAN standards
(IEEE 802.11 a/b/g/h)
Investment protection
• Platforms designed for network expansion
• Support for access points from other manufacturers
WAN
WAN
Office network Automation network
Transition-free roaming between office and industrial networks
S7-300 with
CP 343-1
S7-300 with CP 343-1 S7-300 with CP 343-1
Pocket LOOX
HiPath
Wireless
Access Point
HiPath
Wireless
optiPoint
Access Point
SCALANCE
W786-2HPW
optiPoint WL2
professional
Router
Access Point
SCALANCE
W786-2HPW
HiPath Wireless Controller
Router
Client Module
SCALANCE
W746-1PRO
Client Module
SCALANCE
W746-1PRO
Industrial Ethernet
PC
HiPath
3700
G_IK10_XX_30175
HiPath – Total Business Communications
© Siemens AG 2009
Industry-standard products for wireless communication 23
Field PG – the mobile programming device in notebook
form
The mobile and industrialized SIMATIC Field PG in notebook
form is ideal for mobile use on site, even in areas with restrict-
ed space or when traveling.
Its main applications include:
• Commissioning
• Service
• Maintenance
• Configuration
• Programming
of automation systems.
Despite its compact design, the Field PG's 14.1" TFT display
with 1024 x 768 pixel resolution offers a convenient and ergo-
nomic working environment.
A powerful lithium ion battery (66 Wh) enables several hours
of off-mains operation and maximum mobility.
In addition, an interface box that operates as a fan-out unit
can be connected to the Field PG with Pentium 4.
A PCMCIA radio interface permits connection to wireless local
networks.
SIMATIC Mobile Panel 277(F) IWLAN
• The Mobile Panel 277(F) IWLAN is the first wireless, flexibly
configurable mobile operator terminal with "Safety Inte-
grated" technology
• Flexibly configurable HMI with Industrial WLAN
IEEE 802.11 a (b/g)
• Support for SCALANCE W access points (recommended for
Safety mode) for:
- Traffic with critical real-time requirements
- Dedicated bandwidth
- Authentication/encryption
• TÜV/BIA certification to SIL3
• "Safety Integrated" technology is available as an option
• Transponder identification and distance measurement for
secure logon and operation
• Supports PROFINET and Profisafe
• Project download possible via WLAN/USB/Ethernet
• Configurable with WinCC flexible 2007
• "Powersave" mode for optimizing the operating time
• Battery change 'on the fly'
• Wall-mounted cradle for charging the main battery, the
parallel charging of spare batteries and safe storage of the
device
Industry-standard products for
wireless communication
Field PG M and Mobile Panel 277(F) IWLAN
© Siemens AG 2009
Industry-standard products for wireless communication24
GSM/GPRS Modem MD720-3
The GSM/GPRS Modem MD720-3 is used to connect
SIMATIC S7-200 controllers to a PC control center with
SINAUT MICRO SC via GPRS, enabling cost-effective monitor-
ing and control of simple telecontrol tasks, as in sewage treat-
ment plants, pumping stations, oil and gas supply or automat-
ed machines
• Low-cost volume call rates mean that machines or plants
can have a permanent online wireless connection to a con-
trol center
• Low operating costs thanks to optimized communication
with effective establishment of messages to the
SINAUT MICRO SC OPC server
• The location of the central control station is irrelevant be-
cause of the Internet connection between the mobile
phone provider and the OPC server
• Reliable transmission from the controller to the control
station due to the high availability of the GPRS network
• Secure, reliable connection via public networks with en-
crypted data transfer and additional measures undertaken
by the GPRS provider
• Simple configuration of wirelessly connected systems with-
out any specialist knowledge of radio technology
MD741-1 GPRS router
The GPRS Router MD741-1 enables wireless IP communication
between SINAUT ST7 out-stations and Ethernet-based auto-
mation devices via GSM mobile phone networks and therefore
the control and monitoring of water treatment, oil and gas
supplies and long-distance heating, for example
• Low investment and operating costs
• Reduced travel costs and telephone charges thanks to
remote programming and remote diagnosis via GPRS
• High level of security owing to IPSec-based VPN functional-
ity and firewall
• Shorter configuration time with SCALANCE S security
modules owing to the finely tuned VPN configuration
• Control and monitoring via the mobile phone provider's
GPRS infrastructure with cost-effective M2M standard con-
tracts, as VPN is integrated
• Energy-saving and monitoring concepts can be achieved in
out-stations simply and cost-effectively
• Simple planning and commissioning of outstations without
specialist knowledge of radio technology
• For use worldwide due to quad band technology (observe
national regulations)
Industry-standard products for
wireless communication
GSM/GPRS: SINAUT MD720-3 and MD741-1
© Siemens AG 2009
Cabling system 25
Cabling system
The active network components are supplemented by passive
network components.
For access points with RJ45, M12 or fiber-optic connec-
tions
there are different FastConnect cables available for different
application areas.
The FastConnect system thus enables simple assembly on-site
and avoids excess lengths because the correct length can
always be assembled for RJ45, M12, or fiber-optic FC cables.
• Industrial Ethernet FC cables with special construction for
quick assembly (UL and CAT5 PLUS certification, PROFINET-
compliant)
• User-friendly stripping technology with the FC stripping
tool, enabling the outer sheath and braided shield to be re-
moved accurately in a single operation.
• FC RJ45 Plugs have a rugged metal housing that is immune
to interference, making it the ideal solution for the installa-
tion of RJ45 plugs in the field area, too (PROFINET compli-
ant).
• With FastConnect products, the prepared cables are con-
nected using cutting and clamping methods.
• The Industrial Ethernet FC Modular Outlet is also suitable
for Gigabit cabling (Cat 6).
For access points with hybrid connection
the FC RJ45 Modular Outlet with power insert is available. If
the SCALANCE W devices are to be supplied with power and
data via a cable, a hybrid cable - to be ordered separately - and
the FC RJ45 Modular Outlet with power insert must be used
(assembly in the field).
The IE FC Hybrid Cable 2x2 + 4x0.34 is available as the cable.
It is a flexible cable for conveying power and data for the IE FC
RJ45 Modular Outlet.
You can assemble the hybrid plug that is included in the scope
of supply yourself on site.
© Siemens AG 2009
Services and customer support26
Services and customer support
A complete solution for a wireless communication network
comprises suitable products, advice, planning, configuration,
project management and commissioning.
Together with its partners, SIMATIC NET offers the complete
range, from advice to IT operation.
Service benefits
• Investment protection and flexibility thanks to complete,
end-to-end IMC solutions
• Interfaces are kept to a minimum and responsibility for
projects is centralized thanks to IMC solutions provided by
experienced SIMATIC NET partners
• Project completion times and costs are kept to a minimum
thanks to a single competent SIMATIC NET partner for all
project phases.
For further information, visit:
http://www.siemens.com/simatic-net/partner
SIMATIC NET partner
Project implementationPlanningInformation phase
Configuration
Project management
Delivery
Assembly
Installation
Documentation
Training
LAN check
Secure check
Spectral measurement
Investigation
IWLAN design
Basic informationen
on technical
options
Information exchange
on planning sequence,
Project sequence and
problem definitin
Advisory meetings,
presentations, workshops
Provision of
information
G_IK10_XX_30201
© Siemens AG 2009
Industrial Wireless Communication 27
Industrial Wireless Communication
Advantages at a glance
■ Predictable data traffic (deterministic) and defined
response times on the radio link
■ Reliable radio link, e.g. due to redundant connection
and cyclic monitoring of the wireless path
■ Cost savings due to a separate radio network for reli-
able operation of a process as well as for critical pro-
cess data (e.g. alarm signals), as well as for non-criti-
cal communication (e.g. service and diagnostics)
■ Investment security because all products are
compatible with the internationally recognized
WLAN standard IEEE 802.11, suitable for the unli-
censed frequency bands of 2.4 GHz and 5 GHz
(ISM bands)
■ Quick commissioning of the access points with the
swap medium PRESET-PLUG
■ Reduced operating costs, because there is no wear of
rotating and moving plant sections
■ Cost-effective connection to devices which are
remote, difficult to access or in hostile environments
■ Operational reliability in the industrial environment,
e.g. thanks to a rugged housing and industrial
approvals
■ Increased plant availability through wireless data
transmission to mobile communication partners with
the leaky wave RCoax cable
■ Uniform radio network throughout the company sec-
tors for voice and data; cost savings resulting from
central management, simple installation and reliable
startup
■ Redundant power supply via Power-over-Ethernet
(48 V DC in accordance with IEEE 802.3af and
12-32 V DC or 110-230 V AC)
■ C-PLUG: Swap medium for rapid device replacement
without the need for a programming device. This pre-
vents downtimes and cuts engineering costs in the
event of access point failure. The time required for
maintenance is reduced; no trained personnel is
required in case of disturbances
■ Use also in the automobile industry, e.g. in paint
lines, thanks to silicone-free version, and certified for
explosion protection Zone 2 (ATEX)
■ Different product versions in IP30 and IP65 for differ-
ent applications; operation with WLAN controller
possible
■ Fiber-optic connection for greater distances
© Siemens AG 2009
The information provided in this brochure contains descriptions
or characteristics of performance which in case of actual use do
not always apply as described or which may change as a result
of further development of the products. An obligation to provide
the respective characteristics shall only exist if expressly agreed
in the terms of contract. Availability and technical specifications
are subject to change without notice.
All product designations may be trademarks or product names
of Siemens AG or supplier companies whose use by third
parties for their own purposes could violate the rights of
the owners.
Get more information
SIMATIC NET:
http://www.siemens.com/automation/simatic-net
Order or download additional informative matarial:
http://www.siemens.com/simatic/printmaterial
SIMATIC Guide Manuals:
http://www.siemens.com/simatic-docu
Service & Support:
http://www.siemens.com/automation/service&support
SIMATIC NET partners:
http://www.siemens.com/automation/partner
Industry Mall internet ordering system:
http://www.siemens.com/automation/mall
Siemens AG
Industry Sector
Sensors and Communication
Postfach 4848
90026 NÜRNBERG
GERMANY
Subject to change without prior notice
Order No.: 6ZB5530-1AM02-0BA5
3P.8101.46.21 / Dispo 26000
BR 0909 2.0 ROT 28 En
Printed in Germany
© Siemens AG 2009
www.siemens.com/automation
© Siemens AG 2009

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  • 1. Industrial Wireless Communication Reliable, rugged, secure Brochure · September 2009 SIMATIC NET Answers for industry. © Siemens AG 2009
  • 2. SCALANCE – scalable performance2 Totally Integrated Automation from Siemens demonstrates in a host of successful applications around the world the extent to which integrated solutions can be created today with shared tools and standardized mechanisms. Selective further development of industrial communication with SIMATIC NET is linked with this at a fundamental level. A pioneering milestone in this development is SCALANCE, the generation of active network components for establishing in- tegrated networks. These active network components are optimally coordinated with each other. They have been designed for harsh industrial environments and enable integrated, flexible and secure set- up of a high-performance network. Industrial Ethernet switching components The communication network is of the utmost importance for automation solutions. With SIMATIC NET, Siemens offers Industrial Ethernet switching components for structuring networked machines and plants, and for integrating into the overall cor- porate network. A graded portfolio of switches (SCALANCE X) and communications processors with integral switch enables optimum solutions for all types of switching tasks, and not only in harsh industrial environments. Industrial Wireless LAN (IWLAN) Thanks to wireless communication with programmable controllers, even greater flexibility is achieved, maintenance work is simplified, and service and standstill times reduced. The IWLAN solution from Siemens Industry makes these advantages available through a coordinated portfolio of WLAN equipment for industrial use, even for fail-safe communication in the context of operator and machine safety. This includes IWLAN access points and client modules (SCALANCE W), wireless interfaces for PROFIBUS and distributed I/O, mobile operator panels, planning soft- ware, and extensive accessories. Industrial Ethernet Security By integrating into the corporate network, the increased wired and wireless net- working of industrial plants enables a degree of integration and openness that pro- vides many benefits such as remote access to plant sections over the Internet. How- ever, this also results in certain risks with regard to data security. With its industrial security concept, SIMATIC NET offers a safety solution that is specially designed for industrial automation engineering and that satisfies the specific requirements of this application environment. The security modules (SCALANCE S) and software are easy to handle, and reaction-free integration into existing networking concepts is possible. SCALANCE – scalable performance © Siemens AG 2009
  • 3. Industrial Wireless LAN from Siemens 3 Industrial Wireless LAN from Siemens Reliable, rugged, and secure The key to market success lies in the provision and availability of information, no matter when or where you need it. Thanks to the use of mobile devices linked via wireless data networks (e.g. wireless LAN), the efficiency of processes can be signifi- cantly improved. The primary benefit of wireless solutions is the simple and flexible availability of mobile or hard to access stations. Mobile communication increases a company's competitive- ness, as it helps achieve greater flexibility through the use of wireless communication to automation devices and industrial terminal devices. As a result you can simplify maintenance work, reduce service costs and downtimes and deploy your personnel optimally. The WLAN IEEE 802.11 standard does not have the necessary specifications for use in an industrial environment. SIMATIC NET made several enhancements to radio products in accordance with the requirements of automation, thus creat- ing the Industrial Wireless LAN (IWLAN). Industrial Mobile Communication stands for wireless commu- nication in industry. It is based on international standards, such as IEEE 802.11 at 2.4 GHz and 5 GHz, and data transfer rates of up to 54 Mbit/s. The integration of wireless communication in industry is opening up a wide range of opportunities previously not avail- able with a wired solution: Demanding applications, such as those with strict real-time requirements, were until recently considered a no-go area for radio technology. The use of radio on dynamic machines saves cabling materials and mainte- nance costs, automated guided vehicle systems can obtain data without the need for cables and the choice of route is not restricted. Part of TIA Totally Integrated Automation (TIA) provides a complete range of products and systems for automation in all sectors of industry – from incoming goods through the production pro- cess to the delivery of goods, and through all levels, from the field level to production management right up to company management. The tools access a common database. This saves input costs and ensures project-wide consistency. Possible applications ■ Automated guided vehicle systems (AGV) and over- head monorail conveyors; prevents wear and offers high flexibility for traffic routing thanks to the wireless transfer of data to the vehicles ■ Cranes; high flexibility through access to data communica- tion with the moving unit independent of the location ■ Wireless access to field devices for configuration and testing without costly adaptation of the control cabinet ■ Communication with moving nodes (e.g. mobile controls and devices), storage and retrieval machines, conveyor systems, conveyor belts, rotating machines, trucks ■ Wireless linking of communication segments for rapid commissioning or for cost-effective network- ing, where otherwise the installation of cables would result in considerable costs (e.g. public highways, rivers, lakes, railways) ■ Water supply and waste-water disposal; monitors and controls water catchment, pumping stations and water treatment plants, for example, via GPRS, mobile phone and the Internet © Siemens AG 2009
  • 4. IWLAN applications4 IWLAN applications Open-cast mining Task specification • In open-cast mining, the transfer of data between the base station and the plaster gypsum stacker should be carried out online • Rugged and industry-standard components should be suit- able for outdoor use • The solution should offer a reliable wireless and mainte- nance-free system • MS Office applications should be integrated in the commu- nication system • The components should offer long-term availability Solution • The SCALANCE W788-1RR access points are used to estab- lish the wireless data transfer. This avoids the costly cabling involved in setting up a communicationsystemandthe result- ing wear, which leads to prolonged failures and high costs. • Thanks to their industry-standard design with IP65 degree of protection, the IWLAN components are protected against water and dust and can be used outdoors at tem- peratures as low as -20 °C. • The cyclic execution of data packets permits a strict real- time and reliable radio connection. Interference within the industrial environment does not affect the radio connec- tion, as redundancy mechanisms, packet repetitions and modern encryption mechanisms ensure a reliable and se- cure data transfer. • Within the established radio field, you can use the 277F IWLAN Mobile Panel terminal device to access up-to- date data online from any location • The SNMP OPC server makes it easy to integrate MS Office applications in the solution. As a result, the solution can provide important communication parameters for the com- munication system. Benefits • Mobile data exchange of up-to-date online data • Cost savings thanks to the reduction in maintenance work and longer intervals • Significant increase in availability • Integration of MS Office applications • Investment protection thanks to long-term availability of the components Point-to-point connection up to 1 km between the control room and the bucket-wheel excavator PC with SNMP OPC-server Bucket-wheel excavator Control room G_IK10_XX_30200 Mobile Panel 277F IWLAN Client Module SCALANCE W747-1RR SIMATIC HMIS7-400F Access Point SCALANCE W788-1RR Antenna ANT793-8DR Antenna ANT793-8DR Industrial Ethernet PROFINET Industrial Ethernet PROFINET © Siemens AG 2009
  • 5. IWLAN applications 5 Automotive production Task specification • The number of nutrunners used in vehicle final assembly should be reduced. The existing solution uses one nutrun- ner for each cycle and each barcode detection • Since the hard-wired solution with slip rings results in high maintenance costs, a reliable wireless communication so- lution is required to increase efficiency and reduce setup times • The products should be industrialized and available world- wide • Investment protection is also required by ensuring the long-term availability of the components used Solution • The IWLAN RCoax Cable – a silicon-free leaky wave cable – is used along the coding rail to enable wireless data trans- fer. It generates a defined conical and reliable radio field, which is easy to route. The RCoax Cable is therefore ideal for use in demanding radio environments and in all types of rail-mounted vehicles. • The feed-in station for the RCoax Cable consists of SCALANCE W788-1RR IWLAN access points in accordance with IEEE 802.11 b/g (2.4 GHz), with data transfer rates of up to 54 Mbit/s. • The SCALANCE W747-1RR client module is installed as a mobile station. As a result, the same mobile unit can be used for all applications, and consequently one mobile nutrunner can be employed for multiple cycles. • In addition, the use of SCALANCE W747-1RR offers the option of using up to eight terminal devices. • The terminal devices and the SCALANCE W747-1RR client module in the hanger are connected to a SCALANCE X208PRO Industrial Ethernet switch using M12 Ethernet technology. System solution for nutrunner controllers with RCoax Cable and SCALANCE W747-1RR Benefits • Low investment costs owing to the reduced number of nutrunners • Reduction in maintenance costs and downtimes thanks to a reliable wireless and wear-free data transfer to mobile communication partners • Decreased downtimes in case of failures owing to the use of the C-PLUG (Configuration Plug); devices can be re- placed without the need for specialist personnel or a pro- gramming device • Reduction of operator activity, for example scanning, cycle transfer, travel time allows higher throughput • Easy to change models, dependent only on material logis- tics • Possibility of integrating additional quality assurance appli- cations • Complete nutrunner data can be loaded via the IWLAN line S7-300 with CP 343-1 RCoax cable Segment 1 Nutrunner control Hangers ET 200pro Industrial Ethernet PROFINET G_IK10_XX_30048 SCALANCE X208PRO SIMATIC HMI Access Point SCALANCE W788-1RR Client Module SCALANCE W747-1RR Antenna ANT792-4DN © Siemens AG 2009
  • 6. IWLAN applications6 IWLAN applications Crane control Task specification • An existing PROFIBUS network should be wirelessly expanded so that it can monitor and control cranes via a network control level • The existing PROFIBUS network should be integrated in PROFINET • The solution should be reliable and high-performing and offer high availability Solution • The wireless connection to the network control level is achieved using a SCALANCE W788-1PRO access point, which receives the data from the individual PROFINET sub- networks • The data from the PROFINET subnetworks is bundled by SCALANCE W744-1PRO client modules • SCALANCE X208 switches are used for the wireless connec- tion to the control level of the PROFINET network. These are each equipped with eight RJ45 ports and form the point of intersection for the PROFINET IO controller and the ET 200pro • The FastConnect system with IE FC Standard Cable and IE FC Flexible Cable is used with the IE FC RJ45 plugs to create the network Benefits • The radio network's excellent method of operation and 802.11b (11Mbit/s) radio standard ensure interference- free operation • The existing PROFIBUS networks are optimally integrated in the PROFINET solution • Different versions of the Industrial Ethernet FC cables are available to suit the particular application (for occasional movement). They are compatible with PROFINET and have UL approval, making them suitable for use in the USA as well • The FC cables with the IE FC RJ45 plug are designed to work perfectly together and greatly reduce installation times © Siemens AG 2009
  • 7. IWLAN applications 7 Crane 1 Crane 2 Tank farm Converter Converter Automatic guided vehicle system 2 Automatic guided vehicle system 1 ConverterConverter Control level Industrial Ethernet PROFINET G_IK10_XX_30193 Client Module SCALANCE W746-1 Antenna ANT795-6MN Antenna ANT795-6MN Client Module SCALANCE W746-1 SCALANCE X208 Client Module SCALANCE W746-1PRO ET 200S ET 200S SCALANCE X208 ET 200S Operator Panel SIMATIC S7-300 SCALANCE X208 ET 200S Operator Panel SIMATIC S7-300 Client Module SCALANCE W746-1PRO ET 200S SCALANCE X208 ET 200S SCALANCE X208 Operator Panel ET 200S SIMATIC S7-300 ET 200S SCALANCE X208 ET 200S SCALANCE X208 Access Point SCALANCE W788-1PRO Operator Panel ET 200S SIMATIC S7-300 © Siemens AG 2009
  • 8. IWLAN applications8 IWLAN applications Harbor plant / Container logistics Task specification • A rugged radio system should be installed for outdoor use in a container handling system at the port of Hamburg. With this solution, containers should be loaded and un- loaded via IWLAN using automated guided vehicle systems (AGVS). Both the driving area and the lanes between the storage blocks should be inspected reliably and economi- cally, the system should be expandable and be insensitive to interference even as the number of vehicles rises. • The system should be reliable and work together with other networks that are already in place, as the changeover to the new system can only take place step by step. • Solid, expert support should be provided by the manufac- turer during implementation and installation. Benefits • The radio network's excellent method of operation and IEEE 802.11b (11Mbit/s) radio standard ensure inter- ference-free operation • Savings in costs, as the existing infrastructure (masts and antennas) could be retained • Targeted on-site support during implementation and com- missioning • Expandable radio network for further investments in the future Solution • For the inspection of the driving area and lanes in-be- tween, 11 SCALANCE W786-1PRO access points are used to operate 54 automated guided vehicle systems (AGV), guar- anteeing optimum coverage of the radio area involved. The access points with IP65 degree of protection are resistant to salt spray and designed for operation at temperatures rang- ing from -40 °C to +70 °C. They therefore ensure reliable op- eration in the outdoor area of a harbor plant . • The SCALANCE W744-1 client modules with ANT795-6MN antenna are used in the automated guided vehicle systems to ensure compact integration. • The radio network is based on the IEEE 802.11 standard and is therefore reliable and free from interference. The roaming function enables the automated guided vehicle systems to move freely within the radio field. • Coordination with existing networks was already taken into consideration during advance planning, and successfully put into practice. • Under consideration of the existing infrastructure, a new, more powerful antenna was installed on the vehicles, en- suring that the connection is not interrupted when contain- ers of various sizes are used. Antenna ANT795-6MN Antenna ANT795-6MN Automatic guided vehicle system Emission field of the transport area Antenna ANT795-6MN Storage block Storage block Storage block G_IK10_XX_30194 Access Point SCALANCE W786-1PRO Access Point SCALANCE W786-1PRO Access Point SCALANCE W786-1PRO Client Module SCALANCE W744-1 SIMATIC S7-300 Client Module SCALANCE W744-1 SIMATIC S7-300 Client Module SCALANCE W744-1 SIMATIC S7-300 . . . . . . © Siemens AG 2009
  • 9. IWLAN applications 9 Task specification • In the production of visually guided gantry robots, a scal- able, expandable automation platform should be estab- lished for general tasks, such as palletizing and depalletiz- ing heavy goods at high speed and with high precision • The aim is to significantly cut installation and commission- ing costs, as large distances have to be covered in the plant • Commercially available components should be used to achieve the solution • A wireless, open and user-friendly safety system should be installed Solution • To achieve the solution, a single network is established for standard and safety data • SCALANCE W788-1RR access points with rapid roaming function are employed, the controller is the SIMATIC S7-300 CPU315F-2 PN/DP, distributed peripherals consists of the ET 200S, with safety, light curtains and vision system. The physical side of the network is achieved with the FastConnect cable system with SCALANCE X208 switch • An integrated engineering support environment is installed Benefits • Easier operation due to the use of a single network for all applications (image processing, safety, peripherals, motor control) • Wireless and safety components are contained in a single network, simplifying engineering and diagnostics • Cabling costs are cut by 30%, installation time is reduced and commissioning is facilitated Control cabinet Portal robot Monitor + keyboard Camera Camera G_IK10_XX_30195 Industrial Ethernet PROFINET max.70m CPU 315F-2PN/DP TD17 Access Point SCALANCE W788-1RR SIMOTION ET 200S FMicrobox Client Module SCALANCE W747-1RR SCALANCE X208 SCALANCE X208 Safety-related operation of robots © Siemens AG 2009
  • 10. IWLAN applications10 IWLAN applications Equipment for the public transport system Task specification • The solution should enable wireless data transfer from every individual bus to the master computer at the depot • All network stations in every bus should be assigned the same IP addresses. This is made possible by the NAT (Net Address Translation) function. • The radio network should be reliable and rugged, and with- stand the vibrations of buses in road traffic • The products must also be suitable for outdoor use Solution • SCALANCE W786-1PRO devices are employed as access points for connection to the master computer. • A total of 450 buses will be equipped with the SCALANCE W746-1 IWLAN clients and unmanaged SCALANCE X108 switches. All network stations can be assigned the same IP addresses. Benefits • Extremely rugged IWLAN products, which are unaffected by shaking and jolting and can be used in a broad temper- ature range of -20 °C to +60 °C • The radio network's excellent method of operation and IEEE 802.11b (11 Mbit/s) radio standard ensure inter- ference-free operation • SCALANCE W products are standard products • Siemens guarantees that spare parts will be kept in stock for 10 years Antenna ANT795-6MN - Board computer - Info system (trailer) - Schedule data Buses DHCP server/ main computer Bus depot Client Module SCALANCE W746-1 Switch SCALANCE X108 PC Access Point SCALANCE W786-1PRO G_IK10_XX_30196 © Siemens AG 2009
  • 11. IWLAN applications 11 Wireless control and monitoring for production, the office, the warehouse and outdoors Task specification • The existing two-way radio devices should be replaced, and a wireless system for controlling and monitoring the pro- duction area, the office, the warehouse and outdoor areas should be installed • In addition, RFID coding and automatic monitoring func- tions should be connected wirelessly to the central man- agement system using WLAN in conformity with the IEEE 802.11b standard • The infrastructure must be adapted to other applications, such as VoIP and PDA Solution • 31 SCALANCE W786-2HPW thin access points are installed in the production bay and warehouse, to ensure robust wireless access • In addition, eight wireless HiPath access points are installed in the offices • Two HiPath wireless controllers with redundant control for 39 access points Benefits • One central controller for managing and ensuring the reli- ability of the network • The use of PDAs allows paper-free management of the job order system • Two-way radio devices can be replaced by the implementa- tion of RFID, reliable automation in accordance with the IEEE 802.11 industrial standard, and container monitoring • More rugged architecture with rugged SCALANCE W access points for outdoor use at temperatures ranging from -40 °C to +70 °C Laser scanners Handheld terminal HiPath Wireless Controller Access Point SCALANCE W786-2HPW Access Point SCALANCE W786-2HPW Access Point SCALANCE W786-2HPW Access Point SCALANCE W786-2HPW OptiPointPDA PC G_IK10_XX_30197 Industrial Ethernet Mobile Panel PC © Siemens AG 2009
  • 12. IWLAN and SINAUT applications12 IWLAN and SINAUT applications Water supply Task specification • The entire water supply for a community should be moni- tored and controlled in one integrated system. To this aim, wells and pumping stations for the water catchment must be networked, and water treatment plants, pumping sta- tions and elevated storage reservoirs for the water supply must be integrated in the system. • The entire system should be monitored and controlled from a central waterworks that acts as the control center. Solution • All process stations are controlled locally by a SIMATIC S7-200. • WLAN is used to connect the well stations and elevated storage reservoirs directly to WinCC or WinCC flexible in the main control center (a line-of-sight connection over an un- inhabited area permits longer distances to be covered) • More remote stations can be reached via GPRS. The SINAUT MD720-3 modem is linked to a SIMATIC S7-200 via a serial interface and fitted with a GSM antenna. • The SINAUT MICRO SC program package manages the con- nection of the S7-200 stations linked via GPRS and is con- nected to the control and observation system via OPC. • Operating personnel can directly intervene in the process, for example to switch pumps on/off or actuate valves, using control commands and by inputting set points. • The optional "Alarm Control Center Micro Edition" OPC client allows contingency personnel to be informed by text message if parameters are exceeded. If an employee can- not be reached, a different employee is automatically noti- fied, until the system receives a call back from the service personnel. Benefits • Efficient, cost-effective control of the entire drinking water supply system via a single main control center • Easy installation and low investment costs owing to the use of an existing GSM/GPRS radio network for a permanent online connection • Very low operating costs, thanks to: - Low-cost GPRS volume call rates and low mandatory data volume (e.g. 2 – 4 MB per month) - The mobile phone provider is responsible for servicing and maintaining the communication network - Standard SIM cards can be used. There are no monthly charges for a VPN from the mobile phone provider, because the security functions are integrated in the GSM/GPRS modules • Low investments costs and flexible wireless expansion with Industrial Wireless LAN means that applications requiring a broader transmission bandwidth (camera, VoIP, etc.) can also be incorporated S7-200 station with CP 243-1 S7-200 station with MD720-3 S7-200 station with MD720-3 SCALANCE W786-1PRO as Client Antenna ANT 792-8DN Central control center Antenna ANT 792-8DN OPC Client e.g. WinCC flexible, WinCC SINAUT MICRO SC OPC-server and connection manager G_IK10_XX_30202 Access Point SCALANCE W786-1PRO Internet GSM/GPRS- Provider Industrial Ethernet © Siemens AG 2009
  • 13. IWLAN and SINAUT applications 13 Task specification • Remote monitoring and control of a sewage plant • Operating data and time stamps should be recorded and transferred using a low-cost GPRS/Internet connection • Automatic notification of contingency staff in the event of critical conditions at the plant Solution • A SCADA computer with WinCC is used in the main control center, enabling all process states of distributed stations (sewage treatment plants, rain overflow basins, etc.) to be displayed and archived, and all connected assemblies to be remotely controlled. • The VPN function of SCALANCE S encodes and decodes all the data that needs to be transferred. Data transfer to and from the stations is achieved via GPRS/Internet or via the local Wireless LAN network. • SIMATIC S7-300 controllers with TIM 3V-IE are used in the stations. The GPRS router MD741-1 and SCALANCE W786-1PRO access point are used as data communication equipment. • Contingency personnel are notified by text message or fax in the event of alarms or important process events (e.g. if limit values are exceeded). If an employee cannot be reached, the escalation strategy of the notification system continues the attempt to notify other employees until the system has received a positive acknowledgement by ser- vice personnel. Benefits • Easy installation and low investment costs because an existing radio network is used • Low operating costs, thanks to: - Low-price GPRS volume call rates - The mobile phone provider is responsible for servicing and maintaining the communication network - Standard SIM cards can be used. There are no monthly charges for a VPN from the mobile phone provider, because the security functions are integrated in the SCALANCE S and MD741-1 modules • A flexible communication network: Transmission routes and further stations can be added to the network in a mod- ular fashion Phone SMS/ E-mail Fax Wastewater disposal © Siemens AG 2009
  • 14. Wireless communication for the industrial sector14 Wireless communication for the industrial sector Reliable, rugged, secure IWLAN is especially suitable for demanding industrial applica- tions that require end-to-end, reliable and secure radio com- munication: Integrated communication Perfectly matched communication produces enable smooth operation from the field to the office, from wired PROFIBUS and Industrial Ethernet to the wireless world of Industrial Wireless LAN. This significantly increases the level of effective- ness, since all production and management stations and sys- tems can be used end-to-end. By connecting an IWLAN access point (e.g. SCALANCE W788-1PRO) to the Ethernet network you can produce a radio connection to the mobile stations. The latter are connected via radio or a client module, e.g. SCALANCE W746-1PRO, to which the mobile station is connected with a cable. Existing controllers and processes can be accessed without in- curring excessive additional cabling costs. By using a radio connection and the roaming function, you can move freely within the range of the Industrial Wireless LAN network and monitor the process from various locations. Industrial Wireless LAN with rapid roaming and Safety Industrial Wireless LAN with rapid roaming Positioning of technology Wireless LAN IEEE 802.11 Industrial Wireless LAN (IWLAN) G_IK10_XX_30204 Performance © Siemens AG 2009
  • 15. Wireless communication for the industrial sector 15 Our industrialized products for wireless communication distin- guish themselves through their reliability, ruggedness, suit- ability to harsh industrial environments, and security. Reliability • Redundancy mechanisms and packet repetitions • A dedicated data transfer rate prevents delays when accessing the data traffic or even production downtimes. • Defined transfer times (real-time requirements) and a dedicated data transfer rate are achieved by the use of real time and provide the stations with cyclic radio traffic • Redundant network concepts: Radio channels can be de- signed redundantly with a changeover time of a few milli- seconds, so that the application is not influenced by packet repetitions or interference in the radio channel. • Monitoring of the radio connection • The C-PLUG swap medium saves engineering and configu- ration data, enabling the device to be replaced quickly and without the need for specially trained personnel. • The iPCF function allows you to rapidly transfer mobile sta- tions from one radio field to the next to prevent interruption of PROFINET IO communication. You can oper- ate multiple wireless PROFINET IO devices simultaneously in real time. • Access is controlled by an authentication process Ruggedness and industrial capability • Temperature fluctuations from -40 °C to +70 °C • Operation in environments with dust and water (IP65) • Rugged housing and mechanical protection from shocks and vibrations • Resistant to UV radiation and salt spray • Accessories, such as antennas, power supply units and cabling, are produced for use in industry. • Power and data are transferred with Power-over-Ethernet via a single line (IEEE 802.3af) Security • Advanced Encryption Standard (AES) data encryption • A secure login (HTTPS, SSH) protects devices from misuse • Integration in a security concept with Virtual Private Net- works (VPN) • Security-related signals, such as emergency stop, for exam- ple, are integrated in the radio field • A high level of data security is achieved through the use of new mechanisms, such as WPA2/IEEE 802.11i • Approved for operation in hazardous areas in Zone 2 (ATEX) IEEE 802.11IEEE 802.11IEEE 802.11 Access by nodes with critical data can be predicted Nodes 1, 2 and 3 may predictably access the radio channel, controlled by SCALANCE W-780 Node 4 "only" gains access to the radio channel in 3rd cycle Client 6 Client 5 Client 4 Client 3 Client 2 Client 1 TimeData rate reserved Data rate reserved Data rate reserved © Siemens AG 2009
  • 16. Industry-standard products for wireless communication16 Industry-standard products for wireless communication SCALANCE W The radio connection with Industrial Wireless LAN (IWLAN) offers such high performance that it can even meet the strict real-time requirements of PROFINET IO – even in demanding industrial environments. Access points • SCALANCE W-788 in IP65-rated design for installation with- out control cabinet • SCALANCE W-786 in IP65-rated design for demanding climate requirements both indoors and outdoors • SCALANCE W-784 in IP30-rated design for installation in control cabinets or integration in devices SCALANCE W788-2RR and SCALANCE W786-2HPW can be used for operation with HiPath WLAN controllers for compre- hensive solutions in the office and in production. Integration of optiPoint WLAN phones (Voice over WLAN) is possible. Client modules • SCALANCE W744-1PRO, SCALANCE W746-1PRO, SCALANCE W747-1RR in IP65-rated design for installation without control cabinet • SCALANCE W744-1, SCALANCE W746-1, SCALANCE W747-1 in IP30-rated design for installation in control cabi- nets or integration in devices • IWLAN/PB Link PN IO for wireless network transition in a PROFIBUS environment Antennas • IWLAN RCoax Cable leaky wave cables for use in monorail conveyors, for example • Unidirectional and omnidirectional antennas for different radio field architectures Engineering tool • SINEMA E is an engineering tool for the visualization and planning of IWLAN networks SINAUT MICRO SINAUT MICRO is used for the wireless networking of individ- ual devices via radio using GSM/GPRS and a provider • GSM/GPRS modems MD720-3 and MD741-1 provide wire- less monitoring and control of simple telecontrol tasks © Siemens AG 2009
  • 17. Industry-standard products for wireless communication 17 Industry-standard products for wireless communication Access points The access points of the SCALANCE W-780 product line are optimized for the configuration of Industrial Wireless LAN (IWLAN) wireless networks for 2.4 GHz or 5 GHz with data transmission rates up to 54 Mbit/s; they can be used in all ap- plications that require a high degree of operational reliability especially under extremely harsh environmental conditions. • They are suitable for any application: - SCALANCE W-788 for cabinet-free assembly - SCALANCE W-786 for demanding climatic requirements - SCALANCE W-784 for installation in a cabinet or integra- tion in devices • Reliable thanks to rugged, impact-resistant housing, pro- tected from water and dust (IP65), resistant to shock, vibra- tion and electromagnetic fields • Approved for operation in hazardous areas in Zone 2 • Demanding applications with real-time and redundancy requirements, such as PROFINET, PROFIsafe or video • In conformance with standards as it supports IEEE 802.11; additional expansion by means of software functions espe- cially for applications demanding high reliability, e.g. chan- nel hopping procedure (iHOP) and cyclic real-time data traffic and extremely fast roaming (iPCF) • Several operating modes in one device: - Set up of wide area wireless networks (infrastructure) with ranges of up to 30 m indoors and approx. 100 m outdoors - Point-to-point connection of Industrial Ethernet seg- ments over large distances (several 100 m) • Support with planning, simulation, configuration, site sur- vey and documentation with the SINEMA E engineering tool, wizards and online help; easy management with Web server and SNMP • Quick commissioning of access points with the optional swap medium PRESET-PLUG and quick device exchange in case of faults with the optional swap medium C-PLUG (Configuration Plug) SCALANCE W-784 • In IP30-rated design for installation in control cabinets or integration in devices • Redundant power supply using Power over Ethernet (48 V DC in accordance with IEEE 802.3af) and 18-32 V DC • A radio interface (configurable to 2.4 GHz and 5 GHz) • Rapid roaming for fast transfer from one access point to the next, particularly suitable for PROFINET IO SCALANCE W-786 • In IP65-rated design for demanding climate requirements of -40 to +70 °C indoors and outdoors. Salt-spray resistance allows use in harbor applications, offshore plants or in con- tainer logistics • Indestructible construction, ideal for solutions in railway stations, in public spaces or public transport. The product does not have any destructible parts on the outside, and thus achieves savings on spare parts, maintenance and additional mechanical protective equipment. • Versions designed for operation with Hipath WLAN control- lers • Flexible for use with 12-24 V DC or 110-230 V AC • Fiber-optic connection for greater distances • Up to three radio interfaces in one device (2.4 or 5 GHz) SCALANCE W-788 • In IP65-rated design for installation without control cabinet • Redundant power supply using Power over Ethernet (48 V DC in accordance with IEEE 802.3af) and 18-32 V DC, as commonly used in industry • Rapid roaming for fast transfer from one access point to the next, particularly suitable for PROFINET IO • SCALANCE W788-2RR designed for operation with HiPath WLAN controllers © Siemens AG 2009
  • 18. Industry-standard products for wireless communication 17 Industry-standard products for wireless communication Access points The access points of the SCALANCE W-780 product line are optimized for the configuration of Industrial Wireless LAN (IWLAN) wireless networks for 2.4 GHz or 5 GHz with data transmission rates up to 54 Mbit/s; they can be used in all ap- plications that require a high degree of operational reliability especially under extremely harsh environmental conditions. • They are suitable for any application: - SCALANCE W-788 for cabinet-free assembly - SCALANCE W-786 for demanding climatic requirements - SCALANCE W-784 for installation in a cabinet or integra- tion in devices • Reliable thanks to rugged, impact-resistant housing, pro- tected from water and dust (IP65), resistant to shock, vibra- tion and electromagnetic fields • Approved for operation in hazardous areas in Zone 2 • Demanding applications with real-time and redundancy requirements, such as PROFINET, PROFIsafe or video • In conformance with standards as it supports IEEE 802.11; additional expansion by means of software functions espe- cially for applications demanding high reliability, e.g. chan- nel hopping procedure (iHOP) and cyclic real-time data traffic and extremely fast roaming (iPCF) • Several operating modes in one device: - Set up of wide area wireless networks (infrastructure) with ranges of up to 30 m indoors and approx. 100 m outdoors - Point-to-point connection of Industrial Ethernet seg- ments over large distances (several 100 m) • Support with planning, simulation, configuration, site sur- vey and documentation with the SINEMA E engineering tool, wizards and online help; easy management with Web server and SNMP • Quick commissioning of access points with the optional swap medium PRESET-PLUG and quick device exchange in case of faults with the optional swap medium C-PLUG (Configuration Plug) SCALANCE W-784 • In IP30-rated design for installation in control cabinets or integration in devices • Redundant power supply using Power over Ethernet (48 V DC in accordance with IEEE 802.3af) and 18-32 V DC • A radio interface (configurable to 2.4 GHz and 5 GHz) • Rapid roaming for fast transfer from one access point to the next, particularly suitable for PROFINET IO SCALANCE W-786 • In IP65-rated design for demanding climate requirements of -40 to +70 °C indoors and outdoors. Salt-spray resistance allows use in harbor applications, offshore plants or in con- tainer logistics • Indestructible construction, ideal for solutions in railway stations, in public spaces or public transport. The product does not have any destructible parts on the outside, and thus achieves savings on spare parts, maintenance and additional mechanical protective equipment. • Versions designed for operation with Hipath WLAN control- lers • Flexible for use with 12-24 V DC or 110-230 V AC • Fiber-optic connection for greater distances • Up to three radio interfaces in one device (2.4 or 5 GHz) SCALANCE W-788 • In IP65-rated design for installation without control cabinet • Redundant power supply using Power over Ethernet (48 V DC in accordance with IEEE 802.3af) and 18-32 V DC, as commonly used in industry • Rapid roaming for fast transfer from one access point to the next, particularly suitable for PROFINET IO • SCALANCE W788-2RR designed for operation with HiPath WLAN controllers © Siemens AG 2009
  • 19. Industry-standard products for wireless communication18 Industry-standard products for wireless communication Client modules and IWLAN/PB Link PN IO SCALANCE W744-1/W744-1PRO, SCALANCE W746-1/ W746-1PRO and SCALANCE W747-1/W747-1RR The Ethernet Client Modules from the SCALANCE W-740 product line are optimal for linking Industrial Ethernet stations to an Industrial Wireless LAN (IWLAN) radio network for 2.4 GHz or 5 GHz with baud rates of up to 54 Mbit/s. • They are suitable for any application: For cabinet-free design for industrial and automation envi- ronments or integrated in devices and cabinets • Reliable thanks to rugged enclosure, protected from water and dust (IP65), resistant to shock, vibration and electro- magnetic fields • Approved for operation in hazardous areas in Zone 2 • Demanding applications with real-time and redundancy requirements, such as PROFINET, PROFIsafe or video • In conformance with standards as it supports IEEE 802.11; additional expansion by means of software functions espe- cially for applications demanding high reliability, e.g. chan- nel hopping procedure (iHOP)and cyclic real-time data traf- fic and extremely fast roaming (iPCF) Additionally for SCALANCE W746-1/W746-1PRO and W747-1/W747-1RR • Connections can be established with up to 8 stations Additionally for SCALANCE W747-1/W747-1RR • Rapid roaming for the high-speed transfer of mobile sta- tions from one radio field to the next for access points IWLAN/PB Link PN IO The IWLAN/PB Link PN IO is a compact network transition be- tween Industrial Wireless LAN and PROFIBUS • PROFIBUS Master Interface for the flexible integration of systems from field level in an IWLAN radio infrastructure in accordance with IEEE 802.11 a/b/g/h, with up to 54Mbit/s at 2.4 GHz or 5 GHz, e.g. with SCALANCE W access points • PROFINET IO proxy; connection of PROFIBUS DP slaves to PROFINET IO controller according to PROFINET standard: From the perspective of the IO controller, all DP slaves are treated like IO devices with an Ethernet interface, in other words, the IWLAN/PB Link PN IO is their proxy. • Flexible in use thanks to connection to an IWLAN antenna or alternatively for operation with RCoax Cable (leaky wave cable) • Communication with automation systems in mobile appli- cations, such as automated guided vehicle systems (AGV), high-bay storage and retrieval systems and overhead monorail conveyors • Increased plant availability thanks to wireless and wear- free data transfer to mobile communication partners, e.g. in the control of automated guided vehicle systems (AGV) • Contact-less technology with RCoax as a substitute for slip rings, for example monorail suspension tracks • Integration of PROFIBUS field devices in an IWLAN radio network • Design to match power rail booster ideal for mounting on monorail suspension tracks along with ET 200S • Device replacement without PG by using the C-PLUG ex- changeable medium to store configuration, engineering and application data. © Siemens AG 2009
  • 20. Industry-standard products for wireless communication 19 IWLAN RCoax Cable When operated as an antenna for SCALANCE W access points, IWLAN RCoax leaky wave cables offer a reliable radio connec- tion in areas where standard antenna technology can only be installed at great cost. The defined conical radio field running along the leaky wave cable enables the secure transfer of data to all plants in which mo- bile stations move along defined lines. • Reliable inspection in demanding areas such as cranes, high-bay storage and retrieval units, transfer lines, tunnel or monorail conveyors • Controlled radiated emission of radio waves • Minimal interference/reciprocal interference owing to the low-level transmit power • Savings in costs through direct substitution of contact con- ductors and trailing cables • High flexibility in use Antennas • Remote antennas increase the reliability of radio connec- tions through omnidirectional or unidirectional transmit and receive characteristics • Implementation in Industrial Wireless LAN (IWLAN) net- works as well as in Standard Wireless LAN (IEEE 802.11) networks at 2.4 GHz and 5 GHz with data transfer rates of up to 54 Mbit/s LP798-1N Lightning Protector • The LP798-1N Lightning Protector extends the possible ap- plications for remote antennas outdoors • Flexible industrial use thanks to water and dust protection to class IP65 • Also suitable for outdoors operation with an expanded temperature range PS791-1PRO Power Supply • AC/DC power pack for input voltages from 90 to 265 V AC • Rugged IP65 waterproof and dustproof metal housing • For use with the SCALANCE products SCALANCE W788, W744-1PRO, W746-1PRO and W747-1RR, and as an exter- nal power supply unit for other devices • Available with redundant power supply PS791-2AC and PS791-2DC Power Supply • PS791-2AC: AC/DC power pack for input voltages from 110 to 230 V AC • PS791-2DC: AC/DC power pack for input voltages from 12 to 24 V DC • For use with all SCALANCE W-786 products • Available with redundant power supply Antennas and accessories © Siemens AG 2009
  • 21. Industry-standard products for wireless communication20 • SINEMA E is an engineering tool that provides support with planning, configuration, simulation and site surveys of ra- dio fields, and is used for the visualization of IWLAN net- works, e.g. according to coverage, data transfer rate, sig- nal-to-noise ratio and overlap, in terms of environmental and equipment characteristics • SINEMA E simplifies the planning and configuration of IW- LAN applications using simulation functions for: - For determining the number, locations and parameters of IWLAN devices - For industrial and office environments, including out- door areas - For experts and beginners, e.g. generation of quotation using sales wizard This results in a number of advantages when planning a radio field: Fast, simple creation of WLAN applications for industrial and office environments both indoors and outdoors, with the aid of functions for: - Automatic detection of the optimal WLAN infrastructure - Minimization of channel interference - Simulation of changes to device properties, to predict the operating principle of real networks - Wizard-supported project and tender preparation • Minimum configuring and commissioning costs thanks to grouped offline and online functions • Reduction in the number of configuring errors thanks to a built-in consistency check • Performance analysis of existing WLAN networks with test- ing and evaluation functions: - On commencement or for verification of commissioning - For troubleshooting and optimization during mainte- nance and service • Report function including planning and test results for the production of quotations, equipment installation instruc- tions and plant documentation • Flexible and open architecture for the integration of further - WLAN devices (in accordance with standard 802.11 a/b/g/h) - Detection of obstacles to radio coverage by site surveys and/or the input of damping values - - Industry-standard products for wireless communication Wireless field planning with SINEMA E © Siemens AG 2009
  • 22. Industry-standard products for wireless communication 21 SINEMA E boasts the following functions for the engineering of IWLAN networks: Technical explanation • Wizard-assisted production of quotations Planning • Site surveys of existing WLAN networks • Planning, simulating and optimizing a WLAN infrastructure - Simultaneous configuring of device groups - Report creation with installation instructions Commissioning • Identification, upload/download of devices • Site surveys for the verification and optimizing of planning • Report for final documentation Maintenance and service • Optimization and troubleshooting with the aid of site surveys The functional scope of the software is divided into the licens- es "Lean" and "Standard". With the Standard license, additional functions for recording, evaluating and visualizing measured WLAN signals (site survey) and extended simulation and plan- ning (autoplacement, contour presentation, saving/compari- son of simulations, extended filter options) are possible. G_IK10_XX_10209 © Siemens AG 2009
  • 23. HiPath – Total Business Communications22 With applications such as HiPath OpenScape und HiPath Pro- Center Agile, Siemens provides additional presence informa- tion or localization functions under the banner 'HiPath – Total Business Communications'. Convergent voice-data networks support Voice over Wireless LAN and at the same time deliver increased productivity and decreased cost of ownership, which is not the case with exclusively wireless voice solutions. The industrialized products from SIMATIC NET tap into the benefits of mobile communications for the industrial environ- ment. Industrial Wireless LAN products have an extremely re- liable radio connection and are of rugged construction. Only Siemens WLAN can claim to be a wireless LAN architecture that was developed with maximum flexibility, scalability, op- erability and improved user services in mind right from the start. Flexible use • Wireless controllers and access points can be installed any- where in the network • Fully flexible Layer-3 architecture Uninterruptible roaming • Quick transfer for uninterruptible voice and data access throughout entire companies • Communication is tunneled via the wireless controller, ensuring reliable and secure data transfer. Security – seamless with hard-wired environments • Uncompromising security – integration in existing com- pany security systems • Latest security mechanisms such as WPA and IEEE 802.11i prevent unauthorized access SCALANCE W – rugged construction for industrial use • Splash-proof and dustproof housing offering a high level of vibration and shock resistance • Expanded temperature range (-40 °C with condensation), resistant to UV radiation and salt spray • Easy replacement of device in fault scenarios with C-PLUG Scalability • Simplifies company development by providing dynamic adaptation to meet a growing number of access points and mobile users Performance capability • Wireless controllers operate at the same speed as hard- wired solutions Cost-effective infrastructure • Integrated support for all definitive WLAN standards (IEEE 802.11 a/b/g/h) Investment protection • Platforms designed for network expansion • Support for access points from other manufacturers WAN WAN Office network Automation network Transition-free roaming between office and industrial networks S7-300 with CP 343-1 S7-300 with CP 343-1 S7-300 with CP 343-1 Pocket LOOX HiPath Wireless Access Point HiPath Wireless optiPoint Access Point SCALANCE W786-2HPW optiPoint WL2 professional Router Access Point SCALANCE W786-2HPW HiPath Wireless Controller Router Client Module SCALANCE W746-1PRO Client Module SCALANCE W746-1PRO Industrial Ethernet PC HiPath 3700 G_IK10_XX_30175 HiPath – Total Business Communications © Siemens AG 2009
  • 24. Industry-standard products for wireless communication 23 Field PG – the mobile programming device in notebook form The mobile and industrialized SIMATIC Field PG in notebook form is ideal for mobile use on site, even in areas with restrict- ed space or when traveling. Its main applications include: • Commissioning • Service • Maintenance • Configuration • Programming of automation systems. Despite its compact design, the Field PG's 14.1" TFT display with 1024 x 768 pixel resolution offers a convenient and ergo- nomic working environment. A powerful lithium ion battery (66 Wh) enables several hours of off-mains operation and maximum mobility. In addition, an interface box that operates as a fan-out unit can be connected to the Field PG with Pentium 4. A PCMCIA radio interface permits connection to wireless local networks. SIMATIC Mobile Panel 277(F) IWLAN • The Mobile Panel 277(F) IWLAN is the first wireless, flexibly configurable mobile operator terminal with "Safety Inte- grated" technology • Flexibly configurable HMI with Industrial WLAN IEEE 802.11 a (b/g) • Support for SCALANCE W access points (recommended for Safety mode) for: - Traffic with critical real-time requirements - Dedicated bandwidth - Authentication/encryption • TÜV/BIA certification to SIL3 • "Safety Integrated" technology is available as an option • Transponder identification and distance measurement for secure logon and operation • Supports PROFINET and Profisafe • Project download possible via WLAN/USB/Ethernet • Configurable with WinCC flexible 2007 • "Powersave" mode for optimizing the operating time • Battery change 'on the fly' • Wall-mounted cradle for charging the main battery, the parallel charging of spare batteries and safe storage of the device Industry-standard products for wireless communication Field PG M and Mobile Panel 277(F) IWLAN © Siemens AG 2009
  • 25. Industry-standard products for wireless communication24 GSM/GPRS Modem MD720-3 The GSM/GPRS Modem MD720-3 is used to connect SIMATIC S7-200 controllers to a PC control center with SINAUT MICRO SC via GPRS, enabling cost-effective monitor- ing and control of simple telecontrol tasks, as in sewage treat- ment plants, pumping stations, oil and gas supply or automat- ed machines • Low-cost volume call rates mean that machines or plants can have a permanent online wireless connection to a con- trol center • Low operating costs thanks to optimized communication with effective establishment of messages to the SINAUT MICRO SC OPC server • The location of the central control station is irrelevant be- cause of the Internet connection between the mobile phone provider and the OPC server • Reliable transmission from the controller to the control station due to the high availability of the GPRS network • Secure, reliable connection via public networks with en- crypted data transfer and additional measures undertaken by the GPRS provider • Simple configuration of wirelessly connected systems with- out any specialist knowledge of radio technology MD741-1 GPRS router The GPRS Router MD741-1 enables wireless IP communication between SINAUT ST7 out-stations and Ethernet-based auto- mation devices via GSM mobile phone networks and therefore the control and monitoring of water treatment, oil and gas supplies and long-distance heating, for example • Low investment and operating costs • Reduced travel costs and telephone charges thanks to remote programming and remote diagnosis via GPRS • High level of security owing to IPSec-based VPN functional- ity and firewall • Shorter configuration time with SCALANCE S security modules owing to the finely tuned VPN configuration • Control and monitoring via the mobile phone provider's GPRS infrastructure with cost-effective M2M standard con- tracts, as VPN is integrated • Energy-saving and monitoring concepts can be achieved in out-stations simply and cost-effectively • Simple planning and commissioning of outstations without specialist knowledge of radio technology • For use worldwide due to quad band technology (observe national regulations) Industry-standard products for wireless communication GSM/GPRS: SINAUT MD720-3 and MD741-1 © Siemens AG 2009
  • 26. Cabling system 25 Cabling system The active network components are supplemented by passive network components. For access points with RJ45, M12 or fiber-optic connec- tions there are different FastConnect cables available for different application areas. The FastConnect system thus enables simple assembly on-site and avoids excess lengths because the correct length can always be assembled for RJ45, M12, or fiber-optic FC cables. • Industrial Ethernet FC cables with special construction for quick assembly (UL and CAT5 PLUS certification, PROFINET- compliant) • User-friendly stripping technology with the FC stripping tool, enabling the outer sheath and braided shield to be re- moved accurately in a single operation. • FC RJ45 Plugs have a rugged metal housing that is immune to interference, making it the ideal solution for the installa- tion of RJ45 plugs in the field area, too (PROFINET compli- ant). • With FastConnect products, the prepared cables are con- nected using cutting and clamping methods. • The Industrial Ethernet FC Modular Outlet is also suitable for Gigabit cabling (Cat 6). For access points with hybrid connection the FC RJ45 Modular Outlet with power insert is available. If the SCALANCE W devices are to be supplied with power and data via a cable, a hybrid cable - to be ordered separately - and the FC RJ45 Modular Outlet with power insert must be used (assembly in the field). The IE FC Hybrid Cable 2x2 + 4x0.34 is available as the cable. It is a flexible cable for conveying power and data for the IE FC RJ45 Modular Outlet. You can assemble the hybrid plug that is included in the scope of supply yourself on site. © Siemens AG 2009
  • 27. Services and customer support26 Services and customer support A complete solution for a wireless communication network comprises suitable products, advice, planning, configuration, project management and commissioning. Together with its partners, SIMATIC NET offers the complete range, from advice to IT operation. Service benefits • Investment protection and flexibility thanks to complete, end-to-end IMC solutions • Interfaces are kept to a minimum and responsibility for projects is centralized thanks to IMC solutions provided by experienced SIMATIC NET partners • Project completion times and costs are kept to a minimum thanks to a single competent SIMATIC NET partner for all project phases. For further information, visit: http://www.siemens.com/simatic-net/partner SIMATIC NET partner Project implementationPlanningInformation phase Configuration Project management Delivery Assembly Installation Documentation Training LAN check Secure check Spectral measurement Investigation IWLAN design Basic informationen on technical options Information exchange on planning sequence, Project sequence and problem definitin Advisory meetings, presentations, workshops Provision of information G_IK10_XX_30201 © Siemens AG 2009
  • 28. Industrial Wireless Communication 27 Industrial Wireless Communication Advantages at a glance ■ Predictable data traffic (deterministic) and defined response times on the radio link ■ Reliable radio link, e.g. due to redundant connection and cyclic monitoring of the wireless path ■ Cost savings due to a separate radio network for reli- able operation of a process as well as for critical pro- cess data (e.g. alarm signals), as well as for non-criti- cal communication (e.g. service and diagnostics) ■ Investment security because all products are compatible with the internationally recognized WLAN standard IEEE 802.11, suitable for the unli- censed frequency bands of 2.4 GHz and 5 GHz (ISM bands) ■ Quick commissioning of the access points with the swap medium PRESET-PLUG ■ Reduced operating costs, because there is no wear of rotating and moving plant sections ■ Cost-effective connection to devices which are remote, difficult to access or in hostile environments ■ Operational reliability in the industrial environment, e.g. thanks to a rugged housing and industrial approvals ■ Increased plant availability through wireless data transmission to mobile communication partners with the leaky wave RCoax cable ■ Uniform radio network throughout the company sec- tors for voice and data; cost savings resulting from central management, simple installation and reliable startup ■ Redundant power supply via Power-over-Ethernet (48 V DC in accordance with IEEE 802.3af and 12-32 V DC or 110-230 V AC) ■ C-PLUG: Swap medium for rapid device replacement without the need for a programming device. This pre- vents downtimes and cuts engineering costs in the event of access point failure. The time required for maintenance is reduced; no trained personnel is required in case of disturbances ■ Use also in the automobile industry, e.g. in paint lines, thanks to silicone-free version, and certified for explosion protection Zone 2 (ATEX) ■ Different product versions in IP30 and IP65 for differ- ent applications; operation with WLAN controller possible ■ Fiber-optic connection for greater distances © Siemens AG 2009
  • 29. The information provided in this brochure contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners. Get more information SIMATIC NET: http://www.siemens.com/automation/simatic-net Order or download additional informative matarial: http://www.siemens.com/simatic/printmaterial SIMATIC Guide Manuals: http://www.siemens.com/simatic-docu Service & Support: http://www.siemens.com/automation/service&support SIMATIC NET partners: http://www.siemens.com/automation/partner Industry Mall internet ordering system: http://www.siemens.com/automation/mall Siemens AG Industry Sector Sensors and Communication Postfach 4848 90026 NÜRNBERG GERMANY Subject to change without prior notice Order No.: 6ZB5530-1AM02-0BA5 3P.8101.46.21 / Dispo 26000 BR 0909 2.0 ROT 28 En Printed in Germany © Siemens AG 2009 www.siemens.com/automation © Siemens AG 2009