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Can You Imagine a 
Supply Chain That Will 
Deliver Goods While 
Saving the Plant 
Keith Holliday 
Director- Supply Chain & Logistics 
1
Sonoco is a Global Packaging Company 
• Founded in 1899, Sonoco is a $4.8 billion global provider of consumer 
packaging, industrial products, protective packaging and packaging supply chain 
services. 
• With more than 19,600 employees working in more than 340 operations in 34 
countries, we serve some of the world’s best-known brands in some 85 nations. 
2 
2012 2013 
Sales $1,912 $1,894 
Base EBIT $177 $187 
2012 2013 
Sales $478 $523 
Base EBIT $19 $24 
2012 2013 
Sales $1,841 $1,859 
Base EBIT $141 $138 
2012 2013 
Sales $555 $572 
Base EBIT $39 $37
What We Achieved 
3
Sustainable Supply Chains 
 Economic 
o Risk & Crisis Management 
o Customer Relationship Management 
o Supply Chain Management 
 Environmental 
o Environmental Policy/Management System 
o Operational Eco-Efficiency 
o Product Stewardship 
 Social 
o Human Capital Development 
o Talent Attraction & Retention 
o Stakeholder Engagement 
4
Total Solutions Provider - Conception to Collection 
5 
Packaging Design, Innovation 
& Artwork Management 
Complete Consumer 
Packaging 
Retail Merchandising 
Packaging Supply 
Chain Services 
Recycling 
Sonoco, through its recycling operations, recovers the 
equivalent of 65%, of what we place into the market, by weight.
Sonoco Recycling 
6 
Sonoco Engaged in recycling since the 1920s 
• Globally, collects more than 3 million tons of paper, plastic, metal and 
other materials annually 
• 40+ processing facilities throughout the world 
• 20+ facilities within the US, servicing over 200 sites in the US and 
Canada 
• 6 full-scale single stream Material Recovery Facilities (MRF); 
• Sort, process and market residential and commercial single stream 
• Continuous improvement in facility upgrades and educational 
services 
• Over 65% of material received at the recycling plants or MRF’s 
goes directly to Sonoco plants, vertical integration unique to a 
packaging company 
Vertical Integration - Some products Sonoco manufactures 
from the recovered material: 
• Composite cans (chip/dough can containers) 
• Construction SonoTubes 
• Film, tape, and label cores 
• Point of purchase displays 
CONFIDENTIAL 
• Recycled linerboard 
• Uncoated boxboard 
• Plastic regrind
7 
Sonoco Sustainability Solutions – Pursue Landfill-free 
Audit: 1-2 days 
Report: ~2 weeks Timing dependent upon facility 
Perform waste 
audit, report 
to identify 
landfill 
reduction, 
revenue 
enhancement 
opps 
Propose 
equipment 
where needed 
Remove 
standard 
recyclables and 
materials 
designated for 
alternate outlets 
Pursue Zero 
Waste to Landfill 
goal 
Transport to 3rd 
party 
contractors for 
safe material 
destruction 
Provide 
reporting, 
continuously 
improve, 
researching 
best material 
outlets 
Program designed to help customers create and implement sustainable business solutions: 
Influence 
packaging 
design 
• Identify cost avoidance opportunities through reducing and diverting materials currently going to landfills 
• Convert waste streams to revenue streams by finding alternative uses for the materials 
• Provide web-based summary reporting of both productivity improvements and sustainability statistics 
• Assurance of safe destruction of branded material 
CONFIDENTIAL
Sustainable Supply Chains - Optimized and Agile to 
Minimize Footprint with Sustainable Economics 
• Push/ Optimization Supply Chains 
• Link into the S&OP process 
• Demand, Inventory, Capacity loading all planned in advance 
• Pull/ Agile Supply Chains 
• Late Stage Customization (at or near the customer) 
• Pre-staged Inventory (VMI/SMI) 
• Integrated Raw Material Planning 
• Composite supply chains (Elements of Push/Pull) 
• Raw material Planning/ MRP 
• Collaborative Planning/ Inventory Risk pooling 
• Integrated information flows 
8
Segmenting Supply Chains - Industrial 
Conversion must build to order with short lead times 
and high service levels 
Paper must have Forward, Demand Based planning for 
Operational Efficiency 
9 
Paper 
Manufacturing 
Converting 
Tubes & Cores 
Composite Cans
Segmenting Supply Chains - Consumer 
10 
Customer 
Sonoco
Risk Management 
• Close integration with Customers & Suppliers 
• Collaborative planning with key CPG customers 
• Geographic coverage with regional converting operations and close couple 
customer dedicated operations 
• Efficient transportation vs DC based system 
• Backup facility coverage for manufacturing risks 
• Supplier Sustainability award program 
• SRM focused on critical few suppliers 
• Assessment of Supply Risk 
• Annual risk scenario survey 
• Mitigation plans for high risk potential or severe impact 
11
Sonoco Supply Chain Talent 
• Corporate team developing supply chain roles… who is in scope? 
• Probably 5 major roles with Logistics variations 
• Standard Job descriptions, deliverables, metrics across Sonoco 
• Since 2008, have been conducting APICS CSCP (Certified Supply 
Chain Professional) class on company time 
• Probably 50 people now certified including CSRs, Sales, Logistics, 
Procurement, and SC professionals 
• Considering how to better develop the plant level planners and 
schedulers… CPIM? 
• Selective use of developmental assignments 
• SC  Logistics, SC  Procurement, Div SC  SC Excellence, Div 
 Div 
• Hiring in young, analytical, systems savvy talent to start 
• Scenario modeling, increasing hunger for information and analytics among 
business leaders 
12
New Product Integration 
• Unique characteristics of segmented 
supply chains impact decision making 
during the new product development 
process 
• Must engage supply chain at the right 
time to accelerate time to market 
• Standardizing processes and metrics to 
drive new product lines 
13
Delivering on the Promise 
14

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Can You Imagine a Supply Chain That Will Deliver Goods While Saving the Planet?

  • 1. Can You Imagine a Supply Chain That Will Deliver Goods While Saving the Plant Keith Holliday Director- Supply Chain & Logistics 1
  • 2. Sonoco is a Global Packaging Company • Founded in 1899, Sonoco is a $4.8 billion global provider of consumer packaging, industrial products, protective packaging and packaging supply chain services. • With more than 19,600 employees working in more than 340 operations in 34 countries, we serve some of the world’s best-known brands in some 85 nations. 2 2012 2013 Sales $1,912 $1,894 Base EBIT $177 $187 2012 2013 Sales $478 $523 Base EBIT $19 $24 2012 2013 Sales $1,841 $1,859 Base EBIT $141 $138 2012 2013 Sales $555 $572 Base EBIT $39 $37
  • 4. Sustainable Supply Chains  Economic o Risk & Crisis Management o Customer Relationship Management o Supply Chain Management  Environmental o Environmental Policy/Management System o Operational Eco-Efficiency o Product Stewardship  Social o Human Capital Development o Talent Attraction & Retention o Stakeholder Engagement 4
  • 5. Total Solutions Provider - Conception to Collection 5 Packaging Design, Innovation & Artwork Management Complete Consumer Packaging Retail Merchandising Packaging Supply Chain Services Recycling Sonoco, through its recycling operations, recovers the equivalent of 65%, of what we place into the market, by weight.
  • 6. Sonoco Recycling 6 Sonoco Engaged in recycling since the 1920s • Globally, collects more than 3 million tons of paper, plastic, metal and other materials annually • 40+ processing facilities throughout the world • 20+ facilities within the US, servicing over 200 sites in the US and Canada • 6 full-scale single stream Material Recovery Facilities (MRF); • Sort, process and market residential and commercial single stream • Continuous improvement in facility upgrades and educational services • Over 65% of material received at the recycling plants or MRF’s goes directly to Sonoco plants, vertical integration unique to a packaging company Vertical Integration - Some products Sonoco manufactures from the recovered material: • Composite cans (chip/dough can containers) • Construction SonoTubes • Film, tape, and label cores • Point of purchase displays CONFIDENTIAL • Recycled linerboard • Uncoated boxboard • Plastic regrind
  • 7. 7 Sonoco Sustainability Solutions – Pursue Landfill-free Audit: 1-2 days Report: ~2 weeks Timing dependent upon facility Perform waste audit, report to identify landfill reduction, revenue enhancement opps Propose equipment where needed Remove standard recyclables and materials designated for alternate outlets Pursue Zero Waste to Landfill goal Transport to 3rd party contractors for safe material destruction Provide reporting, continuously improve, researching best material outlets Program designed to help customers create and implement sustainable business solutions: Influence packaging design • Identify cost avoidance opportunities through reducing and diverting materials currently going to landfills • Convert waste streams to revenue streams by finding alternative uses for the materials • Provide web-based summary reporting of both productivity improvements and sustainability statistics • Assurance of safe destruction of branded material CONFIDENTIAL
  • 8. Sustainable Supply Chains - Optimized and Agile to Minimize Footprint with Sustainable Economics • Push/ Optimization Supply Chains • Link into the S&OP process • Demand, Inventory, Capacity loading all planned in advance • Pull/ Agile Supply Chains • Late Stage Customization (at or near the customer) • Pre-staged Inventory (VMI/SMI) • Integrated Raw Material Planning • Composite supply chains (Elements of Push/Pull) • Raw material Planning/ MRP • Collaborative Planning/ Inventory Risk pooling • Integrated information flows 8
  • 9. Segmenting Supply Chains - Industrial Conversion must build to order with short lead times and high service levels Paper must have Forward, Demand Based planning for Operational Efficiency 9 Paper Manufacturing Converting Tubes & Cores Composite Cans
  • 10. Segmenting Supply Chains - Consumer 10 Customer Sonoco
  • 11. Risk Management • Close integration with Customers & Suppliers • Collaborative planning with key CPG customers • Geographic coverage with regional converting operations and close couple customer dedicated operations • Efficient transportation vs DC based system • Backup facility coverage for manufacturing risks • Supplier Sustainability award program • SRM focused on critical few suppliers • Assessment of Supply Risk • Annual risk scenario survey • Mitigation plans for high risk potential or severe impact 11
  • 12. Sonoco Supply Chain Talent • Corporate team developing supply chain roles… who is in scope? • Probably 5 major roles with Logistics variations • Standard Job descriptions, deliverables, metrics across Sonoco • Since 2008, have been conducting APICS CSCP (Certified Supply Chain Professional) class on company time • Probably 50 people now certified including CSRs, Sales, Logistics, Procurement, and SC professionals • Considering how to better develop the plant level planners and schedulers… CPIM? • Selective use of developmental assignments • SC  Logistics, SC  Procurement, Div SC  SC Excellence, Div  Div • Hiring in young, analytical, systems savvy talent to start • Scenario modeling, increasing hunger for information and analytics among business leaders 12
  • 13. New Product Integration • Unique characteristics of segmented supply chains impact decision making during the new product development process • Must engage supply chain at the right time to accelerate time to market • Standardizing processes and metrics to drive new product lines 13
  • 14. Delivering on the Promise 14

Editor's Notes

  1. Sonoco is unique for a packaging company in that we offer services in recycling and waste diversion. Sonoco manufacturers ~5mm tons of packaging materials each year globally which is placed in the market. The total volume of materials (some Sonoco materials) which Sonoco Recycling handles each year is 3.5 million tons. So when you look at the weight of material produced compared to the weight of material recycled and diverted from landfill, SR helps shrink Sonoco’s environmental footprint.
  2. Sonoco Recycling has a vast network of 3rd party relationships around the US developed from years of supplying Sonoco’s paper mills as well as brokering standard recyclables (paper, plastic) and a strong footprint in the Southeast US with recycling plants and Material Recovery Facilities (MRF’s) taking paper, plastic, metal, wood waste streams from municipalies, etc. The SR program was introduced 2007 to not only some of Sonoco’s largest customers, but other diverse manufacturing-centric companies. Since, we’ve expanded our offering to include a focus on the entire output of waste and recycling at the sites we service to work towards a goal of Zero Waste to Landfill.
  3. The S3 process (Sonoco Sustainability Solutions) is a program customized to a sites needs. Our team audits a facilities’ waste and recycling streams to identify revenue opportunities for recyclables and cost avoidance for waste materials. We work with a site champion to set up a program and get employees engaged.