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Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
Introduction


The hazards in laboratory are mechanical, electrical, energy
radiation (ionizing and non-ionizing), biological, ergonomical
and physical.
In numerous operations and manufacturing processes, there



are hazards arising from the use of „chemicals‟.
Common causes of industrial accidents



Accident cause

Total reported acc. (%)

Chemical lab (%)

Handling

28.7

27

Others

24.6

-

Machinery

15.6

1

Slipping and Falling

15.7

17

Striking against

8.4

14

Struck by

6.0

3

Chemicals

1.0

38

Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
Occupational Health Hazards
 Physical - Noise, Vibration,






Temperature, Radiation,
Illumination, Ventilation,
Decompression, Humidity
Chemical - Metal, Gases, Compounds
Biological- Virus, Bacteria, Fungi, Parasite
Ergonomic - Posture, Repetitive motion,
Monotony
Stress

Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
How to Implement 5 “S” in
LABORATORY


Take out all ledgers, files & forms



Study the frequency of filling for same.



Take necessary action on unnecessary ledger / files / forms



Merge necessary files, forms, ledgers



Apply everything has the place & everything at its place
principal



Prepare & display location list.



Apply cleaning procedures and act on unnecessary things
in office which waste time.



Apply visual management.



Remove duplicate items & implement “one is best”
principle.

Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
Chemical Hazards
 A chemical hazard is a chemical for which there is evidence that
health effects may occur if employees are overexposed. A health
hazard may be a











Carcinogen
Toxic or highly toxic agent
Reproductive toxin
Irritant
Corrosive
Sensitizer
Hepatotoxin
Neurotoxin
Hemototoxin
Agent which damages the
 lungs
 skin
 Eyes
 mucous membranes

Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
Control – Cords & Wires


Insulate live wires
 Check before use
 Use only cords that are 3-wire type
 Use only cords marked for hard or
extra-hard usage
 Use only cords, connection devices,
and fittings equipped with strain relief
 Remove cords by pulling on the plugs,
not the cords
 Cords not marked for hard or extrahard use, or which have been
modified, must be taken out of service
immediately
6
Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
Laboratory Safety Checklist
Fire Prevention

Y/N

Fire extinguishers properly identified/installed
Fire extinguishers tagged with current inspection
Fire extinguishers hydrostatically tested
Fire extinguishers and fire hoses unobstructed
Fire escapes and routes clear
Stairwell fire doors closed
Exits properly marked
Sprinkler heads unobstructed
Excess paper and trash removed
(Continue…)
Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
Abrasive Blasting and Coating
Minimum Safety Rules


Precautions during operations



Only qualified and SA certified individuals shall operate
abrasive blasting and coating equipment.
All personnel in the area affected by abrasive blasting and
coating shall wear proper PPE and respiratory protection
(e.g., ventilated hoods).
Supplied air for hoods or respirators shall be of the proper
type (grade D) and the delivery system per the
manufacturer‟s specifications.
(Continue…)





Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405

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Lab safety 1

  • 1. Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
  • 2. Introduction  The hazards in laboratory are mechanical, electrical, energy radiation (ionizing and non-ionizing), biological, ergonomical and physical. In numerous operations and manufacturing processes, there  are hazards arising from the use of „chemicals‟. Common causes of industrial accidents  Accident cause Total reported acc. (%) Chemical lab (%) Handling 28.7 27 Others 24.6 - Machinery 15.6 1 Slipping and Falling 15.7 17 Striking against 8.4 14 Struck by 6.0 3 Chemicals 1.0 38 Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
  • 3. Occupational Health Hazards  Physical - Noise, Vibration,     Temperature, Radiation, Illumination, Ventilation, Decompression, Humidity Chemical - Metal, Gases, Compounds Biological- Virus, Bacteria, Fungi, Parasite Ergonomic - Posture, Repetitive motion, Monotony Stress Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
  • 4. How to Implement 5 “S” in LABORATORY  Take out all ledgers, files & forms  Study the frequency of filling for same.  Take necessary action on unnecessary ledger / files / forms  Merge necessary files, forms, ledgers  Apply everything has the place & everything at its place principal  Prepare & display location list.  Apply cleaning procedures and act on unnecessary things in office which waste time.  Apply visual management.  Remove duplicate items & implement “one is best” principle. Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
  • 5. Chemical Hazards  A chemical hazard is a chemical for which there is evidence that health effects may occur if employees are overexposed. A health hazard may be a           Carcinogen Toxic or highly toxic agent Reproductive toxin Irritant Corrosive Sensitizer Hepatotoxin Neurotoxin Hemototoxin Agent which damages the  lungs  skin  Eyes  mucous membranes Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
  • 6. Control – Cords & Wires  Insulate live wires  Check before use  Use only cords that are 3-wire type  Use only cords marked for hard or extra-hard usage  Use only cords, connection devices, and fittings equipped with strain relief  Remove cords by pulling on the plugs, not the cords  Cords not marked for hard or extrahard use, or which have been modified, must be taken out of service immediately 6 Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
  • 7. Laboratory Safety Checklist Fire Prevention Y/N Fire extinguishers properly identified/installed Fire extinguishers tagged with current inspection Fire extinguishers hydrostatically tested Fire extinguishers and fire hoses unobstructed Fire escapes and routes clear Stairwell fire doors closed Exits properly marked Sprinkler heads unobstructed Excess paper and trash removed (Continue…) Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405
  • 8. Abrasive Blasting and Coating Minimum Safety Rules  Precautions during operations  Only qualified and SA certified individuals shall operate abrasive blasting and coating equipment. All personnel in the area affected by abrasive blasting and coating shall wear proper PPE and respiratory protection (e.g., ventilated hoods). Supplied air for hoods or respirators shall be of the proper type (grade D) and the delivery system per the manufacturer‟s specifications. (Continue…)   Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405