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Ferrous Metallurgy:  The Chemistry and Structure of Iron and Steel
Pure Iron ,[object Object],[object Object],[object Object]
Wrought Iron ,[object Object],[object Object],[object Object],[object Object],[object Object]
Abraham Darby’s Ironbridge
Cast Iron ,[object Object],[object Object],[object Object]
Ductile iron used in drain grids
[object Object]
Steel ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Metals Ferrous metals Non-ferrous metals Steels Cast Irons Plain carbon steels Low alloy steels High alloy steels Stainless & Tool steels Grey Iron White Iron Malleable & Ductile Irons Low carbon steels Medium carbon steels High carbon steels
Microstructure of Steel ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
Ferrite ,[object Object],[object Object]
[object Object]
Austenite ,[object Object],[object Object]
Cementite ,[object Object],[object Object]
Pearlite ,[object Object],[object Object]
[object Object]
[object Object]
Martensite ,[object Object],[object Object]
[object Object]
Carbon ,[object Object]
0.1% Carbon Steel Note the small amount of pearlite in the structure
Applications A typical application of low carbon steel in a car body.
Effect of Carbon Content ,[object Object]
0.2% Carbon Steel ,[object Object]
Eutectic Structure ,[object Object],[object Object]
Over 0.8% Carbon ,[object Object],[object Object]
 
Properties of Carbon Steels Bars and forgings for a wide range of engineering components.  Connecting rods, springs, hammers, axle shafts requiring strength and  toughness. Very strong, heat treatable to produce a wide range of properties in quenched and tempered conditions.  Difficult to weld.  Can become brittle below room temperature. 0.25 - 0.6 General engineering uses for a mild steel Strong, ductile, no useful hardening by heat treatment except by normalizing, but can be work-hardened. Weldable. Ductile-brittle transition temperature is just below room temperature 0.1 - 0.25 Pressings where high formability required Soft, ductile, no useful hardening by heat treatment except by normalizing, but can be  work-hardened.  Weldable. 0.01 - 0.1 Applications Properties Carbon content wt %
Properties of Carbon Steels Cutting tools like wood chisels, files, saw blades .  Wear resistant and can be made very hard at expense of toughness and ductility. Cannot be welded. Tend to be brittle if the structure is not carefully controlled 0.9 - 2.0 Used where maximum strength rather than toughness is important. Tools, wear resisting components ( piano wire and silver steels are in this group). Strong, whether heat treated or not. Ductility lower when less carbon is present 0.6 -  0.9 Applications Properties Carbon content wt %

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Ferrousmetallurgy

  • 1. Ferrous Metallurgy: The Chemistry and Structure of Iron and Steel
  • 2.
  • 3.
  • 5.
  • 6. Ductile iron used in drain grids
  • 7.
  • 8.
  • 9. Metals Ferrous metals Non-ferrous metals Steels Cast Irons Plain carbon steels Low alloy steels High alloy steels Stainless & Tool steels Grey Iron White Iron Malleable & Ductile Irons Low carbon steels Medium carbon steels High carbon steels
  • 10.
  • 11.  
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22. 0.1% Carbon Steel Note the small amount of pearlite in the structure
  • 23. Applications A typical application of low carbon steel in a car body.
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.  
  • 29. Properties of Carbon Steels Bars and forgings for a wide range of engineering components. Connecting rods, springs, hammers, axle shafts requiring strength and toughness. Very strong, heat treatable to produce a wide range of properties in quenched and tempered conditions. Difficult to weld. Can become brittle below room temperature. 0.25 - 0.6 General engineering uses for a mild steel Strong, ductile, no useful hardening by heat treatment except by normalizing, but can be work-hardened. Weldable. Ductile-brittle transition temperature is just below room temperature 0.1 - 0.25 Pressings where high formability required Soft, ductile, no useful hardening by heat treatment except by normalizing, but can be work-hardened. Weldable. 0.01 - 0.1 Applications Properties Carbon content wt %
  • 30. Properties of Carbon Steels Cutting tools like wood chisels, files, saw blades . Wear resistant and can be made very hard at expense of toughness and ductility. Cannot be welded. Tend to be brittle if the structure is not carefully controlled 0.9 - 2.0 Used where maximum strength rather than toughness is important. Tools, wear resisting components ( piano wire and silver steels are in this group). Strong, whether heat treated or not. Ductility lower when less carbon is present 0.6 - 0.9 Applications Properties Carbon content wt %