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Fluid Power Expo Phil O’Neill Bosch Rexroth Pneumatics Cleveland, OH 10/26/2011 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Global Trends ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
So what’s the problem ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Why do we care ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
How big is the problem ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Google “Compressed air leak” 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
What can we do about it ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics Source - www.airbestpractices.com/
What can we do about it ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Totalising Mass Air Flow Sensors ,[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Ultrasonic leak detectors ,[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Ultrasonic leak detectors 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Reduce leakage ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Size actuators correctly for the application ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Pressure drops in tube ,[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics 2400 Nl/min / 85 cfm 1700 Nl/min / 60 cfm 1300 Nl/min / 46 cfm
Web-based calculation tools 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Size actuators correctly for the application 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Size actuators correctly for the application 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Size actuators correctly for the application 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Reduce distances between valves and actuators ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Valve / Cylinder combinations ,[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Reduce your pressures ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Simple application, one pressure ,[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Different pressures ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Stroke time with 6 bar main, different “no-load” pressures 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Cycle time reduction for different strokes: 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics 2 bar “no-load stroke”
Application example ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Case study ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
High air consumption devices ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
But what does it cost ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
You could do it in Excel . . .  13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Or you can use online tools 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Air costs with differential pressures 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Conclusions ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
Thank You 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics Fluid Power Expo Phil O’Neill Bosch Rexroth Pneumatics Cleveland, OH 10/26/2011

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Energy Savings with Pneumatics

  • 1. Fluid Power Expo Phil O’Neill Bosch Rexroth Pneumatics Cleveland, OH 10/26/2011 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
  • 2.
  • 3.
  • 4.
  • 5.
  • 6. Google “Compressed air leak” 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
  • 7.
  • 8.
  • 9.
  • 10.
  • 11. Ultrasonic leak detectors 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
  • 12.
  • 13.
  • 14.
  • 15. Web-based calculation tools 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
  • 16. Size actuators correctly for the application 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
  • 17. Size actuators correctly for the application 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
  • 18. Size actuators correctly for the application 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24. Stroke time with 6 bar main, different “no-load” pressures 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
  • 25. Cycle time reduction for different strokes: 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics 2 bar “no-load stroke”
  • 26.
  • 27.
  • 28.
  • 29.
  • 30. You could do it in Excel . . . 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
  • 31. Or you can use online tools 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
  • 32. Air costs with differential pressures 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics
  • 33.
  • 34. Thank You 13/10/2011 | Phil O'Neill, Bosch Rexroth Pneumatics | © Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Energy Savings with Pneumatics Fluid Power Expo Phil O’Neill Bosch Rexroth Pneumatics Cleveland, OH 10/26/2011