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Applications of High Performance Permanent Magnets J. F. Liu Electron Energy Corporation 924 Links Ave, Landisville, PA 17538, USA Phone: 1-717-898-2294  Fax: 1-717-898-0660
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Outline
Permeance Coefficient  P c ,[object Object],[object Object],In the magnetic circuit, a magnet will operate at a specific point on its extrinsic demagnetization curve: P c =B d /H d Some Magnet Design Considerations P c  = B d /H d B r B d H d H c
Why straight-line demagnetization curves? Application with load line #1: Both magnets are okay to use Application with load line #2: Only magnet #1 is suitable B d1 Normal demagnetization curve for magnet #1 load line 2 B r H c 0 Knee load line 1 B d2 H d1 H d2 B r H c Normal demagnetization curve for magnet #2
Permanent Magnet Dipoles Halbach PM Dipole Structures: B g  = B r  ln(OD/ID) ,[object Object],[object Object],[object Object],OD ID
Vector Map Flux Density Map Halbach Dipole Structure
[object Object],[object Object],[object Object],*M. Kumada et al, PAC2001, 3221 . Halbach Dipole Structure
A Example of Halbach PM Quadrupole
Magnetic Mangles 45 o  Position 90 o  Position 135 o  Position 0 o  Position
[object Object],[object Object],[object Object],* J. T. Volk et al, PAC2001, p217 Adjustable Magnetic Quadrupoles
Surface Coupler with 12 Alternating Poles Flux density along the center line of the air gap Flux in Tesla
Concentric Coupling System Applications include mixers and pumps, especially for pharmaceutical, chemical and medical applications.
Solid Model of the Radial Bearing Actual Radial Bearing High Temperature PM Biased Magnetic Bearings Supported by NASA Glenn Research Center, EEC/TAMU designed and built a PM-biased hybrid high temperature magnetic bearing that can operate at 1000 F Back Iron Pieces Permanent Magnets Dual Lamination Stacks Rotor Lamination Stack Small Air Gap
High temp magnet arc segments assembled together. Magnet arc assemblies stuck in place on outer diameter of bearing lamination stacks. Magnet Demagnetization Curves of T550 High temp magnet High Temperature PM Biased Magnetic Bearings
Flux Contours from EM FEA with PM bias and control flux. High Temperature PM Biased Magnetic Bearings
Design parameters ,[object Object],[object Object],[object Object],PM-Biased Radial Bearing Design Details  Control Flux Density as a function of Amp-Turns 15 11.25 7.5 3.75 0 Amps 0.50 0.42 540 0.45 0.37 405 0.40 0.31 270 0.23 0.20 135 0.00 0.00 0 22°C 550°C Average Gap  Control Flux  (TESLA) Amp-Turns  0.98 T Air Gap Flux at 22 o C 2910 N Linear Load Capacity 0.53 T Air Gap Flux at 550°C 208 N Bearing Weight 8.18 cm  Bearing Length 23.75 cm Bearing OD New Design Parameter
Radial Bearing Test Apparatus
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Some Room Temperature Results from Radial Bearing Bench Tests Force vs. Rotor Position Force vs. Control Current
A Comparison of Analytical and Experimental Room Temperature Radial Bearing Test Results Radial Bearing Force vs. Current at R.T. ,[object Object],[object Object]
Some High Temperature Results from Radial Bearing Bench Tests ,[object Object],[object Object],[object Object],[object Object]
Solid Model of High Temperature Test Rig Components We are in a process of building this test rig. It will be ready later this year.
Summary A new hybrid high-temp magnetic bearing was designed and built using high temperature Sm-Co magnets. It will be tested using a specially design test rig Permeance Coefficient of magnets in the electromechanical system should be carefully considered in the design and material selection stage Halbach principles can be used in many different applications

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Applications of High Performance Permanent Magnets

  • 1. Applications of High Performance Permanent Magnets J. F. Liu Electron Energy Corporation 924 Links Ave, Landisville, PA 17538, USA Phone: 1-717-898-2294 Fax: 1-717-898-0660
  • 2.
  • 3.
  • 4. Why straight-line demagnetization curves? Application with load line #1: Both magnets are okay to use Application with load line #2: Only magnet #1 is suitable B d1 Normal demagnetization curve for magnet #1 load line 2 B r H c 0 Knee load line 1 B d2 H d1 H d2 B r H c Normal demagnetization curve for magnet #2
  • 5.
  • 6. Vector Map Flux Density Map Halbach Dipole Structure
  • 7.
  • 8. A Example of Halbach PM Quadrupole
  • 9. Magnetic Mangles 45 o Position 90 o Position 135 o Position 0 o Position
  • 10.
  • 11. Surface Coupler with 12 Alternating Poles Flux density along the center line of the air gap Flux in Tesla
  • 12. Concentric Coupling System Applications include mixers and pumps, especially for pharmaceutical, chemical and medical applications.
  • 13. Solid Model of the Radial Bearing Actual Radial Bearing High Temperature PM Biased Magnetic Bearings Supported by NASA Glenn Research Center, EEC/TAMU designed and built a PM-biased hybrid high temperature magnetic bearing that can operate at 1000 F Back Iron Pieces Permanent Magnets Dual Lamination Stacks Rotor Lamination Stack Small Air Gap
  • 14. High temp magnet arc segments assembled together. Magnet arc assemblies stuck in place on outer diameter of bearing lamination stacks. Magnet Demagnetization Curves of T550 High temp magnet High Temperature PM Biased Magnetic Bearings
  • 15. Flux Contours from EM FEA with PM bias and control flux. High Temperature PM Biased Magnetic Bearings
  • 16.
  • 17. Radial Bearing Test Apparatus
  • 18.
  • 19.
  • 20.
  • 21. Solid Model of High Temperature Test Rig Components We are in a process of building this test rig. It will be ready later this year.
  • 22. Summary A new hybrid high-temp magnetic bearing was designed and built using high temperature Sm-Co magnets. It will be tested using a specially design test rig Permeance Coefficient of magnets in the electromechanical system should be carefully considered in the design and material selection stage Halbach principles can be used in many different applications