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Gemasolar a thermal solar power plant with 15 hours, Ignacio Burgaleta (Torresol Energy)
1.
11 June 2013,
Madrid© Torresol Energy GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM WORKSHOP ON APPLICATIONS OF SOLAR FORECASTING Juan Ignacio Burgaleta Director of Technology
2.
© Torresol Energy
211 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM INDEX 1. Torresol Energy 2. The GEMASOLAR Plant 3. Innovations 4. Operation 5. Construction 6. Commercial operation 7. Conclusions
3.
© Torresol Energy
311 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 1. Torresol Energy • Engineering, consulting, and systems inte- gration company. Founded in 1956. • Very active in Solar Energy since 2000. – Technology developer: SENERtrough collector system, Sensol software, heliostats, heliostat axis drive mechanisms, molten salt technology (as storage system and as heat transfer fluid) central tower receiver… amongst many other innovations. – PSA Tower Prototype – Turn Key Projects: Andasol 1 & 2, in Granada; Extresol 1, 2 & 3, in Badajoz; one plant in La Garrovilla (Badajoz); one plant in Alvarado (Badajoz); and two plants in Navalvillar de Pela (Badajoz). 60% 40% • 100% “Mubadala Development Company” stockholding. • Mubadala Development Company” belongs to the Abu Dhabi Emirate. • Goal: development and commer- cialization of innovative technologies in renewable, alternative and sus- tainable energies. A STRONG ALLIANCE
4.
© Torresol Energy
411 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 1. Torresol Energy GEMASOLAR (Tower) VALLE 1 (PTC) VALLE 2 (PTC)
5.
© Torresol Energy
511 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 2. The GEMASOLAR Plant
6.
© Torresol Energy
611 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 2. The GEMASOLAR Plant • Storage system Solar energy Solar field and central tower receiver Molten salts storage system • Generation system Molten salts storage system Steam generation system Turbine/generator system Grid
7.
© Torresol Energy
711 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 2. The GEMASOLAR Plant • High thermal storage capacity (24 hours). • The same fluid is used for heat transfer and storage. • The molten salts reach highest temperatures (565ºc) maximizing thermodynamic efficiency. • The whole piping system is contained in an small area, reducing the heat losses, the maintenance costs and minimizing the possibility of leaks. • Lower operation risk (No mobile piping system. No swivel joints. No thermal oil). • Highest cycle efficiency. Advantages of Central Tower with Molten Salt Technology
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811 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 2. The GEMASOLAR Plant
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911 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 3. Innovations (Heliostats) • High surface (115 m2). • High optic quality and precision. • Integrated facet mirror-structure. • Innovative system of facets union. • Reduced manufacturing, assembly and maintenance costs. Developed by SENER
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1011 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 3. Innovations (Receiver) • Optimize size to minimize thermal losses. • High flow of incident radiation. • Optimize the design to the maximum temperature of the metal. • Thermal maximum efficiency. • Designed for 25 years of operation. Solar receiver Prototype receiver testing in the PSA of Almería Receiver Developed by SENER with PSA-CIEMAT colaboration
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1111 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 3. Innovations Solar Field Control System • Innovative Control system of solar field composed by 2650 heliostats, positioned at north, south, east and west of the tower. • Optimize the electricity consumption of the heliostat actuation system. • Development of a new pointing strategy that guarantees the good distribution of the solar flow incident in the receiver. • Reduce the time of heliostats de- focusing. Developed by SENER
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1211 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 3. Innovations Molten Salt Storage System – Tranference fluid and thermal storage: Nitate molten salts 60% Na NO3 y 40% KNO3. – 15 hours of thermal storage capacity, operating with turbine in nominal conditions. – Operatoin tempeature 565. – Pumping of salts to the receiver placed in the tower at 140 m. Power block, molten salt storage system of the GEMASOLAR Plant Developed by SENER
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1311 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 4. Operation GEMASOLAR Flow Diagram
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1411 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 4. Operation GEMASOLAR Daytime Operation
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1511 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 4. Operation GEMASOLAR Daytime Operation during Cloudy Periods
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1611 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM GEMASOLAR Nightime Operation 4. Operation
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1711 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 5. Construction Aerial view of the GEMASOLAR Power Block
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1811 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 5. Construction
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1911 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 5. Construction Aerial view of the GEMASOLAR Plant
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2011 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 6. Commercial Operation
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2111 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 6. Commercial Operation • Commissioning activities started November 2010: − Heliostats calibration. − Salt molten in a temporary installation and stored in the cold tank (November – December 2010) • End of April 2011 plant synchronized. Start up and Commissioning
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2211 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM • From early May 2011 providing electricity to the grid. • End June, 24 hours of uninterrupted electricity production. • On July 6 2011 performance test, result exceeded theoretical prediction. • Excellent hourly production predictions. 6. Commercial Operation
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2311 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 6. Commercial Operation Starting & Shutting Down the Receiver • Every day the receiver temperature changes quickly from the environmental conditions till operation conditions (565ºC) • Procedures to control all the parameters-components which affect the receiver filling and drainage developed by Torresol Energy to secure the efficiency and the security (delicate operation) • Complex system: Sincronization between Solard Field (heliostats) and the Central Receiver System (CRS) • Thermography cameras are part of the control tool for the radiation flow onto the receiver and are synchronized with the solar field software (heliostats pointing)
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2411 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 6. Commercial Operation Starting & Shutting Down the Receiver • Importance of a good reciever drainage • The molten salt must be between 260ºC and 565ºC. • Operational improvements extend the daily production • Calibration of the heliostats: Targets located below the receiver to calibrate the heliostats
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2511 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM Actual Guarantee – Receiver Thermal Power 135 MWTh 120 MWTh – Net Electrical Production 414.3 MWh 302 MWh – Receiver Outlet Salts Temp. 565 ºC 565 ºC – Gross Power 19.9 MW 19.9 MW – Net Power 17.0 MW 17.0 MW 24 h Overall Performance Test passed on July 6th, 2011 6. Commercial Operation
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2611 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 6. Commercial Operation Production dates. From 16-08-2011, 00:00 hour to 17-08-2011, 00:00 hour
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2711 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 6. Commercial Operation Non-stop operation in Winter time
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2811 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 6. Commercial Operation Turbine continuously running at nominal power in summer
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2911 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 12 DAYS OF CONTINUOUS PRODUCTION 6. Commercial Operation
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3011 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 7. Next Steps • We, and most of the analysts, consider that the technology of Central Tower Plants with Molten Salts has higher opportunities to achieve the grid parity in a shorter period of time due to: − Larger future cost reduction. − Size to be increased. − New equipment yet to be developed. − Affordable construction materials. • Next Tower Plant with Molten Salt Storage System: − + 500 MWt receiver ( +12.000 heliostats) − Storage System capacity depending on Market requirements
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3111 June 2013, Madrid GEMASOLAR: A THERMAL SOLAR POWER PLANT WITH 15 HOURS OF THERMAL STORAGE SYSTEM 7. Conclusions • GEMASOLAR is the first commercial-scale plant featuring a central tower molten salt receiver with thermal storage capabilities supplying electricity to the grid from May 2011. • The molten salt thermal storage system helps avoid fluctuations in power supply and enables to produce electricity during 15 hours in the absence of solar radiation. • The 19.9 MWe GEMASOLAR Plant became the first CSP ever to generate uninterrupted electricity for 24 hour at full capacity. • Next Tower Plant and Molten Salt System with increased power
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11 June 2013,
Madrid© Torresol Energy Thank you
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